Terex Genie S-40 Service And Repair Manual
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Terex Genie S-40 Service And Repair Manual

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Service and Repair Manual
S-40
S-45
S-40 TRAX
S-45 TRAX
Serial Number Range
from S4015-20505 to
S4016H-23499
from S4515-20505 to
S4516H-23499
from S40H-23500
fromS45H-23500
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1268491
Rev A3
May 2018

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Summary of Contents for Terex Genie S-40

  • Page 1 Service and Repair Manual Serial Number Range S-40 from S4015-20505 to This manual includes: S4016H-23499 Repair procedures from S4515-20505 to S-45 S4516H-23499 Fault Codes from S40H-23500 Electrical and fromS45H-23500 S-40 TRAX Hydraulic Schematics S-45 TRAX For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine.

  • Page 2: Find A Manual For This Model

    Copyright © 2015 by Terex Corporation 1268491 Rev A, September 2016 First Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “S” is a trademark of Terex South Dakota, Inc.
  • Page 3 September 2016 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 9/2015 Initial Release 7/2016 Repair Procedures Added Primary Boom Down and Extend Relief Valve adjustment procedures. Serial Number Legend 9/2016 Introduction Fixed Deutz 2.9 ANSI/CSA Elec. Schematic 5-2018 Schematics Reference Examples:...

  • Page 4: Serial Number Legend

    Service and Repair Manual September 2016 Introduction Serial Number Legend To August 31, 2016 1 Model 4 Sequence number 2 Model year 5 Serial label (located under cover) 3 Facility code 6 Serial number (stamped on chassis) From September 1, 2016 1 Model 4 Serial label (located under cover) 2 Facility code...

  • Page 5: Safety Rules

    September 2016 Service and Repair Manual Safety Rules Gener al Safety R ules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury.
  • Page 6 Service and Repair Manual September 2016 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.

  • Page 7: Table Of Contents

    September 2016 Table of Contents Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Serial Number Legend ..................iv Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications ....................... 1 Machine Specifications ...................
  • Page 8 September 2016 Table of Contents Section 3 Repair Procedures ..................... 15 Introduction ......................15 Platform Controls ....................17 1-1 ALC-500 Circuit Board ................... 17 1-2 Joysticks ......................18 How to Adjust the Joystick Threshold Setting ..........18 How to Adjust the Joystick Max-out Setting ........... 19 How to Adjust the Joystick Ramp Rate Setting ..........
  • Page 9 September 2016 Table of Contents Hydraulic Pumps ....................43 6-1 Function Pump ....................43 6-2 Drive Pump..................... 44 Manifolds ......................46 7-1 Function Manifold Components ..............46 7-2 Valve Adjustments - Function Manifold ............50 How to Adjust the System Relief Valve ............50 How to Adjust the Boom Down Relief Valve ...........
  • Page 10 September 2016 Table of Contents Section 4 Fault Codes ......................72 Introduction ......................72 Control System Fault Codes ................73 How to Retrieve Control System Fault Codes ..........73 Control System Fault Codes ................74 Fault Code Display - Deutz and Perkins Models..........78 How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models .........
  • Page 11 September 2016 Table of Contents Section 5 Schematics ......................102 Introduction ......................102 Electrical Symbol Legend ................... 103 Hydraulic Symbols Legend ................. 104 Electrical Component and Wire Color Legends ..........105 Ford Engine Relay Layout .................. 109 Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22 ......110 Electrical Schematics, S-40/45 –...
  • Page 12 Service and Repair Manual September 2016 This page intentionally left blank. S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...

  • Page 13: Specifications

    September 2016 Service and Repair Manual Specifications Section 2 Specific ati ons Machi ne Specific ations Machine Specifications Track Components, TRAX option Track material Rubber Tires and wheels Weight, assembly (each) 480 lbs 12.5L - 16SL Tire size, 2WD 218 kg 14 ply front tires only Fluid capacities...

  • Page 14: Performance Specifications

    Service and Repair Manual September 2016 Specifications Performanc e Specific ati ons Hydraulic Specific ati on Performance Specifications Hydraulic Oil Specifications Drive speeds, Hydraulic Fluid Specifications 2WD and 4WD Genie specifications require hydraulic oils which are designed to give maximum protection to hydraulic Stowed 40 ft / 5.2 - 5.9 sec 12.2 m / 5.2 - 5.9 sec...
  • Page 15 September 2016 Service and Repair Manual Specifications Do not top off with incompatible Chevron Rando HD Premium Oil hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...

  • Page 16: Hydraulic Component Specifications

    Service and Repair Manual September 2016 Specifications Hydraulic C omponent Speci fications Petro-Canada Environ MV 46 Hydraulic Component Fluid Properties Specifications ISO Grade Drive Pump Viscosity index Type: bi-directional variable displacement piston pump Kinematic Viscosity Flow rate @ 2500 rpm 0 - 28 gpm cSt @ 200°F / 100°C 0 - 122.6 L/min...

  • Page 17: Manifold Component Specifications

    September 2016 Service and Repair Manual Specifications Manifold Com ponent Specific ati ons Manifold Component Function manifold Function relief valve pressure Specifications S-40 2600 psi / 179 bar S-45 2900 psi / 200 bar Plug torque Boom down 2200 psi SAE No.

  • Page 18: Ford Msg-425 Efi Engine Specifications

    Service and Repair Manual September 2016 Specifications Ford M SG- 425 EFI Engine Specific ati ons Ford MSG-425 EFI Engine Fuel requirement For fuel requirements, refer to the engine Operator's 153 cu in Displacement Manual on your machine. 2.5 liters Ignition system Number of cylinders Spark plug type...

  • Page 19: Deutz D2011 L03I Engine Specifications

    September 2016 Service and Repair Manual Specifications Deutz D 2011 L03i Engine Specific ati ons Deutz D2011 L03i Engine Oil temperature switch Temperature switch point 300°F 142 cu in Displacement 149°C 2.33 liters Oil pressure switch Number of cylinders Oil pressure switch point 22 psi 3.7 x 4.4 inches Bore and stroke...

