Jøtul GF 520 DV IPI Installation And Operation Instruction Manual
Jøtul GF 520 DV IPI Installation And Operation Instruction Manual

Jøtul GF 520 DV IPI Installation And Operation Instruction Manual

Direct vent gas stove
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130084_Rev A GF 520 DV IPI 11/22
Jøtul GF 520 DV IPI
Direct Vent Gas Stove
Pilot-on-Demand Ignition
Installation and
Operation Instructions
Certified to ANSI Z21.88-2019 • CSA 2.33-2019
and CAN/CGA 2.17-M17.
INSTALLER: Leave this manual with the appliance.
OWNER: Retain this manual for future reference.
1
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier,
call the fire department.
– Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
DANGER
!
NEVER ALLOW CHILDREN
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
TO TOUCH GLASS.

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Summary of Contents for Jøtul GF 520 DV IPI

  • Page 1 130084_Rev A GF 520 DV IPI 11/22 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the...
  • Page 2 130084_Rev A GF 520 DV IPI 11/22 Installation Requirements for the THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT, Commonwealth of Massachusetts DEPENDABLE OPERATION. PLEASE READ THESE THIS PRODUCT MUST BE INSTALLED BY INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM...
  • Page 3: Table Of Contents

    130084_Rev A GF 520 DV IPI 11/22 Table of Contents Jøtul GF 520 DV IPI (POD) 1. Specifications ........4 Initial Assembly ........5 Direct Vent Gas Heater 3. General Information ......6 Manufactured and Distributed by: 4. Safety Information ......6 Jøtul North America...
  • Page 4: Specifications

    23 3/8" 17 1/2" 594 mm 444 mm 12 1/2" 318 mm 12 1/12" 318 mm 19 3/8" 492 mm 39 1/16" 992 mm 39 1/2" 1003 mm 7 7/8" 200 mm Figure 1.1 Dimensioned views, GF 520 DV IPI...
  • Page 5: Initial Assembly

    130084_Rev A GF 520 DV IPI 11/22 2. Initial Assembly STOP! FOR EASIEST ACCESS, The stove is heavy. INSTALL FUEL CONVERSION DO NOT DRAG THE STOVE. Have assistance available to move the stove into AND FIREBOX PANELS BEFORE position. Place removed parts on a blanket, towel, or REMOVING THE STOVE FROM other protective material.
  • Page 6: General Information

    130084_Rev A GF 520 DV IPI 11/22 3. General Information 4. Safety Information  Due to the high operating temperatures this appliance should be located out of tra c and away from furniture and draperies.  THIS HEATER MUST BE INSTALLED AND Maintain proper clearance to combustible mantels and MAINTAINED BY A QUALIFIED SERVICE AGENCY.
  • Page 7: Installation Requirements

    Floor Protection 38" 5 5/8" 965 mm 143 mm The Jøtul GF 520 DV IPI has been approved for installation directly on combustible floor materials. No additional floor 10" protection is required, however, we recommend that the stove 16-5/8" 254 mm 422 mm be installed on a non-compressible, solid surface.
  • Page 8 130084_Rev A GF 520 DV IPI 11/22 Alcove Installation 1 1/2" 38 mm Maximum Alcove Depth: 24” (607 mm) Minimum Alcove Width*: 44” (1118 mm) Minimum Alcove Ceiling Height from floor: 82” (2802 mm) 7 15/16" * Alcove clearances are determined through testing in specific 202 mm construction configurations which often result in greater clearances...
  • Page 9: Mobile Home Installation

    130084_Rev A GF 520 DV IPI 11/22 Mobile Home Installation The GF 520 DV IPI is approved for installation in a mobile THIS APPLIANCE MAY BE INSTALLED AS AN home in the U.S. and Canada with the following requirements: OEM INSTALLATION IN A MANUFACTURED ...
  • Page 10: Vent Requirements

    130084_Rev A GF 520 DV IPI 11/22 6. Venting Requirements The Jøtul GF 520 DV IPI gas stove may be installed with a vertical or horizontal termination and must conform to the configuration requirements described below. Figure 6.1. DO NOT USE SILICONE This appliance is approved for use with vent systems from SEALANT.
  • Page 11 130084_Rev A GF 520 DV IPI 11/22 30 ft. Approved Horizontal and (9.14 m) Vertical Vent Terminations TERMINATION • NOTE: Long vertical vent runs (over 12 ft.) in uninsulated air space may APPROVED require the stove be operated in CPI mode for best performance.
  • Page 12: Vertical Termination

    Termination Air Intake Diverter 18” min. The GF 520 DV IPI comes with an Air Intake Diverter in the miscellaneous kit. This is to be installed in installations with a vertical installation greater than 10 ft, in installations with excessive draft conditions, or when the flame picture shows a flame with weak rear flame and a large front flame.
  • Page 13: Horizontal Termination

