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Summary of Contents for ESAB ES 201i
- Page 1 Rogue ES 201i Instruction manual 0448 336 001 © ESAB AB 2024...
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Page 2: Table Of Contents
Setting panel ......................14 MAINTENANCE ......................15 Routine maintenance ................... 15 Cleaning instruction..................... 15 TROUBLESHOOTING ....................17 ORDERING SPARE PARTS ..................18 DIAGRAM ..........................19 ORDERING NUMBERS ....................20 Rights reserved to alter specifications without notice. 0448 336 001 © ESAB AB 2024... -
Page 3: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 4 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002.
- Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0448 336 001 © ESAB AB 2024 - 5 -...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0448 336 001 ©...
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Page 7: Introduction
2 INTRODUCTION INTRODUCTION Overview Rogue ES 201i is an inverter-based power source intended for MMA (Manual Metal Arc) welding. Equipment Rogue ES 201i includes: • Power Source • Work Clamp Lead set, 3m • Electrode Holder Lead set, 3m 0448 336 001 ©... -
Page 8: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Technical data Power Source Rogue ES 201i Outlet voltage 220 V±15%, 1~ 50/60 Hz Primary current, I 43 A Current setting range, MMA 20-200 A Permissible load at MMA 50% duty cycle 200 A / 28 V 100% duty cycle 160 A / 26.4 V... -
Page 9: Installation
WARNING! Falling equipment can cause serious personal injury and equipment damage. Lift the unit with handle on top of case. 0448 336 001 © ESAB AB 2024 - 9 -... -
Page 10: Mains Supply
4 INSTALLATION Mains supply NOTE! Rogue ES 201i comply with IEC 61000-3-12 provided that the short-circuit power is greater than or equal to S at the interface point between the user's supply and scmin the public system. It is the responsibility of the installer or user of the equipment to... - Page 11 4 INSTALLATION Recommended fuse sizes and minimum cable area for the ES 201i Supply voltage 230 VAC 10 m (32 ft) Maximum recommended extension cord length 4 mm Minimum recommended extension cord size 0448 336 001 © ESAB AB 2024...
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Page 12: Operation
Connect the return cable to the other output on the power source. Secure the return cable’s contact clamp to the workpiece, and make sure that there is a good contact between the workpiece and the output for the return cable on the power source. 0448 336 001 © ESAB AB 2024 - 12 -... -
Page 13: Turning The Power On/Off
Use a low value of arc force to get a calm arc with little spatter and use a high value to get a hot and digging arc. Arc force only applies to MMA welding. 0448 336 001 © ESAB AB 2024 - 13 -... -
Page 14: Setting Panel
5 OPERATION Setting panel Welding current control. Power indication. Arc Force control. Positive output terminal. Overheating indication. Negative output terminal. 0448 336 001 © ESAB AB 2024 - 14 -... -
Page 15: Maintenance
Cleaning instruction To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: 0448 336 001 © ESAB AB 2024 - 15 -... - Page 16 Open the enclosure and use a vacuum cleaner to remove any accumulated dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current. 0448 336 001 © ESAB AB 2024 - 16 -...
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Page 17: Troubleshooting
Refer to power source “Duty cycle” section in "TECHNICAL DATA", Make sure that the air inlets or outlets are not clogged. Clean the inside of the machine using routine maintenance methods. 0448 336 001 © ESAB AB 2024 - 17 -... -
Page 18: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Rogue ES 201i are designed and tested in accordance with the international and European standards EN60974-1 and EN60974-10. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standards. -
Page 19: Diagram
DIAGRAM DIAGRAM 0448 336 001 © ESAB AB 2024 - 19 -... -
Page 20: Ordering Numbers
ORDERING NUMBERS ORDERING NUMBERS Ordering number Denomination Type Notes 4610210201 Power source Rogue ES 201i India Technical documentation is available on the Internet at: www.esab.com 0448 336 001 © ESAB AB 2024 - 20 -... - Page 21 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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