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Operator's Manual Serial Number Range -40 XC ® ™ from SX40XCH-101 -45 XC ® ™ from SX45XCH-101 -40 HF ® from SX40XCH-101 -45 HF ® from SX45XCH-101 -40 TRAX ® ™ from SX40XCH-101 with -45 TRAX ® ™ from SX45XCH-101...
First Edition: Third Printing, May 2020 Genie and "S" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. "XC" and "TraX" are trademarks of Terex South Dakota, Inc. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity ™...
www.duma-rent.com First Edition • Third Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Platform level Platform level, jib boom up/down, boom extend/retract,and boom up/down Platform rotate Turntable rotate and platform rotate Jib boom up/down Sequential functions and movement: ...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Introduction Contacting the Manufacturer Bulletin Distribution and Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
www.duma-rent.com First Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Fire hazard Explosion hazard Explosion hazard Do not use ether or No smoking. other high energy No flame. starting aids on Stop engine. machines equipped with glow plugs.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Wheel load Wind speed Maximum capacity Manual force Weight of welder reduces capacity Tie-down point Lifting point Platform tie-down Lifting & tie down Lanyard anchorage instructions instructions points Corrosive acid.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Electrocution hazard Avoid contact Disconnect battery Voltage rating for Pressure rating for air power to platform line to platform Crush hazard Support the platform Read the service Explosion hazard Relieve all pressure or boom during...
www.duma-rent.com First Edition • Third Printing Operator's Manual General Safety General Safety Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
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www.duma-rent.com First Edition • Third Printing Operator's Manual General Safety These decals are model, option or configuration specific. Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
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www.duma-rent.com First Edition • Third Printing Operator's Manual General Safety Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
www.duma-rent.com First Edition • Third Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.
www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Work Area Safety Allow for platform movement, electrical line sway Pictures in this manual may show a boom with or sag, and beware of strong or gusty winds. tires and wheels instead of tracks. All safety information and operating instructions still apply to Keep away from the the S-40 TRAX and the S-45 TRAX, even if the...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety If using accessories, read, understand and obey S-40 XC, S-45 XC, S-40 TRAX, S-45 TRAX: If the the decals, instructions and manuals with the platform load is greater than 300 kg, do not move accessory.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety If the tilt alarm sounds when the platform is raised, Do not operate the machine in strong or gusty use extreme caution. The machine not level winds. Do not increase the surface area of the indicator light will come on and the drive function platform or the load.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Do not alter or disable machine components that Do not place or attach in any way affect safety and stability. fixed or overhanging loads to any part of this Do not replace items critical to machine stability machine.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds Occupants must wear a the maximum uphill, downhill or side slope rating safety belt or harness in of the machine.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Collision Hazards Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive Be aware of limited sight and steer functions. distance and blind spots when driving or operating.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Always operate the machine in a well-ventilated Do not use a damaged or malfunctioning machine. area to avoid carbon monoxide poisoning. Conduct a thorough pre-operation inspection of Do not operate the machine with a hydraulic oil or the machine and test all functions before each air leak.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Battery Safety Contact Alarm Safety Read, understand and obey all warnings and Burn Hazards instructions provided with the contact alarm. Batteries contain acid. Do not exceed the rated platform capacity. The Always wear protective weight of the contact alarm assembly will reduce clothing and eye wear when...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Pipe Cradle Safety Panel Cradle Safety Read, understand, and obey all warnings and Read, understand and obey all warnings and instructions provided with the pipe cradles. instructions provided with the panel cradles. Do not exceed the rated platform capacity.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Work Area Safety Tow Package Safety Lockout After Each Use Read, understand and obey all warnings and Select a safe parking location—firm level instructions provided with the tow package. surface, clear of obstruction and traffic. Retract and lower the boom to the stowed When vehicle is in free-wheel configuration, there position.
www.duma-rent.com First Edition • Third Printing Operator's Manual Legend Legend Pictures in this manual may show a boom with tires and wheels instead of tracks. All safety information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the picture does not show the tracks.
www.duma-rent.com First Edition • Third Printing Operator's Manual Controls Controls The ground control station is to be used as a Pictures in this manual may show a boom with means to raise the platform for storage purposes tires and wheels instead of tracks. All safety and for function tests.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls Ground Control Panel LCD readout screen Screen displays hour meter, voltage, oil Function enable button pressure and coolant temperature. Screen Press and hold the function enable button to also displays fault codes and other service enable the functions on the ground control information.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls 11 Key switch for off/ground/platform selection 16 Platform level down button Turn the key switch to the off position and the Press the platform level down button and the machine will be off. Turn the key switch to the level of the platform will lower.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls Platform Control Panel ™ ™ • S -40/45 HF • S ® ® ® -40/45 XC -40/45 TRAX Part No. 1274725GT...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls ™ • S -40/45 HF • S ™ ® ® ® Part No. 1274725GT -40/45 XC -40/45 TRAX...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls Platform Control Panel Fault indicator light Light on indicates a system fault. Horn button Restricted range of motion indicator light, Press this button and the horn will sound. weight. (if equipped) Release the button and the horn will stop.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls 11 Raise/retract boom indicator light 17 Dual axis proportional control handle for drive and steer functions. Raise/retract the boom until the light is off. Proportional control handle for drive function 12 Lower boom indicator light and thumb rocker for steer function.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Controls 19 Drive enable switch 24 Engine start switch To drive when the drive enable light is Move the engine start switch to either side to flashing, hold the drive enable switch to either start the engine.