    130084_Rev A GF 520 DV IPI 11/22  Any horizontal run of vent must be level or have a 1/4 in. rise for every foot of run toward the termination cap. NEVER ALLOW THE VENTING TO RUN DOWNWARD FROM STOVE TO TERMINATION; A DOWNWARD VENT RUN TRAPS HEAT AND CREATES A FIRE HAZARD.
  • Page 14 130084_Rev A GF 520 DV IPI 11/22 36"  914 mm SNORKEL TERMINATION: Snorkel • HORIZONTAL RUN MUST NOT EXCEED 2 FEET (61 CM). A 14” (356mm) or 36” (914mm) snorkel termination is approved in conformance with the vent rise/run and termination clearance specifications published in this manual.
  • Page 15 130084_Rev A GF 520 DV IPI 11/22 Horizontal Termination Clearance Requirements 2 1/2” 12 ” 64 mm 3” 76 mm Figure 6.13. Vent Terminal Air Supply Terminals Prohibited in this Area Termination Clearance to Figure 6.12. Vent Terminal Clearances, Canada and United States overhangs.
  • Page 16: Fuel Conversion

    130084_Rev A GF 520 DV IPI 11/22 7. Fuel Conversion Fuel Conversion Procedure The GF 520 DV IPI gas stove is shipped from the factory equipped to burn NATURAL GAS only. If PROPANE gas is to 1. Turn o gas supply to stove.
  • Page 17 130084_Rev A GF 520 DV IPI 11/22 Figure 7.1. Figure 7.2. Remove Burner. Rotate the Air Shutter Handle 180° and push Air Shutter FULLY back to disengage burner from injector. Pilot Hood Replace Pilot Injector Replace Burner Injector Figure 7.3.
  • Page 18 130084_Rev A GF 520 DV IPI 11/22 Regulator Motor Terminal "M" Figure 7.4. Regulator motor connection terminal “M”. 9. Regulator Conversion. • Disconnect the Regulator motor wire harness lead from module Terminal “M”, fig. 7.4 • Using a Torx T-20 screwdriver, remove the mounting...
  • Page 19 130084_Rev A GF 520 DV IPI 11/22 Fuel Conversion, cont’d. 13. Confirm correct gas pressure. Use a manometer to check pressures as specified under Section 9, Gas Pressure (page 20). 14. NATURAL GAS ONLY: Adjust the Air Shutter. Fig. 7. 7 The factory setting for NG is 1/16”...
  • Page 20: Gas Connection

    Correct gas pressure is essential for e cient and safe Gas installation should be approximately 12" from the operation of the GF 520 DV IPI gas stove. It is important center line on either side of the unit. that the correct pressure is established at the time of the ...
  • Page 21: Accessories

    130084_Rev A GF 520 DV IPI 11/22 10. Accessories ORIENT GLASS PANEL WITH THE SMOOTH SIDE FACING OUT. 1. Bend the two Lower Glass Retainer Brackets to 90 degrees and place on the rear of the log shelf, in each corner.
  • Page 22 130084_Rev A GF 520 DV IPI 11/22 Fluted Panel Kit Contents: Tools: • Rear Panel ....226943 • Flat head screw driver Instructions • INSTALL FUEL CONVERSION KIT BEFORE INSTALLING PANEL KIT. 1. Use the screwdriver to bend out the front tab of the retainer clips on each side slightly, only enough to allow the screwdriver access from the front.
  • Page 23: Burner Media Installation

    130084_Rev A GF 520 DV IPI 11/22 11. Install Burner Media Do not install burner media until after all other accessory installations or component adjustments have been completed. Log Set 158263 NOTE: LOG COMPONENTS ARE FRAGILE. WEAR SAFETY GLOVES AND HANDLE LOGS WITH CARE.
  • Page 24 130084_Rev A GF 520 DV IPI 11/22 4. Left Side Log: Engage the hole on the underside of Left Side Log #2 with the pin on the left side of the burner. Lean the other side against Rear Log #1. Align the indentation on Left Side Log #2 with the small bump on Rear Log #1.
  • Page 25: System Check

    130084_Rev A GF 520 DV IPI 11/22 12. System Check 1. PURGING THE GAS LINE: When lighting the appliance for the first time, it will take a few moments to clear the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions.
  • Page 26: Flame Picture Adjustment

    13. Flame Appearance / Air Shutter Adjustment OPEN - The GF 520 DV IPI gas stove is shipped from the factory Increase oxygen equipped to burn Natural gas and the air inlet shutter has been set to provide optimal combustion e ciency under a variety of CLOSE - venting configurations.
  • Page 27: Operation Guidelines

