Download Print this page
Dino-Power DP-X Series Operating	 Instruction

Dino-Power DP-X Series Operating Instruction

Hide thumbs Also See for DP-X Series:

Advertisement

Quick Links

Operating Instruction
DP- X Series
X20
X24 X28 X32 X42
X41L X45 X51L X80L
Please read and keep this manual, Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instruction for future reference.

Advertisement

loading
Need help?

Need help?

Do you have a question about the DP-X Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Dino-Power DP-X Series

  • Page 1 Operating Instruction DP- X Series X24 X28 X32 X42 X41L X45 X51L X80L Please read and keep this manual, Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instruction for future reference.
  • Page 2 All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use DINO-POWER conductive or grounded high-pressure airless paint sprayer hoses.
  • Page 3 WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. ●Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
  • Page 4 WARNING  Maintenance Tips: 1.There are two sides for the ball seat, both are chamfered, for one side worn, change to another side. 2.While changing the V-packings(both the upper and lower ones) for piston rod, please note that the convexity side shall be towards the piston rod, ...
  • Page 5 Component Identification FOR X51L...
  • Page 6 Cart/ Hose with wrap rack Carry machine and Stows paint hose. (DP637H) Filter Housing Manifold filter will reduce the tip clogs and ensure you nice finish. (Manifold filter inside**) Digital pressure display X20 With Pressure Gauge Only (Under the cover) X24 X28 X32 X42 X45 X51 X80L With digital pressure display Pressure regulator Adjust the pressure for different applications.
  • Page 7: Technical Data

    Technical Data Item No. X20i Pressure controlling Mechanical Electronic Motor power 1100W PMDC 1100W PMDC Flow rate 2.0L/MIN 2.0L/MIN Max. tip size 0.021'' 0.021'' Max.Working pressure 200bar/2900psi 200bar/2900psi PICS X-450 Gun, X 517 Spray Tip, X Guard, X-450 Gun, X 517 Spray Tip, X Guard, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose, Contents in package...
  • Page 8 X41L Electronic Electronic Electronic 2500W Brushless Motor 2600W Brushless Motor 2000W Brushless Motor 4.0L/MIN 4.0L/min 4.2L/MIN 0.035'' 0.033" 0.033'' 210bar/3045psi 210bar/3045psi 210bar/3045psi X-450 Gun, X 527 Spray Tip, X Guard, X-450 Gun, X 525 Spray Tip, X Guard, X-450 Gun, X 525 Spray Tip, X Guard, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose, 1/4 in x 15M Airless Hose,...
  • Page 9: Operation

    Operation Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by 3. Hold gun firmly to side of pail. hand or if dropped or bumped. Trigger the gun to relieve pressure.
  • Page 10 Setup 1. Prepare the paint according to the manufacturer’s recommendations This is probably one of the most important steps 6. Oiling toward trouble-free spraying! Remove any skin that may have formed on the top of Fill throat packing nut with lubricating oil(3~5 drops) to the paint.
  • Page 11 Startup 1. First be sure the ON/OFF switch is OFF. 2. Adjust Pressure Control counter clockwise to lowest pressure. 8. Turn power switch OFF. 3. Place the suction hose into the coating barrel. 9. Transfer suction tube to paint pail and 4.
  • Page 12 SPRAYING SPRAYING TECHNIQUE 1. The key to a good paint job is an even coating over the entire surface. With spray painting, this is done by using even strokes, with your arm moving at a constant speed and keeping the spray gun a constant distance from the surface.
  • Page 13 before triggering the gun on. 7. When taking a short break from painting (up to 1 hr.), lock the spray gun trigger OFF, reduce pressure to its minimum (zero) setting and set the unit to Prime position . Turn sprayer off and unplug. Refer to Pressure Relief Procedure.
  • Page 14: Tip Selection

    Tip Selection Selecting Tip Hole Size Tips come in a variety of hole sizes for spraying a range of fluids. Your sprayer includes an 0.017 in (0.43 mm) tip or maybe 0.019” (0.48mm) for use in most spraying applications. For narrow or smaller surfaces(cabinet,fence,railings), pattern width of 6 inches is the best choice, it will provide sharper definition and more control;...
  • Page 15: Understanding Tip Number

