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Summary of Contents for BANDELIN SONOREX TECHNIK RM 16.2 U
- Page 1 Operating Instructions SONOREX TECHNIK High-performance ultrasonic baths and rinsing baths Valid for: RM 16.2 /U /H /UH RM 40.2 /U /H /UH RM 75.2 /U /H /UH RM 16.2 U-ST /H-ST /UH-ST RM 40.2 U-ST /H-ST /UH-ST RM 75.2 U-ST /H-ST /UH-ST 23846-001 en/2024-06...
- Page 2 © 2024 1 2 GmbH & Co. KG, Heinrichstr. 3–4, 12207 Berlin, Germany Phone: +49 30 76880-0, Fax: +49 30 7734699, info@bandelin.com Certified to ISO 9001 and ISO 13485 2 / 48 23846-001 en/2024-06...
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Page 3: Table Of Contents
Table of contents About these operating instructions ....................5 Safety ..............................6 Using the unit ............................6 Keep out of reach of children......................6 Risk of electric shock ........................6 Damage to health due to ultrasonic noise ................7 Danger due to high temperatures ....................7 Danger due to ultrasound ......................8 Danger due to the specimens used ....................8 Disposing of sonication fluid ......................8... - Page 4 Sonication fluid ..........................16 Sonication duration ........................17 Filling with sonication fluid ......................17 Switching the sonication on and off ..................19 Switching the heating on and off ..................... 20 Degassing sonication fluid ......................21 Adding sonication items ......................21 Removing sonication items .......................
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Page 5: About These Operating Instructions
• If you pass this device on to someone else, provide these operating instructions with it. • Should these operating instructions leave any questions unanswered, please contact your specialist dealer or BANDELIN. Notes on service can be found in section 6.5 Repairs. -
Page 6: Safety
Safety Safety Using the unit The devices are intended for the sonication of aqueous liquids. The sonication of non- aqueous or flammable liquids is not permitted. The devices work on the basis of low- frequency ultrasound and are versatile. The main application is the gentle intensive cleaning of items of various shapes, types and sizes. -
Page 7: Damage To Health Due To Ultrasonic Noise
Safety any time without difficulty. Damage to health due to ultrasonic noise The ultrasound noise typical of a procedure can be perceived as very unpleasant. If you stay within a radius of 5 m for a long period, you may suffer damage to your health. •... -
Page 8: Danger Due To Ultrasound
Safety Danger due to ultrasound The strong ultrasound in the unit destroys cell structures. If a body part is immersed in the sonication fluid during operation, this can lead to skin damage, but also to internal tissue damage. The fingers' periosteum can become damaged. •... -
Page 9: Erosion Of The Oscillating Tank
Safety Erosion of the oscillating tank The surface of the oscillating tank is subject to erosion. How quickly this erosion takes place depends on how the device is used. The erosion leads to leakage points in the oscillating tray. This allows bath liquid to enter the interior of the device. Moisture on electrical components can cause an electric shock or fire. -
Page 10: Interference With Wireless Communication
Safety 2.11 Interference with wireless communication The device may interfere with other wireless communication devices in close proximity, such • mobile phones; • Wi-Fi devices • Bluetooth devices If a wireless device malfunctions, increase its distance from the device. The device complies with the requirements for Class B devices according to EN 55011. 2.12 Safety stickers on the device •... -
Page 11: Structure And Function
Structure and function Structure and function Structure Device overview 1 Handles 2 Tank 3 Filling level mark 4 Connector socket – overflow 5 Control panel 6 Device feet 74 Connection socket – overflow 8 Connection – ST interface for...-ST devices 9 Mains cable Device overview 1 level sensor for...-ST devices... -
Page 12: Control Panel
Structure and function Control panel Operating elements for all devices with ultrasound (U) and heating (H) Types: RM... UH Operating elements for all devices only with ultrasound (U) Types: RM... U Operating elements for all devices only with heating (H) or devices with interface (ST) and heating (H) Types: RM... -
Page 13: Function
Structure and function Function The device uses cavitation triggered by low-frequency ultrasound. Piezoelectric transducers are located on the underside of the oscillating tank. The ultrasound generates strong pressure fluctuations in the sonication fluid. Cavitation bubbles are formed at the pressure minima. -
Page 14: Preparation For Operation
Preparation for operation Preparation for operation Installation site requirements The installation site of the device must meet the following conditions: • The installation surface must be horizontal, firm and dry. • The load-bearing capacity must be sufficient for the device together with the sonication liquid. -
Page 15: Rinsing The Tank
Preparation for operation Briefly switch on the ultrasound. To do this, turn the turning knob for the ultrasound duration to the right and, after 1 to 2 seconds, back to "0". For...-ST devices, a function test can only be performed when the device is full due to the level sensor. -
Page 16: Operation
The ultrasonic specimen used must be cavitation conducive, biodegradable, easy to dispose of, gentle on materials, and long-lasting. BANDELIN recommends ultrasonic specimens from the TICKOPUR, TICKOMED and STAMMOPUR product series from DR. H. STAMM GmbH, see chapter 10 Appendix. -
Page 17: Sonication Duration
Operation Sonication duration NOTICE Danger of damage to the sonication items Excessive sonication can damage the surface of sonication items. – Choose the shortest possible sonication duration. The optimal sonication duration depends on a number of factors: • Type and concentration of the specimen •... - Page 18 Operation NOTICE Damage to the device Too low a filling level leads to damage to the ultrasonic bath. Filling the oscillating tank 1 fill level mark 2 Overflow gutter 3 Turning knob for adjusting the heating temperature 4 Turning knob for adjusting the ultrasound duration Requirements •...