  • Page 20: Deutz D 2.9 L4 Engine Specifications

    Service and Repair Manual September 2016 Specifications Deutz D 2.9 L4 Engine Specific ati ons Deutz D 2.9 L4 Engine Engine coolant Capacity 10 quarts 177 cu in Displacement 9.4 liters 2.9 liters Fuel injection system Number of cylinders Injection pump make Bosch 3.6 x 4.3 inches Bore and stroke...

  • Page 21: Perkins 404D-22 Engine Specifications

    September 2016 Service and Repair Manual Specifications Perki ns 404D-22 Engi ne Specifications Perkins 404D-22 Engine Oil pressure sending unit Oil pressure switch point 14.2 psi 134 cu in Displacement 1 bar 2.2 liters Fuel injection system Number of cylinders Injection pump make Zexel 3.31 x 3.94 inches...

  • Page 22: Perkins 404F-22 Engine Specifications

    Service and Repair Manual September 2016 Specifications Perki ns 404F- 22 Engi ne Specific ations Perkins 404F-22 Engine Oil pressure sending unit Oil pressure switch point 14.2 psi 134 cu in Displacement 1 bar 2.2 liters Fuel injection system Number of cylinders Injection pump make Zexel 3.31 x 3.94 inches...

  • Page 23: Machine Torque Specifications

    September 2016 Service and Repair Manual Specifications Machi ne T orque Specifications TRAX Tor que Specific ati ons Machine Torque Specifications TRAX Torque Specifications Platform rotator Hub adapter to drive hub fasteners 1-8 center bolt, GR 5 Lug nut torque, dry 230 ft-lbs 312 Nm Lubricated, (before SN 15-21460)

  • Page 24: Hydraulic Hose And Fitting Torque Specifications

    Service and Repair Manual September 2016 Specifications Hydraulic H ose and Fitting T orque Specific ations Hydraulic Hose and Fitting SAE O-ring Boss Port Torque Specifications (tube fitting - installed into Aluminum) (all types) Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37°...

  • Page 25: Torque Procedure

    September 2016 Service and Repair Manual Specifications Torque Pr ocedure Torque Procedure Seal-Lok™ fittings Replace the O-ring. The O-ring must be replaced anytime the seal has been broken. The O-ring cannot be re-used if the fitting or hose end has been tightened beyond finger tight.

  • Page 26: Sae And Metric Fasteners Torque Charts

    Service and Repair Manual September 2016 Specifications SAE and M etric F asteners Tor que C harts S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...

  • Page 27: Repair Procedures

    September 2016 Service and Repair Manual Repair Procedures Section 3 Repair Pr oc edures Intr oducti on Machine Configuration:  Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface •...
  • Page 28 Service and Repair Manual September 2016 Repair Procedures About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.

  • Page 29: Platform Controls

    September 2016 Service and Repair Manual Platform Controls Platform Contro ls 1-1 ALC-500 Circuit Boar d ALC-500 Circuit Board Platform Controls Electrocution/burn hazard. The platform control box contains one printed Contact with electrically charged circuit board. The ALC-500 circuit board inside the circuits could result in death or platform control box controls all proportional serious injury.

  • Page 30: Joysticks

    Service and Repair Manual September 2016 Platform Controls 1-2 Joys ticks How to Adj ust the Joystick Thr es hol d Setting How to Adjust the Joystick Joysticks Threshold Setting The threshold setting of a joystick is the minimum output at which a function proportional valve can How to Calibrate a Joystick open and allow the function to operate.

  • Page 31: How To Adjust The Joystick Max-Out Setting

    September 2016 Service and Repair Manual Platform Controls How to Adj ust the Joystick Max- out Setting How to Adjust the Joystick 10 Slowly move the joystick off center in either direction just until the function begins to move. Max-out Setting 11 Slowly move the joystick back towards the The max-out setting of a joystick controls the neutral position.

  • Page 32: How To Adjust The Joystick Ramp Rate Setting

    Service and Repair Manual September 2016 Platform Controls How to Adj ust the Joystick Ram p R ate Setting How to Adjust the Joystick Ramp 10 Compare the machine function time with the function times listed in Refer to Specifications, Rate Setting Performance Specifications.
  • Page 33 September 2016 Service and Repair Manual Platform Controls Ramp rate (factory settings) 10 Compare the function ramp rate time with the table below and determine whether the ramp Primary boom up/down rate time needs to increase or decrease. accelerate 3 seconds 11 While the joystick is activated, set the ramp decelerate 1 second...

  • Page 34: Platform Components

    Service and Repair Manual September 2016 Platform Components Platform Co mpon ents 2-1 Platform Lev eling Slav e Cyli nder Tag, disconnect and cap the hydraulic hoses from the slave cylinder. Plug the union hoses Platform Leveling Cylinder from the master cylinder together using a connector.
  • Page 35 September 2016 Service and Repair Manual Platform Components How to Bleed the Slave Cylinder Simultaneously activate the primary boom up function and the platform level up function until the boom is fully raised. Simultaneously activate the primary boom down function and the platform level down function until the boom is fully lowered.

  • Page 36: Platform Rotator

    Service and Repair Manual September 2016 Platform Components 2-2 Platform Rotator Support the platform rotator with an appropriate lifting device. Do not apply any Platform Rotator lifting pressure. Crushing hazard. The platform How to Remove the Platform rotator could fall when removed from the machine if not properly Rotator supported.
  • Page 37 September 2016 Service and Repair Manual Platform Components How to Bleed the Platform Remove the pivot pin retaining fasteners from the jib boom and jib boom leveling arms to the Rotator platform rotator. Do not remove the pins. Note: This procedure will require two people. Do Support the jib boom leveling arms.

