Terex S40XCH-3292 Operator's Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Boom Lifts
  5. S40XCH-3292
  6. Operator's manual
Terex S40XCH-3292 Operator's Manual

Terex S40XCH-3292 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual
S
-40 XC™
®
S
-45 XC™
®
S
-40 TRAX™
®
S
-45 TRAX™
®
Serial Number Range
from S40XCH-3291
from S45XCH-3292
AUS
Australia
with
Maintenance
Information
Original Instructions
Second Edition
First Printing
Part No. 1316754GT

Advertisement

Table of Contents
loading

Related Manuals for Terex S40XCH-3292

Summary of Contents for Terex S40XCH-3292

  • Page 1 Operator's Manual Serial Number Range -40 XC™ from S40XCH-3291 ® from S45XCH-3292 Australia -45 XC™ ® -40 TRAX™ ® -45 TRAX™ ® with Maintenance Information Original Instructions Second Edition First Printing Part No. 1316754GT...

  • Page 2: Table Of Contents

    Second Edition: First Printing, February 2023 Genie and "S" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. "XC" and "TraX" are trademarks of Terex South Dakota, Inc. These machines comply with AS1418.10 ®...

  • Page 3: Introduction

    Second Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Second Edition • First Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Platform level Platform level, jib boom up/down, boom extend/retract,and boom up/down Platform rotate Turntable rotate and platform rotate Jib boom up/down Sequential functions and movement: •...
  • Page 5 Second Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 6 Operator's Manual Second Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Second Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Fire hazard Explosion hazard Explosion hazard Do not use ether or No smoking. other high energy No flame. starting aids on Stop engine. machines equipped with glow plugs.
  • Page 8 Operator's Manual Second Edition • First Printing Symbol and Hazard Pictorials Definitions Wheel load Wind speed Maximum capacity Manual force Weight of welder reduces capacity Tie-down point Lifting point Platform tie-down Lifting and tie down Lanyard anchorage instructions instructions points Corrosive acid.
  • Page 9 Second Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Electrocution hazard Avoid contact Disconnect battery Voltage rating for Pressure rating for air power to platform line to platform Crush hazard Support the platform Read the service Explosion hazard Relieve all pressure or boom during manual...

  • Page 10: General Safety

    Operator's Manual Second Edition • First Printing General Safety General Safety These decals are model, option or configuration specific. Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
  • Page 11 Second Edition • First Printing Operator's Manual General Safety These decals are model, option or configuration specific. Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
  • Page 12 Operator's Manual Second Edition • First Printing General Safety These decals are model, option or configuration specific. Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.

  • Page 13: Personal Safety

    Second Edition • First Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform. Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment.

  • Page 14: Work Area Safety

    Operator's Manual Second Edition • First Printing Work Area Safety Work Area Safety Pictures in this manual may show a boom with Keep away from the tires and wheels instead of tracks. All safety machine if it contacts information and operating instructions still apply to energized power lines.
  • Page 15 Second Edition • First Printing Operator's Manual Work Area Safety If the tilt alarm sounds when the platform is raised, Do not attach a platform rated at 300 kg use extreme caution. The machine not level (unrestricted range of motion) or 454 kg (restricted indicator light will come on and the drive function range of motion) to machines with any other rated in one or both directions will not operate.
  • Page 16 Operator's Manual Second Edition • First Printing Work Area Safety Do not operate the machine in strong or gusty Do not alter or disable machine components that winds. Do not increase the surface area of the in any way affect safety and stability. platform or the load.
  • Page 17 Second Edition • First Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Do not place or attach fixed or overhanging loads Do not drive the machine on a slope that exceeds to any part of this the maximum uphill, downhill or side slope rating machine.
  • Page 18 Operator's Manual Second Edition • First Printing Work Area Safety Fall Hazards Collision Hazards Occupants must wear a Be aware of limited sight safety belt or harness in distance and blind spots accordance with when driving or operating. governmental regulations. Attach the lanyard to the anchor provided in the platform.
  • Page 19 Second Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive Always operate the machine in a well-ventilated and steer functions. area to avoid carbon monoxide poisoning. Do not lower the boom Do not operate the machine with a hydraulic oil or unless the area below is...
  • Page 20 Operator's Manual Second Edition • First Printing Work Area Safety Damaged Machine Hazards Battery Safety Do not use a damaged or malfunctioning machine. Burn Hazards Conduct a thorough pre-operation inspection of Batteries contain acid. the machine and test all functions before each Always wear protective work shift.
  • Page 21 Second Edition • First Printing Operator's Manual Work Area Safety Contact Alarm Safety Pipe Cradle Safety Read, understand and obey all warnings and Read, understand, and obey all warnings and instructions provided with the contact alarm. instructions provided with the pipe cradles. Do not exceed the rated platform capacity.
  • Page 22 Operator's Manual Second Edition • First Printing Work Area Safety Panel Cradle Safety Tow Package Safety Read, understand and obey all warnings and Read, understand and obey all warnings and instructions provided with the panel cradles. instructions provided with the tow package. Do not exceed the rated platform capacity.
  • Page 23 Second Edition • First Printing Operator's Manual Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels.

