Dino-Power DP-X3 Operation Manual
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Dino-Power DP-X3 Operation Manual

Electric airless paint sprayer
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Operation Manual
DP-X3 DP-X6
Electric Airless Paint Sprayer
www.dpairless.com

Important Safety Instructions

Read all warnings and instructions in this manual, related manuals, and on the unit.
Be familiar with the controls and the proper usage of the equipment. Save these
instructions. Read carefully and practice good safety habits.

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Summary of Contents for Dino-Power DP-X3

  • Page 1: Important Safety Instructions

    Operation Manual DP-X3 DP-X6 Electric Airless Paint Sprayer www.dpairless.com Important Safety Instructions Read all warnings and instructions in this manual, related manuals, and on the unit. Be familiar with the controls and the proper usage of the equipment. Save these...

  • Page 3: Before You Spray

    Before You Spray FIRE AND EXPLOSION HAZARD DP-X3/DP-X6 Models: • Use only non-flammable or water-based/oil-based materials, or non-flammable paint thinners. Do not use materials having flash points lower than 100° F (38° C). This includes, but is not limited to, acetone, xylene, toluene, or naphtha.

  • Page 4: Table Of Contents

    Contents Contents Before You Spray.......................... 1 Warnings............................3 Know Your Sprayer........................6 Setup..............................7 Start Up............................9 Pressure Relief Procedure.....................9 How to Spray..........................12 Adjust Pressure Control....................... 13 Spray Techniques......................... 13 Clear Tip Clog........................14 Cleanup............................15 Storage............................17 Reference............................19 Spray Tip Selection....................... 19 Cleaning Fluid Compatibility....................

  • Page 5: Warnings

    Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: DP-X3/DP-X6 airless sprayer Models: • Do not spray or clean with materials having flash points lower than 100°F (38° C). Use only non-flammable or water-based materials, or non-flammable paint thinners.
  • Page 6 Warnings SKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgicaltreatment. • Do not aim the gun at, or spray any person or animal. •...
  • Page 7 Warnings PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or propertydamage. • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

  • Page 8: Know Your Sprayer

    Know Your Sprayer DP-X3 DP-X6 Prime/Spray Valve Gun Fluid Filter(inside handle) Pressure Control Knob Pump ON/OFF Switch Pump Fluid Outlet Fitting Suction Tube High Pressure airless Hose Drain Tube Suction Filter Airless Spray Gun Power Cord Reversible Spray Tip Suction Tube Drip Cup...

  • Page 9: Technical Specifications

    Know Your Sprayer Technical Specifications: Model No. DP-X3 DP-X6 Pressure Controlling Mechanical Mechanical Motor Power 550W 650W Max. Flow Rate 1.0L/min 0.26GPM 1.4L/min 0.36GPM Max. Tip Size 0.017” 0.019” Max. Pressure 200bar/2900psi 200bar/2900psi Max. Hose Length Reminding Tips: 1. Clean the pump / hose / spray gun / airless spray tip throughly everyday when you finish your painting job.

  • Page 10: Setup

    Setup Start Up Setup When unpacking sprayer for the first time or after long term storage perform setup procedure. Assemble Your Sprayer Connect DP airless hose to fluid outlet. Use wrench to tighten securely. Turn pressure control knob all the way left (counter-clockwise) to lowest set- ting.

  • Page 11: Start Up

    Start Up Start Up Turn pressure control knob to lowest setting. Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. Put drain tube into a waste pail and turn Prime/Spray valve in PRIME position (drain) to relieve pressure. This equipment stays pressurized until pressure is manually relieved.
  • Page 12 Start Up If you suspect the spray tip or hose Turn Prime/Spray valve is clogged or that pressure has not down to PRIME position. been fully relieved: VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.
  • Page 13 Start Up How to Spray 10. When sprayer starts pumping, flushing NOTE: Some fluids may prime faster solvent and air bubbles will be purged if the ON/OFF Switch is momentarily from system. Allow fluid to flow out of turned off so the pump can slow and drain tube, into waste pail, for 30 to 60 stop.

  • Page 14: How To Spray

    How to Spray How to Spray Spray Tip Installation Spray tip must be pushed all the way To prevent spray tip leaks make certain into the tip guard. spray tip and tip guard are installed properly. Perform Pressure Relief Procedure, page 9. Engage trigger lock.

  • Page 15: Adjust Pressure Control

    Tip and Pressure Selection See table for recommended spray pressure for your material. Refer to paint (material) can for manufacturer’s recommendations. Maximum tip hole sizes supported by the sprayer: DP-X3: 0.017 in. (0.43 mm) DP-X6: 0.019 in. (0.48 mm) Coatings Interior Stains/ Interior &...

  • Page 16: Clear Tip Clog

    How to Spray How to Spray Triggering Gun • Material may need to be thinned. If material needs to be thinned follow Pull trigger after starting stroke. Release manufacturer’s recommendations. trigger before end of stroke. Gun must be Clear Tip Clog moving when trigger...