  • Page 38: Platform Overload System

    Service and Repair Manual September 2016 Platform Components 2-3 Platform Ov erload System Open the bottom bleed screw on the rotator, but do not remove it. Platform Overload System (if Bodily injury hazard. Spraying equipped) hydraulic oil can penetrate and burn skin.
  • Page 39 September 2016 Service and Repair Manual Platform Components Move the platform up and down by hand, so it Add an additional weight to the platform that is bounces approximately 2.5 to 5 cm / 1 to equal to, but does not exceed 15% of the 2 inches.

  • Page 40: Jib Boom Components

    Service and Repair Manual September 2016 Jib Boom Components Jib Bo om Co mpon ents 3-1 Jib Boom Slide both of the jib boom leveling arms off of the jib boom cylinder rod-end pivot pin. Jib Boom Remove the hose and cable cover from the side of the jib boom.

  • Page 41: Jib Boom Lift Cylinder

    September 2016 Service and Repair Manual Jib Boom Components 3-2 Jib Boom Lift Cylinder Use a soft metal drift to tap the jib boom lift cylinder rod-end pivot pin out enough to lower Jib Boom Lift Cylinder one of the leveling arms to the ground. Tap the pin the other direction and lower the opposite leveling arm.

  • Page 42: Primary Boom Components

    Service and Repair Manual September 2016 Primary Boom Components Primar y Bo om Co mpon ents 4-1 C able Track Bodily injury hazard. Spraying hydraulic oil can penetrate and Cable Track burn skin. Loosen hydraulic connections very slowly to allow The primary boom cable track guides the cables the oil pressure to dissipate and hoses running up the boom.

  • Page 43: How To Repair The Cable Track

    September 2016 Service and Repair Manual Primary Boom Components How to R epair the C abl e Tr ack 4-2 Boom How to Repair the Cable Track Primary Boom Component damage hazard. The boom cable track can be damaged if it is twisted. How to Remove the Primary Boom Note: A cable track repair kit is available through...
  • Page 44 Service and Repair Manual September 2016 Primary Boom Components Remove the retaining fasteners from the 13 Remove the primary boom pivot pin with a soft master cylinder rod-end pivot pin. Use a soft metal drift, then carefully remove the primary metal drift to remove the pin.

  • Page 45: Boom Lift Cylinder

    September 2016 Service and Repair Manual Primary Boom Components 4-3 Boom Lift Cylinder Crushing hazard. The secondary boom tube may Primary Boom Lift Cylinder become unbalanced and fall when removed if it is not The primary boom lift cylinder raises and lowers properly supported when it is the primary boom.

  • Page 46: Boom Extension Cylinder

    Service and Repair Manual September 2016 Primary Boom Components 4-4 Boom Extension C ylinder Remove the retaining fasteners from the primary boom lift cylinder rod-end pivot pin. Primary Boom Extension Use a soft metal drift to remove the pin. Lower the lift cylinder onto the blocks.

  • Page 47: Platform Leveling Master Cylinder

    September 2016 Service and Repair Manual Primary Boom Components 4-5 Platform Lev eling M aster Cylinder Tag, disconnect and plug the primary boom extension cylinder hydraulic hoses. Cap the Platform Leveling Master fittings on the cylinder. Cylinder Bodily injury hazard. Spraying hydraulic oil can penetrate and The master cylinder acts as a pump for the slave burn skin.
  • Page 48 Service and Repair Manual September 2016 Primary Boom Components Remove the retaining fasteners from the master cylinder barrel-end pivot pin. Use a soft metal drift to remove the pin. Remove the retaining fastener from the rod-end pivot pin. Use a soft metal drift to remove the pin. Remove the master cylinder from the machine.

  • Page 49: Engines

    September 2016 Service and Repair Manual Engines Engin es 5-3 Fl ex Plate 5-1 R PM adj ustm ent - D eutz M odels Flex Plate RPM Adjustment - Deutz Models The flex plate acts as a coupler between the engine and the pump.
  • Page 50 Service and Repair Manual September 2016 Engines How to Install the Flex Plate Support the engine with an overhead crane or other suitable lifting device. Do not lift it. Install the flex plate onto the engine flywheel Remove the engine mounting plate to bell with the rubber vibration isolators towards the housing fasteners.
  • Page 51 September 2016 Service and Repair Manual Engines Ford Models Deutz Models Perkins Models Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 52 Service and Repair Manual September 2016 Engines How to Install the Pump and Bell Housing Assembly Install the pump and bell housing assembly. Deutz models: Torque the bell housing mounting bolts labeled "C" in sequence to 28 ft-lbs / 38 Nm. Then torque the bell housing mounting bolts labeled "C"...

  • Page 53: Ford Msg-425 Engine Fault Codes

    September 2016 Service and Repair Manual Engines 5-4 F ord MSG-425 Engine F aul t C odes Engine Fault Codes - Ford MSG-425 Models How to Retrieve Engine Fault Codes The ECM constantly monitors the engine by the use of sensors on the engine. The ECM also uses signals from the sensors to initiate sequential fuel injection and make constant and instantaneous changes to ignition timing, fuel delivery and throttle...
  • Page 54 Service and Repair Manual September 2016 Engines 5-5 Engi ne Fault C odes - D eutz D 2.9 L4 and Perki ns 404F- 22 Models Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models How to Retrieve Engine Fault Codes The ECM constantly monitors the engine by the use of sensors on the engine.

  • Page 55: Hydraulic Pumps

    September 2016 Service and Repair Manual Hydraulic Pumps Hydr aulic Pump s 6-1 F uncti on Pump Tag, disconnect and plug the function pump hydraulic hoses. Cap the fittings on the pump. Function Pump Bodily injury hazard. Spraying hydraulic oil can penetrate and How to Remove the Function burn skin.

  • Page 56: Drive Pump

    Service and Repair Manual September 2016 Hydraulic Pumps 6-2 Driv e Pum p Locate the two hydraulic tank valves at the hydraulic tank. Close the valves. Drive Pump Component damage hazard. The drive pump is a bi-directional variable The engine must not be started displacement piston pump.
  • Page 57 September 2016 Service and Repair Manual Hydraulic Pumps How to Prime the Drive Pump Carefully pull the drive pump out until the pump coupler separates from the flex plate. Connect a 0 to 600 psi / 0 to 41 bar pressure Remove the drive pump from the machine.

