Inspect The Safety Brake System (If Equipped) - Terex Genie 9595-101 Service Manual

June 2018
C-2
Inspect the Safety Brake System
(if equipped)
Genie specifications require that this procedure be
performed every 1000 hours or annually,
whichever comes first.
Detection of damage or a faulty safety brake
system is essential for safe machine operation. An
unsafe working condition exists if the system is
damaged or faulty and does not allow the mast to
sequence properly, free of hesitation and binding.
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting
this procedure without these skills
and tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
Bodily injury hazard. Beware of
sharp edges. Wear protective
gloves when performing this
procedure.
1 Fasten a load handling attachment to the
carriage (use the forks or the boom if
possible).Do not place any weight on the load
handling attachment.
Part No. 115409
Checklist C Procedures
2 Raise the carriage until it is half way up the
front column
3 Grasp the bottom carriage and lift it
approximately 5 inches / 12.7 cm, then
release the carriage.
Result: The carriage should stop within
3 inches / 7.6 cm and the safety brake should
engage.
4 Raise the carriage approximately 6 inches /
15.2 cm to disengage the safety brake.
5 Operate the winch until the front column is half
way up the adjacent column.
Superlift Contractor
Service Manual
Crushing hazard. Do not stand
directly under the carriage or load
handling attachment.
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