  • Page 17: Cleanup

    Cleanup Cleanup Cleanup Cleaning the portable airless sprayer after each Place empty waste and flushing fluid use results in a trouble free start up the next pails side by side. time the sprayer is used. Place suction tube in flushing fluid. Use water for water based paint and mineral spirits or compatible oil-based flushing solvent for oil-based paint.
  • Page 18 Cleanup 11. Turn ON/OFF switch to OFF position. Turn Prime/Spray valve down to PRIME position. NOTE: Step 12 is for returning paint in 16. Turn ON/OFF switch to OFF position. hose to paint pail. One 50 ft (15 m) hose holds approximately 1 quart (1 liter) of paint.

  • Page 19: Storage

    Storage Storage With proper storage, the airless sprayer will be Engage trigger lock. ready to use the next time it is needed. Leave gun attached to hose. Short Term Storage Remove tip and guard and clean with water or flushing fluid and a brush. (up to 2 days) Wipe paint off outside of gun using a soft cloth moistened with water or flush-...
  • Page 20 Storage Turn Prime/Spray valve down Leave gun attached to hose. to PRIME position. Remove tip and guard and clean with water or flushing fluid and a brush. 10. Wipe paint off outside of gun using a soft cloth moistened with water or flush- ing fluid.

  • Page 21: Reference

    Reference Reference Understanding Tip Number The last three digits of tip number (i.e.:413) Spray Tip Selection contain information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed. Selecting Tip Size First digit when doubled Spray tips come in a variety of hole sizes for 413 tip has...

  • Page 22: Cleaning Fluid Compatibility

    Reference Cleaning • To avoid fluid splashing back on your skin or into your eyes, always aim gun Fluid at inside wall of pail. Compatibility Static Grounding Instructions (Oil-Based materials) The equipment must be grounded to Oil- or Water-Based Materials reduce the risk of static sparking and electric shock.
  • Page 23 Reference Quick Reference Ref. Name Description • In PRIME position directs fluid to draintube. Prime/Spray Valve • In SPRAY position directs pressurized fluid to paint hose. • Automatically relieves system pressure in over- pressure situations. Increases (clockwise) and decreases Pressure Control Knob (counter-clockwise) fluid pressure in pump, hose, and airless spray gun.

  • Page 24: Maintenance

    Maintenance Reference Maintenance Routine maintenance is important to ensure proper operation of your x3 airless sprayer. Activity Interval Inspect motor shroud openings for blockage. Daily or each time you spray Inspect/clean filter, fluid inlet strainer, and gun filter. Daily or each time you spray NOTIC Protect the internal drive parts of this sprayer from water.
  • Page 25 Maintenance Take down the left and right housings and the gear cover. Remove the connection bolts between the pump and the supporting frame. Remove the wire connection between motor and electroncial control board and between pressure control valve and electronical control board.
  • Page 26 Maintenance Inlet Valve Removal and Installation Piston Rod and V-packings If you suspect that the inlet valve is clogged Disassembling or stuck, remove the valve assembly and clean or replace. 1. Remove the pump(page 22). Remove suction tube or hopper 2.
  • Page 27 Maintenance Troubleshooting Piston Rod and V-packings Installation 3. Penetrate the tool bar into the tool set, press to install the V-packings into the proper 1. Put the V-packings into the tool set. position of the pump. 4. Take out the tool bar and tool set. 2.

  • Page 28: Troubleshooting

    Ifnot frozen,checkforhardened paint in pump. If paint has hardened in pump. If motor does not turn with pump removed, consult a DINO-POWER authorized retailer, distributor, or service center. Motor or control is damaged. ConsultaDPauthorized retailer, distributor,orservicecenter.
  • Page 29 Troubleshooting Troubleshooting Problem Cause Solution Sprayer runs, but pump does Inlet valve check ball is stuck. Press PushPrime button to dislodge the ball allowing pump not prime or looses prime while in to prime properly. use. (Pump cycles but does not Turn Prime/Spray valve down to Prime/Spray valve is in SPRAY pump paint or build pressure.)
  • Page 30 Troubleshooting Problem Cause Solution Spray tip may be partially clogged. Clear spray tip clog. Pump is primed, but can not achieve good spray pattern. Rotate arrow-shaped handle on spray Reversible spray tip is in UNCLOG tip so it points forward to SPRAY position.
  • Page 31 Choose spray tipwith larger hole size. Choose spray tip with narrower fan. Make sure gun is close enough to surface. Fanpatternvariesdramatically Pressurecontrolswitchis worn Take sprayer to DINO-POWER while spraying. and causing excessive pressure authorized service center. variation. Cannot trigger airless spray Spray gun trigger lock is engaged.

  • Page 32: Explosion View And Spare Parts List

    DP-X3 DP-X6 Electric Airless Paint Sprayer...
  • Page 33 Parts List for DP-X3 DP-X6 airless sprayer Parts No. Description X6100a Left cover X6100b Right cover X6200 Front cover X6300 Stand Assembly X6301 Drip cup X6400 Plug X6500 High pressure hose 1/4”*7.5m X6600 X6 motor assembly X3600 X3 motor assembly...

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Dp-x6

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