  • Page 58: Manifolds

    Service and Repair Manual September 2016 Manifolds Manifold s 7-1 F uncti on Manifold C om ponents Function Manifold Components The function manifold is located underneath the ground controls side turntable cover. Index Schematic Description Function Torque Item Check valve Platform rotate circuit, 20-25 ft-lbs / 27-34 Nm prevents fluid from draining...
  • Page 59 September 2016 Service and Repair Manual Manifolds Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 60 Service and Repair Manual September 2016 Manifolds Function Manifold Components, continued Index Schematic Description Function Torque Item Relief valve 30-35 ft-lbs / 41-47 Nm 2600 psi / 179 bar System relief (S-40) 2900 psi / 200 bar System relief (S-45) Check valve Blocks flow from auxiliary pump 30-35 ft-lbs / 41-47 Nm...
  • Page 61 September 2016 Service and Repair Manual Manifolds Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...

  • Page 62: Valve Adjustments - Function Manifold

    Service and Repair Manual September 2016 Manifolds 7-2 Valve Adjus tments - F unc tion M anifol d How to Adj ust the Boom Dow n R elief Valv e How to Adjust the Boom Down Valve Adjustments - Relief Valve Function Manifold Note: Perform this procedure with the machine in the stowed position.

  • Page 63: How To Adjust The Boom Extend Relief Valve

    September 2016 Service and Repair Manual Manifolds How to Adj ust the Boom Ex tend R elief Valve How to Adjust the Boom Extend Relief Valve Note: Perform this procedure with the machine in the stowed position. Note: Refer to the Function Manifold Component list to locate the Boom Extend Relief valve.

  • Page 64: Jib Boom / Platform Rotate And Generator Manifold Components

    Service and Repair Manual September 2016 Manifolds 7-3 Jib Boom / Platform R otate and Generator M anifol d C omponents Jib Boom / Platform Rotate and Generator Manifold Components The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description...

  • Page 65: Brake / Two Speed Manifold Components

    September 2016 Service and Repair Manual Manifolds 7-4 Brak e / Tw o Speed Manifold C om ponents Brake / Two Speed Manifold Components The brake / two speed manifold is located under the turntable cover at the platform end. Index Schematic Description...

  • Page 66: Oscillate Directional Valve Manifold Components

    Service and Repair Manual September 2016 Manifolds 7-5 Oscillate Directi onal Val ve M anifol d C omponents Directional Valve Manifold Components The directional valve manifold is mounted inside the drive chassis at the non-steer end. Schematic Index No. Description Function Torque Item...

  • Page 67: How To Set Up The Oscillate Directional Valve

    September 2016 Service and Repair Manual Manifolds 7-6 H ow to Set U p the Oscillate Directi onal Valv e Adjust the ball joint until the hole lines up with the retaining fastener hole in the bracket. How to Set Up the Directional Install the ball joint to the axle and tighten the Valve Linkage jam nut.

  • Page 68: Valve Adjustment - Oscillate Relief Valve

    Service and Repair Manual September 2016 Manifolds 7-7 Valve Adjus tment - Oscill ate R elief Valve Adjust the hex screw. Turn it clockwise to increase the pressure or counterclockwise to Valve Adjustments - Oscillate decrease the pressure. Tighten the jamb nut. Relief Valve Tip-over hazard.

  • Page 69: Traction Manifold Components, 2Wd

    September 2016 Service and Repair Manual Manifolds 7-8 Tr acti on Manifold Com ponents, 2WD Traction Manifold Components, 2WD The traction manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Relief valve, 280 psi / Charge pressure circuit...
  • Page 70 Service and Repair Manual September 2016 This page intentionally left blank. S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...

  • Page 71: Traction Manifold Components, 4Wd

    September 2016 Service and Repair Manual Manifolds 7-9 Tr acti on Manifold Com ponents, 4WD Traction Manifold Components, 4WD The traction manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Flow divider/combiner valve Controls flow to non-steer end drive motors...
  • Page 72 Service and Repair Manual September 2016 Manifolds S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...

  • Page 73: Valve Adjustments, Traction Manifold

    September 2016 Service and Repair Manual Manifolds 7-10 Valv e Adj ustm ents, Trac tion M anifol d 7-10 2WD models: Hold the charge pressure relief valve and remove the cap (item GA). Valve Adjustments - Traction 4WD models: Hold the charge pressure relief Manifold valve and loosen the jam nut.

  • Page 74: Drive Oil Diverter Manifold Components (Welder Option)

    Service and Repair Manual September 2016 Manifolds 7-11 Drive Oil Div erter Manifold Com ponents (w elder opti on) 7-11 Diverter Manifold Components (welder option) The oil diverter manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description...

  • Page 75: Hydraulic Generator Manifold Components, 3Kw

    September 2016 Service and Repair Manual Manifolds 7-12 Hy draulic Gener ator Manifold Com ponents, 3kW 7-12 Hydraulic Generator Manifold Components, 3kW The generator manifold is mounted to the hydraulic generator located in the ground controls compartment. Index Schematic Description Function Torque Item...

  • Page 76: Valve Coils

    Service and Repair Manual September 2016 Manifolds 7-13 Valv e C oils 7-13 Valve Coil Resistance Valve Coils Specification Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As How to Test a Coil valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically...
  • Page 77 September 2016 Service and Repair Manual Manifolds How to Test a Coil Diode Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil. Faulty diodes can fail to protect the electrical system, resulting in a tripped circuit breaker or component damage.

  • Page 78: Turntable Rotation Components

    Service and Repair Manual September 2016 Turntable Rotation Components Turntable Rot ation C ompon ents 8-1 T urntabl e R otation Ass embly Attach a suitable lifting device to the turntable rotator assembly. Turntable Rotation Assembly How to Remove the Turntable Rotation Drive Hub Assembly Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose...