  • Page 24: Legend

    Operator's Manual Second Edition • First Printing Legend Legend Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.

  • Page 25: Controls

    Second Edition • First Printing Operator's Manual Controls Controls Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
  • Page 26 Operator's Manual Second Edition • First Printing Controls Ground Control Panel LCD readout screen Screen displays hour meter, voltage, oil Function enable button pressure and coolant temperature. Screen Press and hold the function enable button to also displays fault codes and other service enable the functions on the ground control information.
  • Page 27 Second Edition • First Printing Operator's Manual Controls 11 Key switch for off/ground/platform selection 16 Platform level down button Turn the key switch to the off position and the Press the platform level down button and the machine will be off. Turn the key switch to the level of the platform will lower.
  • Page 28 Operator's Manual Second Edition • First Printing Controls Platform Control Panel ® ™ ® ™ -40/45 XC • S -40/45 TRAX Part No. 1316754GT...
  • Page 29 Second Edition • First Printing Operator's Manual Controls ® ™ ® ™ Part No. 1316754GT -40/45 XC • S -40/45 TRAX...
  • Page 30 Operator's Manual Second Edition • First Printing Controls Platform Control Panel Fault indicator light Horn button Light on indicates a system fault. Restricted range of motion indicator light, Press this button and the horn will sound. weight. Release the button and the horn will stop. Platform level switch Light on indicates restricted range of motion due to platform...
  • Page 31 Second Edition • First Printing Operator's Manual Controls 11 Raise/retract boom indicator light 17 Dual axis proportional control handle for drive and steer functions. Raise/retract the boom until the light is off. Proportional control handle for drive function 12 Lower boom indicator light and thumb rocker for steer function.
  • Page 32 Operator's Manual Second Edition • First Printing Controls 19 Drive enable switch 24 Engine start switch To drive when the drive enable light is Move the engine start switch to either side to flashing, hold the drive enable switch to either start the engine.

  • Page 33: Inspections

    Second Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety Fundamentals information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the It is the responsibility of the operator to perform a picture does not show the tracks.
  • Page 34 Operator's Manual Second Edition • First Printing Inspections Pre-operation Inspection ❑ Primary boom angle sensor ❑ Turntable level sensor ❑ Be sure that the operator’s manual is ❑ String pot length sensor complete, legible and in the storage container located in the platform. ❑...
  • Page 35 Second Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 36 Operator's Manual Second Edition • First Printing Inspections At the Ground Controls Test Machine Functions Do not push the function Select a test area that is firm, level and free of enable button. Attempt to hazards. activate each boom and Turn the key switch to ground control.
  • Page 37 Second Edition • First Printing Operator's Manual Inspections Test Auxiliary Power Test the Horn 10 Turn the key switch to ground control and shut 18 Press the horn button. the engine off. Result: The horn should sound. 11 Pull out the red Emergency Stop button to the Test the Foot Switch on position.
  • Page 38 Operator's Manual Second Edition • First Printing Inspections Test the Steering Test the Oscillating Axle 26 Press down the foot switch. 32 Drive the right steer tire, or track up onto a 15 cm block or curb. 27 Press the thumb rocker switch on top of the drive control handle in the direction indicated Result: The three remaining tires should stay by the blue triangle on the control panel OR...
  • Page 39 Second Edition • First Printing Operator's Manual Inspections Test the Drive Enable System Test Limited Drive Speed 35 Press down the foot switch and lower the 39 Press down the foot switch. boom to the stowed position. 40 Raise the boom approximately 10° above 36 Rotate the turntable until the boom moves past horizontal.
  • Page 40 Operator's Manual Second Edition • First Printing Inspections Test Drive Tilt Cutout 55 Press down the foot switch. 56 With the boom fully stowed, drive the machine 45 Press down the foot switch. onto a slope where the roll angle is greater 46 With the boom fully stowed, drive the machine than 5°...
  • Page 41 Second Edition • First Printing Operator's Manual Inspections Test Auxiliary Power 75 Insert the actuator into the switch socket. Result: The lights and horn will turn off. 65 Shut the engine off. 76 Operate each machine function. 66 Pull out the red Emergency Stop button to the on position.
  • Page 42 Operator's Manual Second Edition • First Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: ❑ drop-offs or holes ❑ bumps, floor obstructions, or debris ❑ sloped surfaces Do Not Operate Unless: ❑ unstable or slippery surfaces ...
  • Page 43 Second Edition • First Printing Operator's Manual Inspections Inspection for Decals with Words Part No. Decal Description 97548 Instructions – Deutz Engine Determine whether the decals on your machine Specifications (F3L 2011 & D2011 L03i) have words or symbols. Use the appropriate 97579 Danger –...
  • Page 44 Operator's Manual Second Edition • First Printing Inspections 1278982 1267121 114258 114390 1263543 1272242 52865 31060 1278542 72086 *97548 72086 *215527 *822131 *822004 *215526 **72086 52475 *97602 *217561 *1284014 *1296287 *217561 **72086 *1284014 *1296287 52475 *1274729 *1274729 27205 *1274730 *1274730 27207 *1295235 *1295235...
  • Page 45 Second Edition • First Printing Operator's Manual Inspections Inspection for Decals with Words Part No. Decal Description 1283577 Label – Lift Power Determine whether the decals on your machine 1283878 Label – Tech Pro Link have words or symbols. Use the appropriate inspection to verify that all decals are legible and 1284014 Danger –...
  • Page 46 Operator's Manual Second Edition • First Printing Inspections 1278982 1267121 114258 114390 1263543 1272242 52865 31060 1278542 72086 *97548 72086 *215527 *822131 *822004 *215526 **72086 52475 *97602 *217561 *1284014 *1296287 *217561 **72086 *1284014 *1296287 52475 *1274729 *1274729 27205 *1274730 *1274730 27207 *1295235 *1295235...