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Page 19: Switching The Sonication On And Off
Operation Switching the sonication on and off Requirements • The oscillating tank is filled. • The mains plug is plugged into an earthed wall socket. Procedure If present, place the cover on the device. 2. Rotate the turning knob for the ultrasound duration to the desired duration or to the ∞ symbol for continuous operation. »... -
Page 20: Switching The Heating On And Off
Operation Switching the heating on and off WARNING Risk of scalding During heating, steam bubbles can rise explosively under certain conditions (retardation of boiling). - Stir the sonication fluid from time to time during heating or switch on the ultrasound. - The cover used must not completely seal the oscillating tank –... -
Page 21: Degassing Sonication Fluid
Operation Degassing sonication fluid Sonication fluid that has been freshly poured in or that has remained in the oscillating tank for a long time must be degassed before use. Degassing the sonication fluid increases the effect of the ultrasound. • Put on the oscillating tank's cover, if available. •... -
Page 22: Removing Sonication Items
Operation Removing sonication items WARNING Risk of burns The sonication fluid, sonication items, the surface of the device, and accessories can be very hot. – Do not touch the surface of the device or accessories such as the cover. Do not reach into the sonication fluid. -
Page 23: Remote Control
Operation Procedure Switch off the ultrasound. If present, turn off the heating. If you need to move the ultrasonic bath to empty it, disconnect the mains plug. Open the 3-way ball valve. Thoroughly rinse out the oscillating tank. Wipe the ultrasonic bath dry with a soft cloth. If necessary, disinfect the ultrasonic bath with a suitable surface disinfectant. - Page 24 Operation Connection allocation: Contact Designation Function Features 24 V supply voltage 24 V supply Output 24 VDC max. 0.4 A, overload protected Ground earth Heating activation Activates heating until the temperature Input set on the device is reached 24 V approx. 30 Ultrasound activation Activates the ultrasound Input...
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Page 25: 5.11.1 Application Examples
Operation 5.11.1 Application examples Activation via relay of a PLC or robot controller With this connection variant, the internal 24 V supply of the ultrasonic bath is used to activate the ultrasound and the heating. The activity of the heating and the minimum filling level are output with a 24 V voltage. - Page 26 Operation Activation via control voltage from a PLC or robot controller With this connection variant, an external 24 V supply to the control unit is used to activate the ultrasound and the heating. The activity of the heating and the minimum filling level are signalled with relay contacts.
- Page 27 Operation Activation via manual switch and display via signal lamp With this connection variant, the control voltage of the ultrasonic bath is used to activate the ultrasound and the heating. If the minimum filling level is not reached, the heating and the ultrasound are automatically switched off.
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Page 28: 5.11.1.1 Wiring Examples With Standard Controllers
Operation 5.11.1.1 Wiring examples with standard controllers Loxone Miniserver Siemens LOGO 28 / 48 23846-001 en/2024-06... - Page 29 Operation SIMATIC S7-1200 module UNIVERSAL ROBOTS 29 / 48 23846-001 en/2024-06...
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Page 30: Troubleshooting
Operation 5.12 Troubleshooting Error Possible causes Troubleshooting Too little ultrasound • Sonication fluid • Degassing the sonication fluid. See section 5.7 Degassing sonication fluid. effect, loud noises contains gases • There are too many • Reduce the number of sonication items. sonication items in the oscillating tank. -
Page 31: Maintenance
Maintenance Maintenance Servicing The device is maintenance-free. Function tests can be performed for regular checks (see section 6.3 Tests.) Cleaning and care of the device Cleaning the housing • Wipe the housing with a damp cloth. Wipe it dry with a soft cloth. •... -
Page 32: Tests
Maintenance Tests NOTICE Damage to the device - Only carry out the tests listed in the following section on the filled device. If one of the tests does not lead to the desired result, contact the servicing team. See section 6.5 Repairs. -
Page 33: Performing A Foil Test
You can download a documentation template here for documenting the test results: https:/ /bandelin.com/folientest/ You will also find an application video there. The foils can also be archived in a suitable way (scan, photo, etc.). This makes it possible to compare the foils at any time. - Page 34 Rinse the oscillating tank thoroughly to remove loose foil particles. Suitable foil test frames can be ordered from BANDELIN electronic GmbH & Co. KG. The foil test frames are designed for a wide range of tank dimensions. Aluminium foil is also required for the test procedure;...
