Related Manuals for Clarke CONTRACTOR CPCP1
Summary of Contents for Clarke CONTRACTOR CPCP1
- Page 1 PETROL COMPACTOR PLATE MODEL NO: CPCP1 PART NO: 3402051 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0124...
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Page 2: Environmental Recycling Policy
INTRODUCTION Thank you for purchasing this CLARKE Petrol Compactor Plate. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: General Safety Precautions
GENERAL SAFETY PRECAUTIONS 1. ALWAYS keep the work area well lit. 2. ALWAYS keep children and bystanders away while operating this machine. Distractions can cause loss of control. 3. ALWAYS stay alert & DO NOT use a machine while you are tired or under the influence of medication or alcohol. - Page 4 4. NEVER place tools or any other item under the base plate. 5. If the machine strikes a foreign object, stop the engine and thoroughly inspect the machine for any damage. Repair the damage before restarting and operating the machine. 6.
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Page 5: Safety Symbols
SAFETY SYMBOLS Read instruction Wear eye protection. manuals before use. Wear anti-vibration Wear protective gloves. footwear. Wear ear protection. DO NOT remove or tamper with protection and safety devices. Warning: Keep away Keep bystanders at a from rotating parts. safe distance. Warning: Asphyxiating Warning: Hot surfaces Atmosphere. - Page 6 Should any component be found to be damaged or missing, please contact your CLARKE dealer immediately. Check the components against the following list. 1. Compactor Plate Assembly 4. Paving Pad 2.
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Page 7: Handle Assembly
ASSEMBLY HANDLE ASSEMBLY (Hardware Bag A) 1. Unfold the handle as shown. 2. Mount the handle as shown. Slot the handle ends into the channels provided on the engine deck. Place flat washers followed by the hex bolts at the outside and tighten with lock nuts on the inside. - Page 8 FOLDING WHEELS ASSEMBLY (Hardware Bag B) 1. Line up the holes in the link plates and engine deck, as shown. Slide the bolts and washers through the holes from outside of the machine, then screw the lock nuts from the other side and tighten.
- Page 9 PAVING PAD ASSEMBLY (Hardware Bag C) 1. Attach the paving pad onto the base plate as shown. Align the holes in the base plate, paving pad and clamp plate and secure with bolts, washers and lock nuts, as shown. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 10: Features And Controls
FEATURES AND CONTROLS ENGINE SWITCH The engine switch, located on the front of the machine, enables and disables the ignition system. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position stops the engine. -
Page 11: Choke Lever
CHOKE LEVER The choke lever opens and closes the choke valve in the carburetor. The CLOSED/ON position enriches the fuel mixture for starting a cold engine. The OPEN/OFF position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. -
Page 12: Operation
NOTE: No engine oil has been supplied within the machine for shipping. Add oil (Max: 0.35 Litre) according to the Engine Manual. NOTE: Clarke SAE10W/30 4 Stroke Engine Oil. Part No.: 3050845 ADDING FUEL Fill the fuel tank (Max: 1.6 Litre) as instructed in the separate engine manual packed with this machine, using E10 Petrol. - Page 13 • A WARM ENGINE: Move the choke lever to the OPEN position. 2. Move the throttle lever away from the SLOW position, about 1/3 of the way towards the FAST position. 3. Turn the engine switch, located on the front of the machine, to the ON position.
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Page 14: Idle Speed
NOTE: If the soil is too dry as to create dust clouds while operating the plate, some moisture should be added to the ground material to improve compacting. This will also reduce the air filter from clogging. IDLE SPEED Set the throttle control lever to its LOW position to reduce stress on the engine when compacting is not being performed. -
Page 15: Checking The V-Belt
3. Inspect the general condition of the plate compactor. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation. 4. Remove all debris from the plate compactor with a soft brush, vacuum or compressed air (Always use safety glasses when using compressed air). - Page 16 1. Loosen the 4 engine mount bolts (DO NOT remove), only enough to move the engine forward. 2. Loosen the jam nut as shown, leaving enough space between the nut and bracket. 3. Push the engine towards the back of the plate by turning the adjustment bolts to remove any slack in the V-Belt.
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Page 17: Replacing The V-Belt
4. When adjusting the belt, make sure the clutch pulley is in alignment with the exciter pulley, as shown. 5. When the V-Belt tension is correct, tighten the jam nut against the bracket. 6. Tighten the engine mount bolts. 7. Replace the belt guard. REPLACING THE V-BELT 1. - Page 18 1. Turn off the engine and let the exciter cool before changing the exciter oil. 2. Remove the belt guard and V- Belt. 3. Remove the bolts that hold the deck to the housing. 4. Lift entire deck with engine from the housing, as shown.
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Page 19: Engine Maintenance
ENGINE MAINTENANCE Refer to the engine manual that is included with the compactor plate for the relevant information on engine maintenance. Your engine manual provides detailed information for performing this task. STORAGE & TRANSPORTING STORAGE If the compactor plate will not be used for a period longer than 30 days, follow the steps below to prepare the unit for storage. - Page 20 LIFTING & TRANSPORTATION NOTE: To avoid burns or fire hazard, let engine cool before lifting, transporting and storing the unit. NOTE: This unit weights 50kg, it is recommended that 2 persons lift the machine, via the lift handles, as shown. NOTE: The unit must be transported in the upright position to...
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Page 21: Specification
SPECIFICATION Model No CPCP1 Plate Size (L x W x D) 495mm x 320mm x 6mm Centrifugal Force 8200 N Exciter Speed 5900VPM Compaction Depth 200mm Travel Speed 25m/min Engine Power 2HP, 1.5Kw Engine Displacement 79cc Fuel Tank Capacity (E10 Petrol) 1.6 Litre Fuel Consumption 0.68 L/H... -
Page 22: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine fails to start 1. Spark plug wire is 1. Attach spark plug wire disconnected securely to the spark plug 2. Out of fuel or fuel is stale 2. Fill with clean fresh petrol 3. Throttle control lever not 3. - Page 23 PROBLEM POSSIBLE CAUSE SOLUTION Engine 1. Engine oil level low 1.Fill crankcase with overheats proper oil 2. Dirty air cleaner 2.Clean air cleaner 3. Air flow restricted 3.Remove blower housing and clean Engine will not stop 1. Debris interfering with 1.
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Page 24: Component Parts
COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 25: Component Parts List
COMPONENT PARTS LIST DESCRIPTION DESCRIPTION Handle Sleeve 35 Base Plate Upper Handle 36 Flat Washer 10 Throttle Control 37 Locknut M10 Flat Washer 5 38 Shock Absorbing Support Bolt M6 x 50 39 Eccentric Shaft Spring 40 Sealing Ring Locknut M6 41 Pulley Bolt M6 x 40 42 Flat Washer B6 x 18... - Page 26 DECLARATIONS OF CONFORMITY-UK Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 27 DECLARATIONS OF CONFORMITY-EU Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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