    Understanding Tip Number The last three digits of tip number contain information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed. Last two digits = tip hole size in thousands of an inch Reversible Tip Selection Chart Orifice Size Fan Width - Inches...
  • Page 16 CLEAN UP As with all spray equipment, your sprayer must be cleaned properly or it will not operate properly. Clogged are the most common causes of problems. If followed, these guidelines will insure trouble free performance from your sprayer. 1. Do pressure relief procedure. Remove siphon tube set from paint and place in flushing fluid.
  • Page 17 7. Turn up prime valve up to close drain valve, Trigger gun into flushing pail to purge fluid from 11.If the machine will be storage for over 10 days, hose, Turn Power OFF. after you cleaned the machine thoroughly, please take off the suction tube, hose&gun, and pour about 10ml WHITE lubricating oil into the fluid pump, Then switch on the machine and let it keep...
  • Page 18: Troubleshooting

    Troubleshooting Problem Cause Solution Power switch is on and Pressure is set at Turn pressure control knob clockwise sprayer is plugged in, but zero pressure. to increase pressure setting. motor does not run, and Motor or control is damaged. Please contact with your supplier or pump does not cycle.
  • Page 19 Problem Cause Solution Sprayer starts up but does Unit will not prime or has lost Replace prime Unit not draw in paint. prime No paint. Suction tube Immerse suction tube in paint not totally immersed in paint Suction set filter clogged. Clean filter.
  • Page 20 Problem Cause Solution Worn spray tip Replace with new tip. Sprayer draws up paint but drops away when gun is Suction set filter clogged Clean filter. opened Gun or spray tip filter plugged. Clean or replace filter. Keep extra filters on hand Paint too heavy or coarse.
  • Page 21 high working pressure will cause automatic projection. 5.Electronical control board broken. Description: Pressure sensor is Change a new pressure sensor. Display error code E3 Friendly Reminder: damaged. Possible Reason: Inner parts of the Please thoroughly clean the machine in pressure sensor is broken. time each time after spraying, keep the inner fluid pump clean, and please store the machine indoors in winter time.
  • Page 22 Fan pattern varies Pressure control switch is Please contact with your supplier or dramatically while spraying. worn and causing DP-AIRLESS. OR Sprayer does not turn excessive pressure variation. on promptly when resuming spraying.
  • Page 23: Parts List