  • Page 47: Operating Instructions

    Second Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety The Operating Instructions section provides information and operating instructions still apply to instructions for each aspect of machine operation.
  • Page 48 Operator's Manual Second Edition • First Printing Operating Instructions Starting the Engine Emergency Stop Push in the red Emergency Stop button to the off Diesel models position at the ground controls or the platform controls to stop all machine functions and turn the At the ground controls, turn the key switch to engine off.
  • Page 49 Second Edition • First Printing Operator's Manual Operating Instructions Auxiliary Power Operation from Ground Use auxiliary power if the primary power source Turn the key switch to ground control. fails. Pull out the red Emergency Stop button to the on position. Turn the key switch to ground or platform control.
  • Page 50 Operator's Manual Second Edition • First Printing Operating Instructions Platform Overload Indicator Light To Position Platform Light flashing indicates the platform is overloaded. Press down the foot switch. The engine will stop and no functions will operate. Slowly move the appropriate function control handle or toggle switch or press the Remove weight from the platform until the light appropriate button according to the markings...
  • Page 51 Second Edition • First Printing Operator's Manual Operating Instructions Driving on a slope To determine the slope grade: Determine the uphill, downhill and side slope Measure the slope with a digital inclinometer OR ratings for the machine and determine the slope use the following procedure.
  • Page 52 Operator's Manual Second Edition • First Printing Operating Instructions Drive Enable Engine RPM Select Select engine RPM using the symbols on the Light flashing indicates that the control panel. boom has moved just past either non-steer wheel and the When the foot switch is not pressed, the engine drive function has been will idle at the lowest rpm.
  • Page 53 Second Edition • First Printing Operator's Manual Operating Instructions Operating Envelope Indicator Lights If the tilt alarm sounds with The operating envelope indicator lights will come the platform uphill: on to notify the operator that a function has been interrupted and/or an action is required by the Lower the boom.
  • Page 54 Operator's Manual Second Edition • First Printing Operating Instructions Platform Out of Level (> ±10° error) Machine Malfunction Indicator Light When the platform level is > +/- 10° off target Light on indicates a system fault. angle, then the machine malfunction indicator light turns on and the LCD screen display fault code 98- You will need to follow the below procedures: If Platform is out of expected level see...
  • Page 55 Second Edition • First Printing Operator's Manual Operating Instructions Model Tilt/Slope Maximum Boom Angle/ The range of motion light is on (front to back) Platform Load when the platform load exceeds 300 kg. 300 kg 454 kg S-40 XC 5° 75°...
  • Page 56 Operator's Manual Second Edition • First Printing Operating Instructions Contact Alarm (if equipped) Aircraft Protection Package Operation (if equipped) The contact alarm is designed to alert ground personnel when an operator makes contact with If the platform bumper comes into contact with an the platform control panel, interrupting boom object, the machine will shut down and no movement, sounding an alarm and flashing...
  • Page 57 Second Edition • First Printing Operator's Manual Operating Instructions Pipe Cradle Instructions Observe and Obey:  The pipe cradle assembly consists of 2 pipe Pipe cradles must be installed on the inside of cradles positioned at either side of the platform the platform.
  • Page 58 Operator's Manual Second Edition • First Printing Operating Instructions Pipe Cradle Operation Panel Cradle Assembly Be sure the pipe cradle assembly and Apply the warning decal to the front of each installation instructions have been followed panel cradle (if needed). properly and that the pipe cradles are secured Install rubber bumper 1 in the panel cradle to the platform railings.
  • Page 59 Second Edition • First Printing Operator's Manual Operating Instructions Installation of Padding Install the 2 pieces of padding on the platform rails. Position the padding to protect the panels from contact with the platform rails. Installation of Strap Open the clamp and install it around a vertical platform rail tube.
  • Page 60 Operator's Manual Second Edition • First Printing Operating Instructions After Each Use Machine Storage Select a safe parking location—firm level Properly preparing and stowing the machine for surface, clear of obstruction and traffic. extended storage will make it easier to put the machine back into service.