  • Page 79: Axle Components

    September 2016 Service and Repair Manual Axle Components Axle Com ponent s 9-1 Oscillating Axle Cylinders Attach a lifting strap from an overhead crane to the barrel end of the oscillating cylinder. Oscillating Axle Cylinders Remove the pin retaining fasteners from the The oscillating axle cylinders extend and retract barrel-end pivot pin.

  • Page 80: Track Components

    Service and Repair Manual September 2016 Track Components Track Compon ents 10- 1 Track Ass embly How to Replace the Track 10-1 Track Assembly Remove the track assembly from the machine. See How to Remove a Track Assembly. Note: The sprocket is comprised of two halves. How to Remove a Track Before removing the track assembly from the Assembly...
  • Page 81 September 2016 Service and Repair Manual Track Components Install the new track onto the undercarriage. Rotate the sprocket half until the split tooth of the sprocket is lower than the other side. Attach a lifting strap from an overhead crane to the center-point of the track, above the 10 Using an overhead crane or other suitable sprocket.
  • Page 82 Service and Repair Manual September 2016 Track Components 14 Using the pry bars, lift the sprocket half into position. Install the 2 sprocket retaining fasteners and torque to specification. Refer to Section 2, Specifications. 15 Attach a lifting strap from an overhead crane to the center-point of the track assembly, above the sprocket.

  • Page 83: Generators

    September 2016 Service and Repair Manual Generators Gen er ators 11- 1 Hy draulic Gener ator 11-1 Hydraulic Generator How to Purge the Hydraulic Line on the MTE Generator Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury.

  • Page 84: Fault Codes

    Service and Repair Manual September 2016 Fault Codes Section 4 Faul t Codes Intr oducti on Before Troubleshooting:  Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use.

  • Page 85: Control System Fault Codes

    September 2016 Service and Repair Manual Control System Fault Codes Control System F ault Cod es How to R etrieve Contr ol Sy stem F ault Codes Control System Determine the error source: The red LED indicates the error source and will flash two separate codes.

  • Page 86: Control System Fault Codes

    Service and Repair Manual September 2016 Control System Fault Codes Control System F ault C odes Error Source Error Type Condition Solution Name Name Primary Up / Value at 5V Function is inoperative.Alarm sounds Cycle power off, then on Down Joystick indicating a fault.
  • Page 87 September 2016 Service and Repair Manual Control System Fault Codes Error Source Error Type Condition Solution Name Name Secondary Up / Fault Valve is operating outside of limits. Cycle power off, then on Down. Directional Alarm sounds indicating a fault. after problem has been Valves corrected.
  • Page 88 Service and Repair Manual September 2016 Control System Fault Codes Error Source Error Type Condition Solution Name Name Platform Level Fault Platform level frozen at neutral Power up controller with Switch problem corrected Primary Fault Platform Ext/Ret frozen at neutral Power up controller with Extend/Retract problem corrected Switch...
  • Page 89 September 2016 Service and Repair Manual Control System Fault Codes Error Source Error Type Condition Solution Name Name Drive Brake Valve 21 Fault Drive frozen at zero and neutral. Cycle power off, then on after problem has been corrected. Alarm sounds indicating a fault. High Drive Motor Fault Motor speed in the low state.

  • Page 90: Fault Code Display - Deutz And Perkins Models

    Service and Repair Manual September 2016 Fault Code Display - Deutz and Perkins Models Fault Cod e D isp lay - D eutz and Per kin s Mod els How to R etrieve Ac tive Engi ne F ault Codes D eutz D 2.9 L4 and Perki ns 404F- 22 Models How to Retrieve Active Engine With an active fault and the engine running: (preferred method)

  • Page 91: Deutz D 2.9 L4 And Perkins 404F-22 Models

    September 2016 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Faul t Code Dis play - Flashi ng and Solid LED's - D eutz D 2.9 L4 and Perki ns 404F- 22 Models Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models 1 Left green LED: Flashing, engine fault detected.

  • Page 92: Soft Key Functions And Icons - Deutz D 2.9 L4 And Perkins 404F-22 Models

    Service and Repair Manual September 2016 Fault Code Display - Deutz and Perkins Models Soft Key F unc tions and Ic ons - Deutz D 2.9 L4 and Perki ns 404F-22 M odels Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models Next menu •...

  • Page 93: Main Menu Structure - Deutz D 2.9 L4 Models

    September 2016 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Model s Main Menu Structure - Deutz D 2.9 L4 Models Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...

  • Page 94: Main Menu Structure - Perkins 404F-22 Models

    Service and Repair Manual September 2016 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Perkins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.

  • Page 95: Deutz D 2.9 L4 Engine Fault Codes

    September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes Deutz D 2.9 L 4 Engin e F au lt Codes SPN FMI Description SPN = Suspect Parameter Number 1231 Actuator error EGR-Valve; Power FMI = Failure Mode Identifier stage over temp due to high KWP = Keyword Protocol current...
  • Page 96 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1180 Physical range check high for KWP = Keyword Protocol battery voltage SPN FMI Description 1181 Physical range check low for...
  • Page 97 September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1007 Sensor error EGR cooler KWP = Keyword Protocol downstream temperature; signal range check high SPN FMI Description 1008...
  • Page 98 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1109 2 Engine shut off demand ignored KWP = Keyword Protocol 1136 0 1398 Physikal range check high for SPN FMI Description...
  • Page 99 September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 2659 2 1527 AGS sensor temperature KWP = Keyword Protocol exhaust gas mass flow; plausibility error SPN FMI Description...
  • Page 100 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523212 Timeout Error of KWP = Keyword Protocol CAN-Receive-Frame ComEngPrt; Engine Protection FMI KWP Description 523216 Timeout Error of 4766...
  • Page 101 September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523612 Internal ECU monitoring KWP = Keyword Protocol detection reported error FMI KWP Description 523612 1170 Internal software error ECU 523605...
  • Page 102 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523788 Timeout Error of KWP = Keyword Protocol CAN-Transmit-Frame TrbCH; Status Wastegate FMI KWP Description 523793 Timeout Error of 523717...
  • Page 103 September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523946 1164 Zero fuel calibration injector 1 (in KWP = Keyword Protocol firing order); minimum value FMI KWP Description exceeded 523922...
  • Page 104 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 524032 1442 EGR actuator; status message KWP = Keyword Protocol EGRCust is missing FMI KWP Description 524033 1443 EGR actuator;...
  • Page 105 September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number KWP Description FMI = Failure Mode Identifier 524114 9 1659 Timeout error of KWP = Keyword Protocol CAN-Transmit-Frame A1DOC KWP Description 524115 9 1660 Timeout error of 524102 9 1674 Timeout error of...

