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Dino-Power DP-X Series Operating Instruction

Airless paint sprayer
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Operating Instruction
DP- X Series
X51L X81L
X20
X24 X28 X32
Please read and keep this manual, Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instruction for future reference.

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Summary of Contents for Dino-Power DP-X Series

  • Page 1 Operating Instruction DP- X Series X51L X81L X24 X28 X32 Please read and keep this manual, Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instruction for future reference.
  • Page 2 All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use DINO-POWER conductive or grounded high-pressure airless paint sprayer hoses.
  • Page 3 WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. ●Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
  • Page 4 WARNING  Maintenance Tips: 1.There are two sides for the ball seat, both are chamfered, for one side worn, change to another side. 2.While changing the V-packings(both the upper and lower ones) for piston rod, please note that the convexity side shall be towards the piston rod, ...
  • Page 5 Component Identification FOR X51L...
  • Page 6 Cart/ Hose with wrap rack Carry machine and Stows paint hose. (DP637H) Filter Housing Manifold filter will reduce the tip clogs and ensure you nice finish. (Manifold filter inside**) X20 With Pressure Gauge Only Digital pressure display X24 X28 X32 X42 X45 X51L X81L With digital pressure display (Under the cover) Pressure regulator Adjust the pressure for different applications.

  • Page 7: Technical Data

    Technical Data Item No. X20i Pressure controlling Mechanical Electronic Motor power 1100W PMDC 1100W PMDC Flow rate 2.0L/MIN 2.0L/MIN Max. tip size 0.021'' 0.021'' Max.Working pressure 200bar/2900psi 200bar/2900psi PICS X-450 Gun, X 517 Spray Tip, X Guard, X-450 Gun, X 517 Spray Tip, X Guard, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose, Contents in package...
  • Page 8 X41L Electronic Electronic Electronic 2800W Brushless Motor 2600W Brushless Motor 2800W Brushless Motor 4.0L/MIN 4.0L/min 4.2L/MIN 0.035'' 0.033" 0.033'' 210bar/3045psi 210bar/3045psi 210bar/3045psi X-450 Gun, X 527 Spray Tip, X Guard, X-450 Gun, X 525 Spray Tip, X Guard, X-450 Gun, X 525 Spray Tip, X Guard, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose,...

  • Page 9: Operation

    Operation Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by 3. Hold gun firmly to side of pail. hand or if dropped or bumped. Trigger the gun to relieve pressure.
  • Page 10 Setup 1. Prepare the paint according to the manufacturer’s recommendations This is probably one of the most important steps 6. Oiling toward trouble-free spraying! Remove any skin that may have formed on the top of Fill throat packing nut with lubricating oil(3~5 drops) to the paint.
  • Page 11 Startup 1. First be sure the ON/OFF switch is OFF. 2. Adjust Pressure Control counter clockwise to lowest pressure. 8. Turn power switch OFF. 3. Place the suction hose into the coating barrel. 9. Transfer suction tube to paint pail and 4.
  • Page 12 SPRAYING SPRAYING TECHNIQUE 1. The key to a good paint job is an even coating over the entire surface. With spray painting, this is done by using even strokes, with your arm moving at a constant speed and keeping the spray gun a constant distance from the surface.
  • Page 13 before triggering the gun on. 7. When taking a short break from painting (up to 1 hr.), lock the spray gun trigger OFF, reduce pressure to its minimum (zero) setting and set the unit to Prime position . Turn sprayer off and unplug. Refer to Pressure Relief Procedure.

  • Page 14: Tip Selection

    Tip Selection Selecting Tip Hole Size Tips come in a variety of hole sizes for spraying a range of fluids. Your sprayer includes an 0.017 in (0.43 mm) tip or maybe 0.019” (0.48mm) for use in most spraying applications. For narrow or smaller surfaces(cabinet,fence,railings), pattern width of 6 inches is the best choice, it will provide sharper definition and more control;...

  • Page 15: Understanding Tip Number

    Understanding Tip Number The last three digits of tip number contain information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed. Last two digits = tip hole size in thousands of an inch Reversible Tip Selection Chart Orifice Size Fan Width - Inches...
  • Page 16 CLEAN UP As with all spray equipment, your sprayer must be cleaned properly or it will not operate properly. Clogged are the most common causes of problems. If followed, these guidelines will insure trouble free performance from your sprayer. 1. Do pressure relief procedure. Remove siphon tube set from paint and place in flushing fluid.
  • Page 17 7. Turn up prime valve up to close drain valve, Trigger gun into flushing pail to purge fluid from 11.If the machine will be storage for over 10 days, hose, Turn Power OFF. after you cleaned the machine thoroughly, please take off the suction tube, hose&gun, and pour about 10ml WHITE lubricating oil into the fluid pump, Then switch on the machine and let it keep...