    Parts List X20 Motor&Pressure control assembly Serial No. Description Serial No. Description X20301 Carbon Brush X20515 Stem X20302 Baffle X20516 Spring X20303 Carbon Brush X20517 Pressure Regulating Knob X20304 Brush Holder X20518 Wire X20305 Washer X20519 Circuit Board X20506 Capacitor X20520 Bridge X20507...
  • Page 24 Parts List X20 Fluid pump Series No. Description Series No. Description x20101 Lower housing x20111 Gland, piston x20102 O-ring x20112 Piston rod x20103 Carbide seat x20113 O-ring x20104 Ball guide x20114 Cylinder x20105 Piston valve x20115 Outlet connector x20106 Spacer x20116 Gland, piston x20107...
  • Page 25 Parts List X20 Gear Box Series No. Description Series No. Description x20201 X20213 Bearing x20202 Washer X20214 Bearing x20203 Washer, rubber X20215 O-ring x20204 Connecting rod X20216 Washer x20205 Needle bearing, connecting rod X20217 Washer x20206 Bearing X20218 Gear, crankshaft X20207 Drive housing X20219...
  • Page 26 Parts List X20 Filter Housing Series NO. Description Series NO. Description X20401 Manifold cap X20409 Prime/spray valve stem X20402 Pump filter X20410 Prime/spray valve housing X20403 Prime/spray valve handle X20411 Hose X20404 Prime/spray valve groove pin X20412 Gasket X20405 Manifold X20413 Screw X20406...
  • Page 27 Parts List X20 Motor Cover &Cart Series NO. Description Series NO. Description X20701 Screw X20606 Screw X20702 Frame X20607 Motor cover X20703 Suction/drain cup X20608 Front cover X20704 Screw X20609 Screw X20605 Power wire...
  • Page 28 Parts List X24 Motor Assembly Serial No. Description X24301 Stator X24302 Rotor X24303 Baffle X24304 X24305 Washer X24506 Long Screw X24 Electric Pressure Control Board...
  • Page 29 Parts List Series No. Description Series No. Description X24501 Transducer X24510 Plastic Cover X24502 Fuse X24511 Circuit for Digital Pressure Display X24503 Fuse Holder X24512 Screw X24504 Switch X24613 Screw X24505 Washer X24614 Screw Pin X24506 Screw X24515 Base X24507 Bridge X24516 Circuit Board...
  • Page 30 Parts List x24207 Drive housing x24219 Washer x24208 Bearing x24220 Washer x24209 Bearing x24221 Gear, reducer x24210 Screw x24222 Washer x24211 Handle x24223 Washer x24212 Cover, drive housing X24 Fluid pump Series No. Description Series No. Description x24101 Lower housing x24111 Gland, piston x24102...
  • Page 31 Parts List X24 Filter Housing Series NO. Description Series NO. Description x24401 Manifold cap x24409 Prime/spray valve stem x24402 Pump filter x24410 Prime/spray valve housing x24403 Prime/spray valve handle x24411 Hose x24404 Prime/spray valve groove pin x24412 Gasket x24405 Manifold x24413 Screw x24406...
  • Page 32 Parts List X24 Cart&Motor Cover Assembly Series NO. Description Series NO. Description x24701 Screw x24606 Screw x24702 Frame x24607 Motor cover x24703 Suction/drain cup x24608 Front cover x24704 Screw x24609 Screw x24605 Power wire...
  • Page 33 Parts List X45 Motor&Gear Box Assembly Series No. Description Series No. Description x45201 Cover, gear box x45210 Bearing housing x45202 Bearing x45211 Washer x45203 Bearing x45212 Washer x45204 Rotor x45213 Gear, crankshaft x45205 Gear box x45214 Washer Needle bearing, connecting x45206 x45215 Washer...
  • Page 34 Parts List X45 Electric Pressure Control Board&Filter housing assembly Series No. Description Series No. Description X45501 Power Cord X45521 Washer X45502 Pressure Regulator X45522 O-ring X45503 Fuse Holder X45523 Prime/Spray Valve Housing X45504 Fuse X45524 Spring X45505 Fuse Cap X45525 Prime/Spray Valve Stem X45506 Frame...
  • Page 35 Parts List X45515 Plastic Cover X45535 Screw X45516 X45536 Base X45517 X45537 Bridge X45518 Prime Valve Knob X45538 Screw X45519 Cam Base X45539 Washer X45520 Washer X45540 Flange X45 Fluid pump Series No. Description Series No. Description x45101 Nut, packing x45113 Valve, piston x45102...