  • Page 106: Perkins 404F-22 Engine Fault Codes

    Service and Repair Manual September 2016 Perkins 404F-22 Engine Fault Codes Per kin s 404F- 22 En gin e F ault Cod es Description SPN = Suspect Parameter Number Engine Speed Sensor #2: Voltage FMI = Failure Mode Identifier Above Normal Description Engine Speed Sensor #2: Voltage Accelerator Pedal Position 2: Voltage...
  • Page 107 September 2016 Service and Repair Manual Perkins 404F-22 Engine Fault Codes SPN = Suspect Parameter Number Description FMI = Failure Mode Identifier 4201 Engine Speed Sensor #1: Voltage Description Below Normal 3251 Particulate Trap Differential Pressure: 4201 Engine Speed Sensor #1: Abnormal Voltage Above Normal Frequency, Pulse \Nidth, or Period 3251...

  • Page 108: Ford Msg-425 Engine Fault Codes

    Service and Repair Manual September 2016 Ford MSG-425 Engine Fault Codes Ford MSG-425 En gin e F ault Cod es How to R etrieve For d M SG-425 Engine F ault C odes How to Retrieve Ford Engine Note: Before the fault codes are displayed, the check engine light will blink a code 1-6-5-4 three Fault Codes times.

  • Page 109: Ford Msg-425 Engine Fault Codes

    September 2016 Service and Repair Manual Ford MSG-425 Engine Fault Codes Ford M SG- 425 Engi ne Fault Codes Code Description Code Description Never crank synced at start TIP Low Voltage FP low voltage TIP High Voltage FP high voltage Injector Loop Open or Low-side short to Ground MAP Low Voltage...
  • Page 110 Service and Repair Manual September 2016 Ford MSG-425 Engine Fault Codes Code Description Code Description Emissions/catalyst damaging misfire 5VE1 low voltage Emissions/catalyst damaging misfire 5VE1 high voltage Emissions/catalyst damaging misfire MIL open Emissions/catalyst damaging misfire 5VE2 low voltage Emissions/catalyst damaging misfire 5VE2 high voltage Emissions/catalyst damaging misfire Relay Coil Open...
  • Page 111 September 2016 Service and Repair Manual Ford MSG-425 Engine Fault Codes Code Description Code Description 1173 Megajector comm lost 1551 AUX DIG1 high 1174 Megajector voltage supply high 1552 AUX DIG1 low 1175 Megajector voltage supply low 1553 AUX DIG2 high 1176 Megajector internal actuator fault detection 1554...
  • Page 112 Service and Repair Manual September 2016 Ford MSG-425 Engine Fault Codes Code Description Code Description 1629 J1939 TSC1 message receipt lost 2130 IVS stuck at-idle, FPP1/2 match 1630 J1939 ETC message receipt lost 2131 IVS stuck off-idle, FPP1/2 match 1631 PWM1-Gauge1 open / ground short 2135 TPS1/2 simultaneous voltages out of range...
  • Page 113 September 2016 Service and Repair Manual Ford MSG-425 Engine Fault Codes Code Description 2309 Primary Loop Open or Low-side Short to Ground 2310 Primary Coil Shorted 2312 Primary Loop Open or Low-side Short to Ground 2313 Primary Coil Shorted 2315 Primary Loop Open or Low-side Short to Ground 2316...

  • Page 114: Schematics

    Service and Repair Manual September 2016 Schematics Section 5 Schem atics Intr oducti on About This Section There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.

  • Page 115: Electrical Symbol Legend

    September 2016 Service and Repair Manual Electrical Symbol Legend Elec trical Symbol Legend Battery Coil, solenoid or relay Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch T-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoid T-circuits connect at Circuits crossing - no...

  • Page 116: Hydraulic Symbols Legend

    Service and Repair Manual September 2016 Hydraulic Symbols Legend Hydraulic Symbols Legend Orifice with size Check valve Shut off valve Brake Pump, bi-directional Motor, 2 speed Pump, fixed displacement Motor, bi-directional variable displacement bi-directional Pump, prime mover (engine Shuttle valve. 2 position, Double acting cylinder Differential sensing valve or motor)

  • Page 117: Electrical Component And Wire Color Legends

    September 2016 Service and Repair Manual Electrical Component and Wire Color Legends Elec trical C omponent and Wire C olor Legends Item Battery Charge Indicator Description Engine oil pressure Battery Engine coolant temp. Engine Start - 12V DC Engine oil temp. Connector Hour meter C1, C3...
  • Page 118 Service and Repair Manual September 2016 Electrical Component and Wire Color Legends Item Description Item Description Horn or Alarm Motor Tilt / Platform overload Oil cooler fan Horn Auxiliary pump Descent / Travel Engine starter Platform overload Fuel pump Joystick Button Boom proportional joystick: secondary Red emergency stop (ground)
  • Page 119 September 2016 Service and Repair Manual Electrical Component and Wire Color Legends Item Description Item Description Toggle Switch Module Auxiliary pump Ignition start module Start engine EDC - drive pump Fuel select (MSG-425 models) ALC-500 joystick controller card Hi/low rpm Load sense module Glow plug (diesel models) Time delay relay - 2 seconds, 10A...
  • Page 120 Service and Repair Manual September 2016 Electrical Component and Wire Color Legends Wire Color Legend Item Description Blue Black Brown Green Orange Purple White Yellow BL/BK Blue/Black BL/RD Blue/Red BL/WH Blue/White BK/RD Black/Red GR/BK Green/Black GR/WH Green/White OR/BK Orange/Black OR/RD Orange/Red OR/WH Orange/White...