www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Inspections Pictures in this manual may show a boom with Pre-operation Inspection tires and wheels instead of tracks. All safety Fundamentals information and operating instructions still apply to the S-40 TRAX and the S-45 TRAX, even if the It is the responsibility of the operator to perform a picture does not show the tracks.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection Primary boom angle sensor Turntable level sensor Be sure that the operator’s, safety, and String pot length sensor responsibilities manuals are complete, legible and in the storage container located in the ...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections At the Ground Controls Test Machine Functions Select a test area that is firm, level and free of Do not push the function hazards. enable button. Attempt to activate each boom and Turn the key switch to ground control.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Auxiliary Power Test Emergency Stop 10 Turn the key switch to ground control and shut 15 Start the engine. the engine off. 16 Push in the platform red Emergency Stop 11 Pull out the red Emergency Stop button to the button to the off position.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Machine Functions Test Drive and Braking 24 Press down the foot switch. 29 Press down the foot switch. 25 Activate each machine function control handle 30 Slowly move the drive control handle in the or toggle switch.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Limited Drive Speed Test the Drive Enable System 39 Press down the foot switch. 35 Press down the foot switch and lower the boom to the stowed position. 40 Raise the boom approximately 10° above horizontal.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Drive Tilt Cutout 50 Return to level ground and raise the boom to approximately 10° above horizontal. 45 Press down the foot switch. 51 S-40 XC, S-45 XC, S-40 TRAX, S-45 TRAX: 46 S-40 XC, S-45 XC, S-40 TRAX, S-45 TRAX: Drive the machine onto a slope where the With the boom fully stowed, drive the machine...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Auxiliary Power 57 Return the machine to level ground and extend the boom approximately 17 cm. 65 Shut the engine off. 58 Drive the machine onto a slope where the roll 66 Pull out the red Emergency Stop button to the angle is greater than 5°...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test the Contact Alarm (if equipped) 76 Operate each machine function. 72 Do not activate the foot switch and press on Result: All machine functions should not the contact alarm cable to release the actuator operate.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Test Aircraft Protection Package (if equipped) Note: Two people may be required to perform this test. 79 Move the yellow bumper at the bottom of the platform 10 cm in any direction. 80 Activate each function control handle or toggle switch.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions, or debris sloped surfaces Do Not Operate Unless: unstable or slippery surfaces ...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections Inspection for Decals with Part No. Decal Description Label – Tip-over, Crush Hazard Symbols 219958 1256425 Label – Danger, Electrocution Hazard Determine whether the decals on your machine 1258949 Ground Control Panel, S-45 XC, have words or symbols.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Inspections ™ ™ • S -40/45 HF • S ® ® ® -40/45 XC -40/45 TRAX Part No. 1274725GT...
www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Operating Instructions Pictures in this manual may show a boom with Fundamentals tires and wheels instead of tracks. All safety The Operating Instructions section provides information and operating instructions still apply to instructions for each aspect of machine operation.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Starting the Engine Emergency Stop Push in the red Emergency Stop button to the off Diesel models position at the ground controls or the platform controls to stop all machine functions and turn the At the ground controls, turn the key switch to engine off.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Platform Overload Indicator Light Operation from Ground Light flashing indicates the platform is overloaded. Turn the key switch to ground control. The engine will stop and no functions will operate. Pull out the red Emergency Stop button to the Remove weight from the platform until the light on position.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions To Position Platform Driving on a slope Press down the foot switch. Determine the uphill, downhill and side slope ratings for the machine and determine the slope Slowly move the appropriate function control grade.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions To determine the slope grade: Drive Enable Measure the slope with a digital inclinometer OR Light flashing indicates that the use the following procedure. boom has moved just past either non-steer wheel and the You will need: drive function has been interrupted.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Engine RPM Select Operating Envelope Indicator Lights Select engine RPM using the symbols on the The operating envelope indicator lights will come control panel. on to notify the operator that a function has been interrupted and/or an action is required by the When the foot switch is not pressed, the engine operator.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Machine Malfunction Indicator Light If the tilt alarm sounds with Light on indicates a system fault. the platform uphill: Lower the boom. Retract the boom. Push in and then pull out the red Emergency Stop button.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions S-40 XC, S-40 TRAX Range of Motion Chart S-40 HF Range of Motion Chart S-45 HF Range of Motion Chart S-45 XC, S-45 TRAX Range of Motion Chart ™ ™ •...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Tilt Sensor Activation Settings S-40 HF, S-45 HF S-40 XC, S-45 XC, S-40 TRAX, S-45 TRAX Model Tilt/Slope Maximum Boom Angle/ (front to back) Platform Load Model Tilt/Slope Maximum Boom Angle/ 272 kg (front to back) Platform Load...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions LCD Screen S-40 XC, S-45 XC, S-40 TRAX, S-45 TRAX The LCD screen at the ground controls displays The range of motion light is on hour meter, voltage, oil pressure and coolant when the platform load exceeds temperature.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Standstill Regeneration When the LCD screen displays the message "Regen Required", the DPF (Diesel Particulate During the DPF standstill generation process, Filter) requires a Standstill Regeneration. all boom functions are disabled. Keep clear of the engine exhaust and muffler.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Start the engine, if not already done. If Press Ok. The LCD screen will display the required, the LCD screen will display the warning "Non-flammable Environment". message "Engine Warming". Press Ok. The LCD screen will display the warning "Machine Lockout".