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Page 35: Repairs
Fill out the form and attach it so as to be clearly visible on the outside of the packaging. Acceptance will be refused without a completed form. Send the unit to the following address: BANDELIN electronic GmbH & Co. KG Heinrichstr. 3–4 12207 Berlin... -
Page 36: Disposal
Disposal Disposal WARNING Health hazard due to contaminated device – Decontaminate the device before disposal if it has come into contact with hazardous substances. – Also decontaminate accessories before disposal. Dispose of the device properly as electrical waste if it can no longer be used. Do not dispose of the device in the household waste. -
Page 37: Information About The Device
Information about the device Information about the device Technical specifications Electrical specifications, general Mains supply 230 V~ (± 10 %) 50/60 Hz Protection class Degree of protection IP 32 Ultrasonic frequency 40 kHz Remote control connection only for...-ST devices Electrical specifications and weights for bath size RM 16.2 Type Ultrasonic peak Heating... - Page 38 Information about the device Electrical specifications and weights for bath size RM 40.2 Type Ultrasonic peak Heating Heating Generator Weight power/ultrasonic power system fuses nominal power fuses [kg] RM 40.2 UH 2000/500 1250 F10A F2A/F4A RM 40.2 H – 1250 F10A –...
- Page 39 Information about the device Electrical specifications and weights for bath size RM 75.2 Type Ultrasonic peak Heating Heating Generator Weight power/ultrasonic power system fuses nominal power fuses [kg] RM 75.2 UH 4000/1000 1950 T12.5A RM 75.2 H – 1950 T12.5A –...
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Page 40: Environmental Conditions
Information about the device Environmental conditions Overvoltage category: Degree of soiling/contamination: Permissible ambient temperature: 5 … 40 °C Permissible relative humidity up to 31 °C: 80% (non-condensing) Permissible relative humidity up to 40 °C: 50% (non-condensing) Altitude < 2000 m above sea level For indoor operation only CE conformity The device meets the CE marking criteria of the European Union:... -
Page 41: Accessories
Accessories Accessories Insert baskets MK ... B made from stainless steel Takes loads of up to 10 kg Insert baskets MK ... S made from stainless steel Takes loads of up to 40 kg For the RM 40.2 and RM 75.2 series Insert baskets MK ... - Page 42 Accessories Additional features Undercarriage UG... To adjust the working height With height-adjustable feet For the RM 40.2 and RM 75.2 series Transport trolley TW... To adjust the working height and to facilitate transport of the device. With lockable castors For the RM 40.2 and RM 75.2 series Oscillation MO...
- Page 43 Accessories Peripheral equipment Filtration FA... By continuously filtering out the cleaned particles, the bath service life is extended, and the cleaning power is retained. Oil separator OX... Contaminants floating on the surface of the bath are passed via the overflow gutter into the oil separator and separated there via gravity.
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Page 44: Appendix
Appendix Appendix Recommended specimens The choice of one of the following concentrates will depend on the cleaning task in question and the degree of soiling contamination. TICKOPUR R 33 Universal cleaner with corrosion protection for the service, industry, technology and laboratory sectors, material protecting, mildly alkaline, pH 9.9 (1%), application 3–5% Removes general soiling, drilling, grinding, polishing and lapping residues, oil- and grease- containing residues, soot, ink, etc. - Page 45 TICKOPUR TR 2 Special cleaner, demulsifying, based on phosphoric acid, material protecting, with corrosion protection, mildly acidic, pH 3.6 (1%), application 0.1–5% Removes mineral residues, flash rust, greases, oils, waxes, pigments, drilling, grinding, polishing and lapping residues, etc. From metal, glass, ceramic, plastic, rubber, etc. Caution with light metal, tin and zinc. TICKOPUR TR 14 Flux remover, surfactant-free, non-foaming, material protecting, phosphate-free, alkaline, pH 10.7 (1%), application 10%...
- Page 46 TICKOPUR TR 13 Intensive cleaner, demulsifying against stubborn residues/contamination, phosphate and silicate-free, alkaline, pH 11.9 (1%), application 0.1–10% Removes gumming, coking residues, soot, oils, greases, waxes, pigments, coloured coating, drilling, grinding, polishing and lapping residues, etc. From steel, stainless steel, glass, ceramic, plastic, rubber. Not intended for light metal, tin, zinc.
- Page 47 47 / 48 23846-001 en/2024-06...
- Page 48 1 2 GmbH & Co. KG Heinrichstrasse 3 – 4 12207 Berlin Germany Phone: +49 30 76880-0 Fax: +49 30 7734699 info@bandelin.com www.bandelin.com...
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