  • Page 121: Ford Engine Relay Layout

    September 2016 Service and Repair Manual Ford Engine Relay Layout Ford Engi ne Rel ay Layout Ford MSG-425 EFI 1 Power Relay 2 Fuel Pump Relay 3 Starter Relay 4 Starter - 20A 5 Empty 6 Fuse 1 - 10A 7 Fuse 2 - 5A 8 Fuse 3 - 10A 9 Fuse 4 - 15A...

  • Page 122: Engine Relay Layout - Deutz D 2.9 L4 And Perkins 404F-22

    Service and Repair Manual September 2016 Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22 Engine R elay Lay out - D eutz D 2.9 L4 and Perkins 404F-22 Deutz D 2.9 L4 Fuses Horn, Hydraulic Oil Cooler ECU Power Ignition Engine accessory...

  • Page 123: Electrical Schematics, S-40/45 - Deutz D2.9 And Perkins 404F Models

    September 2016 Service and Repair Manual Electrical Schematics, S-40/45 – Deutz D2.9 an d Per kin s 404F Models Electrical Schematic - Deutz D2.9 L4 Models (ANSI / CSA)

  • Page 124: Electrical Schematic Deutz D2.9 L4 Models (Ansi / Csa)

    Service and Repair Manual September 2016 Electrical Schematic Deutz D2.9 L4 Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 125 September 2016 Service and Repair Manual Electrical Schematic Deutz D2.9 L4 Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 126 Service and Repair Manual September 2016 Electrical Schematic - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 127 September 2016 Service and Repair Manual Engine Harness - Deutz D2.9 L4 Models (ANSI / CSA)

  • Page 128: Engine Harness Deutz D2.9 L4 Models (Ansi / Csa)

    Service and Repair Manual September 2016 Engine H arness - Deutz D2.9 L4 M odels ( ANSI / CSA) Engine Harness Deutz D2.9 L4 Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 129 September 2016 Service and Repair Manual Ground Control Box Deutz D2.9 L4 Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 130 Service and Repair Manual September 2016 Ground Control Box - Deutz D2.9 L4 Models (ANSI / CSA)
  • Page 131 September 2016 Service and Repair Manual Platform Control Box - Deutz D2.9 L4 Models (ANSI / CSA)

  • Page 132: Platform Control Box Deutz D2.9 L4 Models (Ansi / Csa)

    Service and Repair Manual September 2016 Platform C ontrol Box - D eutz D 2.9 L4 Models (AN SI / C SA) Platform Control Box Deutz D2.9 L4 Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.
  • Page 133 September 2016 Service and Repair Manual Platform Control Box Switch Panel Deutz D2.9 L4 Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 134 Service and Repair Manual September 2016 Platform Control Box - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 135 September 2016 Service and Repair Manual Electrical Schematic - Perkins 404F Models (ANSI / CSA)

  • Page 136: Electrical Schematic Perkins 404F Models (Ansi / Csa)

    Service and Repair Manual September 2016 Elec trical Schem atic - Perkins 404F Models (AN SI / C SA) Electrical Schematic Perkins 404F Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 137 September 2016 Service and Repair Manual Electrical Schematic Perkins 404F Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 138 Service and Repair Manual September 2016 Electrical Schematic - Perkins 404F Models (ANSI / CSA)
  • Page 139 September 2016 Service and Repair Manual Engine Harness - Perkins 404F Models (ANSI / CSA)

  • Page 140: Engine Harness Perkins 404F Models (Ansi / Csa)

    Service and Repair Manual September 2016 Engine H arness - Perkins 404F M odels ( ANSI / C SA) Engine Harness Perkins 404F Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 141 September 2016 Service and Repair Manual Ground Control Box Perkins 404F Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 142 Service and Repair Manual September 2016 Ground Control Box - Perkins 404F Models (ANSI / CSA)
  • Page 143 September 2016 Service and Repair Manual Platform Control Box - Perkins 404F Models (ANSI / CSA)

  • Page 144: Platform Control Box Perkins 404F Models (Ansi / Csa)

    Service and Repair Manual September 2016 Platform C ontrol Box - Perki ns 404F Models (AN SI / C SA) Platform Control Box Perkins 404F Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 145 September 2016 Service and Repair Manual Platform Control Box Switch Panel Perkins 404F Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 146 Service and Repair Manual September 2016 Platform Control Box Switch Panel - Perkins 404F Models (ANSI / CSA)

  • Page 147: Electrical Schematics, S-40/45 - Deutz 2011 And Perkins 404D Models

    September 2016 Service and Repair Manual Electrical Schematics, S-40/45 – Deutz 2011 and Per kin s 404D Mo dels Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (ANSI / CSA)

  • Page 148: Electrical Schematic - Deutz 2011 And Perkins 404D Models (Ansi / Csa)

    Service and Repair Manual September 2016 Elec trical Schem atic - D eutz 2011 and Perkins 404D Models (AN SI / C SA) Electrical Schematic Deutz D2011L03i and Perkins 404D Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.
  • Page 149 September 2016 Service and Repair Manual Electrical Schematic Deutz D2011L03i and Perkins 404D Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 150 Service and Repair Manual September 2016 Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (ANSI / CSA)
  • Page 151 September 2016 Service and Repair Manual Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (CE)

  • Page 152: Electrical Schematic - Deutz 2011 And Perkins 404D Models (Ce)

    Service and Repair Manual September 2016 Elec trical Schem atic - D eutz 2011 and Perkins 404D Models (CE) Electrical Schematic Deutz D2011L03i and Perkins 404D Models (CE) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 153 September 2016 Service and Repair Manual Electrical Schematic Deutz D2011L03i and Perkins 404D Models (CE) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 154 Service and Repair Manual September 2016 Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (CE)
  • Page 155 September 2016 Service and Repair Manual Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (AS)