  • Page 18: Troubleshooting

    Troubleshooting Problem Cause Solution Power switch is on and Pressure is set at Turn pressure control knob clockwise sprayer is plugged in, but zero pressure. to increase pressure setting. motor does not run, and Motor or control is damaged. Please contact with your supplier or pump does not cycle.
  • Page 19 Problem Cause Solution Sprayer starts up but does Unit will not prime or has lost Replace prime Unit not draw in paint. prime No paint. Suction tube Immerse suction tube in paint not totally immersed in paint Suction set filter clogged. Clean filter.
  • Page 20 Problem Cause Solution Worn spray tip Replace with new tip. Sprayer draws up paint but drops away when gun is Suction set filter clogged Clean filter. opened Gun or spray tip filter plugged. Clean or replace filter. Keep extra filters on hand Paint too heavy or coarse.
  • Page 21 Description: Over-heat protection for the electronical control board Turn off the power, wait till the electronical Display error code E01 Possible Reason: Over-heat on the electroncial control board cools down, and change bigger control board, the most likely reason is using tip size.
  • Page 22 1.Check the power cable, check if the patch Description: Alarm for checking the power board is loosened. voltage 2.Change bigger tip size and retry. Possible Reason: When the voltage is too low Display error code E08 3.Turn off the power and adjust the pressure or the machine is not running smoothly, this regulator to minimum, after the display error code will occur due to not enough input...
  • Page 23 Parts List...
  • Page 24 X20 Parts List Description Part No. Description Part No. X20-X32 Strainer 1.16.05.05 X20-32 Cap, manifold 1.02.05.04 X20-X32 Suction hose, Rubber 1.16.05.06 M6 Screw 1.01.01.42 X20-X32 O-ring, suction hose 1.05.01.28 Pin, drain valve 1.01.04.14 X20-X32 Hose, drain 1.16.05.08 Gasket 1.04.02.54 X20 X24 PUMP, displacement 1.06.03.02 Ball, valve, drain 1.09.03.02...
  • Page 25 X24 X28 X32 Parts List...
  • Page 26 X20/24/28/32H Frames...
  • Page 27 X20/24/28/32 Fluid Pump...
  • Page 28 X24/28/32 Filter & Control box...
  • Page 29 X24/28/32 Parts List Description Part No. Description Part No. X24H X28H Suction hose, Rubber 1.16.05.06 X20 X24 O-ring 1.04.02.11 X32 Suction hose, Rubber 1.16.05.07 X28 O-ring 1.04.02.16 X24 X32 O-ring, suction hose 1.05.01.28 X32 O-ring 1.04.02.19 X32H Suction hose, Alu. straight 1.16.05.21 X20 X24 Sleeve, cylinder 1.06.02.01...
  • Page 30 X24/28/32 Parts List Description Part No. Description Part No. Screw 1.01.01.06 X51L Handle, valve, drain 1.04.04.07 X24 Control Board 1.07.05.18 X51L Pin, grooved 1.06.11.08 X28 Control Board 1.07.05.19 X20-X32 Power plug (European plug) 1.07.02.15 X32 Control Board 1.07.05.20 X20-X32 Label, front 1.18.02.10 X24-X32 Box, control 1.02.07.01...
  • Page 31 X24/28/32 Parts List Description Part No. Description Part No. X20-X32 Screw 1.06.11.04 X51L Tool Box 1.04.01.36 X20-X32 Support, motor 1.02.08.03 Screw 1.01.01.23 X24 Motor 1.07.03.08 Screw 1.01.01.44 X28 Motor 1.07.03.09 X51L Wheel 1.14.02.01 X32 Motor 1.07.03.10 X51L Cap, hub 1.01.05.23 X20-X32 Fan, motor 1.04.01.20 X51L Clip, retaining...
  • Page 32 X51L/81L Parts List...
  • Page 33 X51L/81L Fluid pumps...
  • Page 34 X51L/81L Filter & Control box...
  • Page 35 Description Part No. Description Part No. X32H-X51L Strainer 1.16.05.26 X51L Nipple, 3/8"x3/8" 1.06.07.09 X81L Strainer 1.16.05.29 X81L Nipple, 3/8"x3/4" 1.06.07.18 X51L PUMP, displacement 1.06.03.09 X51L Gland, male, throat 1.06.09.08 X81L PUMP, displacement 1.06.03.12 X81L Gland, male, throat 1.06.09.14 X51L O-ring 1.04.02.29 X51L V-packing, throat 1.04.02.21...
  • Page 36 X51L/81L Parts List Screw 1.01.01.45 X51L Sleeve, connecting rod 1.01.10.08 Grommet, transducer 1.05.02.13 X81L Sleeve, connecting rod 1.01.10.09 X24-X81L Transducer 1.07.05.10 X51L Rod, connecting 1.01.10.07 Packing, O-ring 1.04.02.59 X51L Pin, straight 1.01.06.03 X51L Manifold 1.02.05.09 X81L Pin, straight 1.01.06.28 X51L Filter, fluid, 60mesh 1.16.05.27 X51L Pn, connecting rod 1.01.06.18...
  • Page 37 X51L/81L Parts List M6 Screw 1.01.01.53 X51L Frame, support 1.01.02.16 X51L Box, tool 1.04.01.36 Screw 1.01.01.23 X51L Wheel 1.14.02.01 X51L Cap, hub 1.01.05.23 X51L Clip, retaining 1.01.04.18 X51L Cap, leg 1.04.08.12 X51L Hose 1.16.05.04 X81L Hose 1.16.05.14 X51L Hose, drain 1.16.05.10 X51L Deflector, threaded 1.04.01.42...

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