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions If the Regeneration process has begun Contact Alarm (if equipped) successfully, the regeneration process auto- The contact alarm is designed to alert ground advances and the LCD screen displays the personnel when an operator makes contact with message "Standstill Regen Active".
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Aircraft Protection Package (if equipped) After Each Use If the platform bumpers come into contact with Select a safe parking location—firm level aircraft components, the machine will shut down surface, clear of obstruction and traffic. and no functions will operate.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Pipe Cradle Instructions Observe and Obey: The pipe cradle assembly consists of 2 pipe Pipe cradles must be installed on the inside of cradles positioned at either side of the platform the platform.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Pipe Cradle Operation Panel Cradle Assembly Be sure the pipe cradle assembly and Apply the warning decal to the front of each installation instructions have been followed panel cradle (if needed). properly and that the pipe cradles are secured Install rubber bumper 1 in the panel cradle to the platform railings.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Operating Instructions Installation of Padding Install the 2 pieces of padding on the platform rails. Position the padding to protect the panels from contact with the platform rails. Installation of Strap Open the clamp and install it around a vertical platform rail tube.
www.duma-rent.com First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions Pictures in this manual may show a boom with Be sure the turntable is secured with the tires and wheels instead of tracks. All safety turntable rotation lock before transporting.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Securing the Platform – S-40 XC, S-40 HF, Securing to Truck or Trailer for S-40 TRAX Transit Make sure the platform is in the stowed position. Always use the turntable rotation lock pin each time the machine is transported.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Fully lower the jib. (if equipped) Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.
www.duma-rent.com First Edition • Third Printing Operator's Manual Towing Instructions Towing Instructions After Towing: Using the Tow Package Immediately after towing, chock the wheels, Before Towing: detach the tow bar and reverse the drive hub Position the machine on a level surface. disconnect caps.
www.duma-rent.com First Edition • Third Printing Operator's Manual Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Maintenance Check the Engine Coolant Level – Check the Batteries Liquid Cooled Models Proper battery condition is essential to good machine performance and operational safety. Maintaining the engine coolant at the proper level Improper fluid levels or damaged cables and is essential to engine service life.
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www.duma-rent.com First Edition • Third Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service and maintenance manuals for this machine.
www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Specifications Model S-40 XC Airborne noise emissions Height, working maximum 13.87 m Sound pressure level at ground workstation <89 dBA Sound pressure level at platform <77 dBA Height, platform maximum 12.04 m workstation Horizontal reach, platform maximum 9.47 m...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Model S-45 XC Airborne noise emissions Height, working maximum 15.39 m Sound pressure level at ground <89 dBA workstation Height, platform maximum 13.56 m Sound pressure level at platform <77 dBA Horizontal reach, platform maximum 11.02 m workstation...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Model S-40 TRAX Airborne noise emissions Height, working maximum 13.87 m Sound pressure level at ground <89 dBA workstation Height, platform maximum 12.04 m Sound pressure level at platform <77 dBA Horizontal reach, platform maximum 9.47 m workstation...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Model S-45 TRAX Airborne noise emissions Height, working maximum 15.39 m Sound pressure level at ground <89 dBA workstation Height, platform maximum 13.56 m Sound pressure level at platform <77 dBA Horizontal reach, platform maximum 11.02 m workstation...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Model S-40 HF Maximum slope rating, stowed position, 4WD Height, working maximum 13.87 m Platform uphill 45% (24°) Platform downhill 45% (24°) Height, platform maximum 12.04 m Side slope 25% (14°) Horizontal reach, platform 8.81 m Note: Slope rating is subject to ground conditions with...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Model S-45 HF Maximum slope rating, stowed position, 4WD Height, working maximum 15.39 m Platform uphill 45% (24°) Platform downhill 45% (24°) Height, platform maximum 13.56 m Side slope 25% (14°) Horizontal reach, platform 10.36 m Note: Slope rating is subject to ground conditions with...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications S-40 XC, S-40 TRAX Range of Motion Chart S-40 HF Range of Motion Chart S-45 HF Range of Motion Chart S-45 XC, S-45 TRAX Range of Motion Chart ™ ™ • S -40/45 HF •...
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www.duma-rent.com First Edition • Third Printing Operator's Manual Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...
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