Lifting Cable - Terex Genie 9595-101 Service Manual

June 2018
2-2

Lifting Cable

How to Replace the Lifting Cable
Bodily injury hazard. Cables can
fray. Always wear adequate
hand protection when handling
cable.
Note: All Genie replacement cables come with one
pre-swaged end that terminates at the top of the
last column and one taped end that terminates at
the winch.
Note: For additional information, refer to
instructional video, Genie Superlift Cabling
Procedure. This video is available from Genie
Industries (Genie part number 52701).
1 Fully lower the carriage.
2 Remove the retaining fasteners from the
eyelet end of the cable at the mast anchor
plate and cut the eyelet off below the copper
sleeve.
Part No. 115409
3 Remove the old cable from the winch drum.
4 Unwind the outer strands and trim them
back1/2 inch / 13 mm leaving the core longer.
Repeat this process on the open end of the
new cable.
5 Using the optional cable threading tool (Genie
part number 12402), insert even amounts of
cable into each end of the tool. Securely
tighten the set screws.
Superlift Contractor
Service Manual
Mast Assembly
35