    130084_Rev A GF 520 DV IPI 11/22 14. Operation WARNING: READ AND UNDERSTAND ALL OPERATING Important Notes INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS APPLIANCE. DO NOT ALLOW 1. For the first several hours of operation, it is common to ANYONE TO OPERATE THIS APPLIANCE WHO...
  • Page 28: Burner Operation

    Burner Operation Familiarize yourself with the controls of the GF 520 DV IPI and be sure that anyone else using the appliance is also familiar with the controls and operation procedures. Always follow the Lighting Instructions on the inside back cover of this manual and also located on the inside the Controls Access Panel.
  • Page 29: Features Overview

    The Proflame 2 Integrated Fireplace Control (IFC) incorporates flame sensor. The electrode sends a spark to the pilot hood electronic remote control of the Jøtul GF 520 DV IPI features. which ignites the gas. The sensor is then engulfed by the pilot It is configured to control the on/o operation both manually...
  • Page 30: Remote Control

    130084_Rev A GF 520 DV IPI 11/22 Remote Control Functions Initializing the System Pilot Mode 1. Press the Controls Access Door to release its magnetic catch Set the Mode switch to ON to light the pilot. The burner and swing the panel down.
  • Page 31 130084_Rev A GF 520 DV IPI 11/22 Remote Transmitter Controls Temperature Indication Display  With the transmitter in the OFF position, press the Thermostat Key and the Mode Key at the same time. The display screen will show the current room temperature cycling between Fahrenheit and Celsius indicators each time the keys are pressed simultaneously.
  • Page 32 130084_Rev A GF 520 DV IPI 11/22 Room Thermostat (Transmitter Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room.  To activate this function, press the Thermostat Key. The...
  • Page 33: Maintenance

    130084_Rev A GF 520 DV IPI 11/22 15. Maintenance Glass Care Clean the glass only when necessary. Wipe the surface with a NOTICE: clean, dampened, soft cloth. Follow with a dry, soft towel. Take  THIS APPLIANCE AND VENT SYSTEM MUST BE care not to scratch the glass surface.
  • Page 34 130084_Rev A GF 520 DV IPI 11/22 Side Glass & Gasket Replacement Kit 158334 Read through these instructions before beginning the procedure. Tool List: • Two 10mm wrenches • 1/4 inch drive • 4mm hex key Replace the Side Glass Panel 1.
  • Page 35 130084_Rev A GF 520 DV IPI 11/22 • Wrap the new gasket material evenly around the edge of the glass, peeling back the protective strip to expose the adhesive, leaving a 1/2” overlap at the end seam. Press the adhesive side down onto the glass surface. Do not stretch the gasket.
  • Page 36: Safety Screen Replacement

    130084_Rev A GF 520 DV IPI 11/22 Safety Screen Maintenance and Replacement Cleaning The integrated, Invisimesh® safety screens, located in front of the door and side glass panels, should be periodically cleaned to remove dust, lint, and other air-bourne debris. Over time, and with continuous exposure to heat, these materials can contribute to variations in the screen hue.
  • Page 37: Battery Replacement

    130084_Rev A GF 520 DV IPI 11/22 Remote Transmitter Battery Replacement The life-span of hand-held transmitter batteries depends upon battery quality, the frequency of set point changes, frequency of ignition call changes, etc. When battery power is low, a Battery icon will appear on the transmitter display before all power is lost.
  • Page 38: Appendix

    130084_Rev A GF 520 DV IPI 11/22 16. Appendix Figure 16.1 GF 520 DV IPI Proflame 2 Wiring Schematic including Premium Upgrade components...
  • Page 39: Illustrated Parts Lists

    130084_Rev A GF 520 DV IPI 11/22...
  • Page 40 130084_Rev A GF 520 DV IPI 11/22 No. Part No. Description No. Part No. Description 117917 Screw, HWH SMA #8 x 1/2 SL Blk Oxide - PIC 9911 Bolt, Hex Cap, M6x45, DIN 933, Class 8.8, Blk - PIC 226725...
  • Page 41 GF 520 DV IPI Illustrated Parts Breakdown Use only parts available from Jøtul authorized dealers. Figure 16.3 GF 520 DV IPI Valve Assembly and IFC Components. No. Part No. Description No. Part No. Description 117917 Screw, HWH SMA #8 x 1/2 SL Blk Oxide - PIC 157492 Power Cord Ass'y, Proflame 2 IPI Stoves...
  • Page 42: Warranty Statement

    130084_Rev A GF 520 DV IPI 11/22 18. Jøtul Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. Warranty 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL.
  • Page 43: Lighting Instructions

    130084_Rev A GF 520 DV IPI 11/22 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNNG: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. C. Use only your hand to push in or turn the A.
  • Page 44 130084_Rev A GF 520 DV IPI 11/22 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development.

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