  • Page 61: Towing Instructions

    Second Edition • First Printing Operator's Manual Towing Instructions Towing Instructions Using the Tow Package After Towing: Immediately after towing, chock the wheels, Before Towing: detach the tow bar and reverse the drive hub Position the machine on a level surface. disconnect caps.

  • Page 62: Transport And Lifting Instructions

    Operator's Manual Second Edition • First Printing Transport and Lifting Instructions Transport and Lifting Instructions Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
  • Page 63 Second Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform – S-40 XC, S-40 HF, Securing to Truck or Trailer for S-40 TRAX Transit Make sure the platform is in the stowed position. Always use the turntable rotation lock pin each time the machine is transported.
  • Page 64 Operator's Manual Second Edition • First Printing Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Fully lower the jib. (if equipped) Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 65: Maintenance

    Second Edition • First Printing Operator's Manual Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 66 Operator's Manual Second Edition • First Printing Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
  • Page 67 Second Edition • First Printing Operator's Manual Maintenance Check the Engine Coolant Level – Check the Batteries Liquid Cooled Models Proper battery condition is essential to good machine performance and operational safety. Maintaining the engine coolant at the proper level Improper fluid levels or damaged cables and is essential to engine service life.
  • Page 68 Operator's Manual Second Edition • First Printing Maintenance Scheduled Maintenance Maintenance performed commissioning, quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service and maintenance manuals for this machine.

  • Page 69: Specifications

    Second Edition • First Printing Operator's Manual Specifications Specifications Model S-40 XC Maximum slope rating, stowed position, 4WD Height, working maximum 13.87 m Platform uphill 45% (24°) Platform downhill 45% (24°) Height, platform maximum 12.04 m Side slope 25% (14°) Horizontal reach, platform 9.47 m maximum...
  • Page 70 Operator's Manual Second Edition • First Printing Specifications Model S-45 XC Maximum slope rating, stowed position, 4WD Height, working maximum 15.39 m Platform uphill 45% (24°) Height, platform maximum 13.56 m Platform downhill 45% (24°) Side slope 25% (14°) Horizontal reach, platform 11.02 m maximum Note: Slope rating is subject to ground conditions with...
  • Page 71 Second Edition • First Printing Operator's Manual Specifications Model S-40 TRAX Maximum slope rating, stowed position, 4WD Height, working maximum 13.87 m Platform uphill 45% (24°) Height, platform maximum 12.04 m Platform downhill 45% (24°) Side slope 25% (14°) Horizontal reach, platform 9.47 m maximum Note: Slope rating is subject to ground conditions with...
  • Page 72 Operator's Manual Second Edition • First Printing Specifications Model S-45 TRAX Maximum slope rating, stowed position, 4WD Height, working maximum 15.39 m Platform uphill 45% (24°) Platform downhill 45% (24°) Height, platform maximum 13.56 m Side slope 25% (14°) Horizontal reach, platform 11.02 m Note: Slope rating is subject to ground conditions with maximum...
  • Page 73 Second Edition • First Printing Operator's Manual Specifications S-40 XC, S-40 TRAX Range of Motion Chart S-45 XC, S-45 TRAX Range of Motion Chart S®-40/45 XC™ • S®-40/45 TRAX™ Part No. 1316754GT Operator's Manual Second Edition • First Printing ® ™...

This manual is also suitable for:

Genie s-45 xcGenie s-40 traxGenie s-45 traxS40xch-3291Genie s-40 xc

Table of Contents