  • Page 156: Electrical Schematic - Deutz 2011 And Perkins 404D Models (As)

    Service and Repair Manual September 2016 Elec trical Schem atic - D eutz 2011 and Perkins 404D Models (AS) Electrical Schematic Deutz D2011L03i and Perkins 404D Models (AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 157 September 2016 Service and Repair Manual Electrical Schematic Deutz D2011L03i and Perkins 404D Models (AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 158 Service and Repair Manual September 2016 Electrical Schematic - Deutz D2011L03i and Perkins 404D Models (AS)
  • Page 159 September 2016 Service and Repair Manual Ground Control Box - Deutz D2011L03i Models (ANSI / CSA_CE_AS)

  • Page 160: Ground Control Box - Deutz 2011 And Perkins 404D Models (Ansi/Csa_Ce_As)

    Service and Repair Manual September 2016 Ground C ontrol Box - D eutz 2011 and Perki ns 404D Models (AN SI/C SA_C E_AS) Ground Control Box Deutz D2011L03i and Perkins 404D Models (ANSI/CSA_CE_AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.
  • Page 161 September 2016 Service and Repair Manual Platform Control Box - Deutz D2011L03i and Perkins 404D Models (ANSI / CSA_CE_AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...

  • Page 162: Platform Control Box - Deutz 2011 And Perkins 404D Models (Ansi/Csa_Ce_As)

    Service and Repair Manual September 2016 Platform C ontrol Box - D eutz 2011 and Perkins 404D Models (AN SI/CSA_C E_AS) Platform Control Box Deutz D2011L03i and Perkins 404D Models (ANSI / CSA_CE_AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.
  • Page 163 September 2016 Service and Repair Manual Platform Control Box Switch Panel Deutz D2011L03i and Perkins 404D Models (ANSI / CSA_CE_AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 164 Service and Repair Manual September 2016 Platform Control Box Switch Panel - Deutz D2011L03i and Perkins 404D Models (ANSI / CSA_CE_AS)

  • Page 165: Electrical Schematics, S-40/45 - Ford Msg-425 Models

    September 2016 Service and Repair Manual Electrical Schematics, S-40/45 – Ford MSG-425 Models Electrical Schematic - Ford MSG-425 Models (ANSI / CSA)

  • Page 166: Electrical Schematic Ford Msg-425 Models (Ansi / Csa)

    Service and Repair Manual September 2016 Elec trical Schem atic - For d MSG-425 Models (AN SI / C SA) Electrical Schematic Ford MSG-425 Models (ANSI / CSA) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 167 September 2016 Service and Repair Manual Electrical Schematic Ford MSG-425 Models (ANSI / CSA) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 168 Service and Repair Manual September 2016 Electrical Schematic - Ford MSG-425 Models (ANSI / CSA)
  • Page 169 September 2016 Service and Repair Manual Electrical Schematic - Ford MSG-425 Models (CE)

  • Page 170: Electrical Schematic Ford Msg-425 Models (Ce)

    Service and Repair Manual September 2016 Elec trical Schem atic - For d MSG-425 Models (CE) Electrical Schematic Ford MSG-425 Models (CE) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 171 September 2016 Service and Repair Manual Electrical Schematic Ford MSG-425 Models (CE) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 172 Service and Repair Manual September 2016 Electrical Schematic - Ford MSG-425 Models (CE)
  • Page 173 September 2016 Service and Repair Manual Electrical Schematic - Ford MSG-425 Models (AS)

  • Page 174: Electrical Schematic Ford Msg-425 Models (As)

    Service and Repair Manual September 2016 Elec trical Schem atic - For d MSG-425 Models (AS) Electrical Schematic Ford MSG-425 Models (AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 175 September 2016 Service and Repair Manual Electrical Schematic Ford MSG-425 Models (AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 176 Service and Repair Manual September 2016 Electrical Schematic - Ford MSG-425 Models (AS)
  • Page 177 September 2016 Service and Repair Manual Ground Control Box - Ford MSG-425 Models (ANSI / CSA_CE_AS)

  • Page 178: Ground Control Box - Ford Msg-425 Models (Ansi/Csa_Ce_As)

    Service and Repair Manual September 2016 Ground C ontrol Box - F ord MSG- 425 M odels (AN SI/C SA_C E_AS) Ground Control Box Ford MSG-425 Models (ANSI / CSA_CE_AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 179 September 2016 Service and Repair Manual Platform Control Box - Ford MSG-425 Models (ANSI / CSA_CE_AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...

  • Page 180: Platform Control Box - Ford Msg-425 (Ansi/Csa_Ce_As)

    Service and Repair Manual September 2016 Platform C ontrol Box - F ord MSG-425 (AN SI/C SA_C E_AS) Platform Control Box Ford MSG-425 Models (ANSI / CSA_CE_AS) S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...
  • Page 181 September 2016 Service and Repair Manual Platform Control Box Switch Panel Ford MSG-425 Models (ANSI / CSA_CE_AS) Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 182 Service and Repair Manual September 2016 Platform Control Box Switch Panel - Ford MSG-425 Models (ANSI / CSA_CE_AS)

  • Page 183: Hydraulic Schematics

    September 2016 Service and Repair Manual Hydr aulic Schematics Hydraulic Schematic, 2WD...

  • Page 184: Hydraulic Schematic, 2Wd Models

    Service and Repair Manual September 2016 Hydraulic Schem atic, 2WD M odels Hydraulic Schematic, 2WD S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No. 1268491...

  • Page 185: Hydraulic Schematic, 4Wd Models

    September 2016 Service and Repair Manual Hydraulic Schem atic, 4WD M odels Hydraulic Schematic, 4WD Part No. 1268491 S-40 • S-45 • S-40 TRAX • S-45 TRAX...
  • Page 186 Service and Repair Manual September 2016 Hydraulic Schematic, 4WD - 2 Wheel Steer Models S-40 • S-45 • S-40 TR AX • S-45 TR AX Part No. 1268491 Servic e and R epair M anual September 2016...

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