  • Page 36 Parts List X45 Cart assembly Series NO. Description Series NO. Description X45701 Cart X45705 X45702 Tubing plug X45706 Gasket X45703 Screw X45707 Tire connecting rod X45704 Handle assembly X45708 Wheel...
  • Page 37 Parts List X45 Motor Cover& accessories Series NO. Description Series NO. Description X45801 Drain hose X45707 Drain line clip X45602 Motor cover X45608 Screw X45803 Screw X45609 Gasket X45804 Hose X45610 Front cover X45805 Suction tube X45611 Pump rod cover X45806 Suction filter X45612...
  • Page 38 X51L Fluid Pump Series No. Description X51101 SEAL, throat X51102 NUT, packing X51103 O-RING X51104 NUT, retaining X51105 ADAPTER X51106 PUMP, displacement X51107 V-PACKING, throat, green X51108 GLAND, female, throat X51109 V-PACKING, leather, throat X51110 GLAND, male, throat X51111 ROD, piston X51112 GLAND, male, piston X51113...
  • Page 39 X51125 CARBIDE SEAT X51126 O-RING X51127 VALVE, intake X51128 STRAINER...
  • Page 40 X51L Electric Pressure Control Board Series No. Description X51201 COVER, waterproof X51202 PCB, Control Board X51203 COVER, control X51204 DIGITAL DISPLAY BOARD X51205 SCREW X51206 POWER CODE X51207 POTENTIOMETER, adjust pressure X51208 KNOB, potentiometer X51209 ON/OFF SWITCH X51210 SCREW X51211 WIRE X51212 SCREW...
  • Page 41 X51L Motor Assembly Series No. Description X51301 FAN, motor X51302 MOTOR, 3000W Brushless X51303 BEARING X51304 GEAR X51305 GASKET X51306 X51307 GEAR BOX X51308 ECCENTRIC SHAFT X51309 BEARING X51310 GASKET X51311 BEARING X51312 GASKET X51313 BEARING X51314 GEAR X51315 X51316 GASKET X51317 SCREW...
  • Page 42 X51321 X51322 SCREW X51323 CLIP, drain tube X51324 SCREW X51325 SCREW X51326 X51327 HOUSING, bearing X51328 ROD, connecting X51329 X51330 SPRING, retaining...
  • Page 43 X51L Filter Housing Series No. Description X51401 TUBE, diffusion X51402 FILTER, fluid, 60mesh X51403 CAP, filter X51404 O-RING X51405 BASE, filter X51406 ADAPTER X51407 HANDLE, valve, drain X51408 BASE, valve X51409 VALVE, drain X51410 ADAPTER X51411 PIN, valve X51412 SCREW...
  • Page 44 X51L Motor Cover Assembly Series No. Description X51501 SHIELD, motor X51502 SCREW X51503 COVER, front X51504 TOOL BOX X51505 HOSE X51506 DRAIN HOSE X51507 LUBRICATING OIL X51508 TOOL, adjustable wrench X51509 WRENCH X51510 WRENCH X51511 SCREWDRIVER...
  • Page 45 X80L Fluid Pump assembly Serial No. Description Serial No. Description X80101 NUT, retaining X801012 Piston rod X80102 NUT, packing X801013 Gland, piston X80103 Gland X801014 Sleeve, cylinder X80104 V-packing, throat X801015 O-ring X80105 V-packing, piston X801016 Guide, ball X80106 Gland X801017 Ball X80107...
  • Page 46 X80L Gear Box Assembly Serial No. Description Serial No. Description X80201 Pinion housing X80210 ROD, connecting X80202 X80211 Pinion assembly X80203 O-ring X80212 GEAR, combination X80204 Screw X80213 Washer X80205 Screw X80214 Washer, thrust X80206 Cover, piston rod X80215 Hose, cpld X80207 Screw X80216...
  • Page 47 X80L Motor Assembly Serial No. Description Serial No. Description X80301 Motor Assembly X80305 X80302 Long Screw X80306 Stem Nut X80303 Washer X80307 Screw X80304 Short Screw X80308 Washer...
  • Page 48 X80L Filter Housing Assembly Serial No. Description Serial No. Description X80401 Manifold filter base X80407 Prime/Spray valve housing X80402 Manifold filter housing X80408 Tungsten steel Gasket X80403 Long screw X80409 O-ring X80404 Screw support X80410 Outlet fitting X80405 X80411 Connector X80406 Prime/Spray valve body X80412...
  • Page 49 X80L PCB Assembly Serial No. Description Serial No. Description X80501 Circuit Board X80508 Screw X80502 Frame X80509 Plastic Cover X80503 Transducer X80510 Circuit for Digital Pressure Display X80504 Long Screw X80511 Wire X80505 Power Cord X80512 Switch X80506 Screw X80513 Panel X80507 Screw...
  • Page 50 X80 Cart Assembly Series NO. Description X80601 Handle assembly X80601 Wheel X80601 Cart X80601...

This manual is also suitable for:

X20X24X28X32X42X41l ... Show all