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Summary of Contents for ESAB ES 210i
- Page 1 Renegade ES 210i Instruction manual Valid for: HA203-, OP203YY-XXXXXX 0463 856 001 GB 20241003...
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Page 4: Table Of Contents
MAINTENANCE ....................Routine maintenance ....................Cleaning instruction ........................ TROUBLESHOOTING .......................... ERROR CODES ....................Error code descriptions ....................... ORDERING SPARE PARTS ....................From serial number HA203-xxxx-xxxx ......................... ORDERING NUMBERS ............................. ACCESSORIES 0463 856 001 - 4 - © ESAB AB 2024... -
Page 5: Safety
Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 6 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
- Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 856 001 - 7 -...
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Page 8: Introduction
The Renegade ES 210i is an inverter-based power source intended for MMA (Manual Metal Arc) and TIG (Tungsten Inert Gas) welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: •... -
Page 9: Technical Data
Constant sound pressure when idling <70 db Dimensions l × w × h 460 × 200 × 320 mm (18.1×7.9×12.6 in.) Weight 9.9 kg (21.8 lbs) Insulation class Enclosure class IP 23 Application class 0463 856 001 - 9 - © ESAB AB 2024... - Page 10 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 856 001 - 10 - © ESAB AB 2024...
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Page 11: Eco Design Information
Efficiency and idle power consumption: Name Idle power Efficency when max power consumption Renegade ES 210i <50 W >80% The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974-1:2012. -
Page 12: Installation
Position the power source so that cooling air inlets and outlets are not obstructed. A. Minimum 200 mm (8 in.) B. Minimum 200 mm (8 in.) WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 856 001 - 12 - © ESAB AB 2024... -
Page 13: Lifting Instructions
S scmin 0463 856 001 - 13 - © ESAB AB 2024... - Page 14 4 INSTALLATION 1. Rating plate with supply connection data. Recommended fuse sizes and minimum cable area for the Renegade ES 210i Renegade ES 210i Supply voltage 230 V AC 115 V AC Mains cable area 2.5 mm 2.5 mm Maximal current rating I 26 A 29 A...
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Page 15: Operation
Electric shock! Do not touch the workpiece or the welding head during operation! Connections and control devices 1. Setting panel 4. Power cable 2. Positive welding terminal 5. Mains power supply switch, I/O 3. Negative welding terminal 6. Remote socket 0463 856 001 - 15 - © ESAB AB 2024... -
Page 16: Tig Welding
Whether the power supply is interrupted or the power source is switched off in the normal manner, weld programs are stored so that they are available the next time the unit is started. 0463 856 001 - 16 - © ESAB AB 2024... -
Page 17: Fan Control
Do not turn off the power source during welding (with load). Fan control The ES 210i is fitted with a fan as an additional feature. When cooling fan is not in use, the fan will automatically turns off. This has two advantages: 1. -
Page 18: Functions And Symbols
The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorised ESAB service technician to activate this function. 0463 856 001 - 18 - ©... -
Page 19: Setting Panel
5. Cel 6010 (Choice of electrode type "cellulose" 12. Overheating indicator. for MMA welding) 6. Button to activate and deactivate remote 13. VRD function (reduced open-circuit voltage) control unit indicator. 7. Knob for setting data 0463 856 001 - 19 - © ESAB AB 2024... -
Page 20: 5.11.1 Navigation
Setting range Setting steps Default ES 210i value MMA* ON/OFF Current 1ph: 15-180 A 100 A Arc force 0-99% Hot start 0-99% Remote control ON/OFF unit* * Parameter cannot be changed during welding. 0463 856 001 - 20 - © ESAB AB 2024... -
Page 21: 5.12.1 Hidden Mma Functions
The hot start function temporarily increases the current in the beginning of the weld, thus reducing the risk of lack of fusion in the starting point. Hot start only applies to MMA welding. 0463 856 001 - 21 - © ESAB AB 2024... -
Page 22: Maintenance
To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: • the welding process • the arc time 0463 856 001 - 22 - © ESAB AB 2024... - Page 23 Since the power source contains one "dirty side" (the right side) and one "clean side" (the left side), it is important that you do not remove the left side panel before cleaning the right side of the power source. 0463 856 001 - 23 - © ESAB AB 2024...
- Page 24 The IP shield should be angled approximately 90° into the power source, so that it is positioned between the welding outlet connector and the transformer outlets. 0463 856 001 - 24 - © ESAB AB 2024...
- Page 25 6 MAINTENANCE 8. Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6). 0463 856 001 - 25 - © ESAB AB 2024...
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Page 26: Troubleshooting
Make sure the recommended duty cycle for the weld current has not frequently been exceeded. See section "Duty cycle" in the TECHNICHAL DATA chapter. Make sure the air inlets or outlets are not clogged. Clean inside machine according to routine maintenance. 0463 856 001 - 26 - © ESAB AB 2024... -
Page 27: Error Codes
If several errors have been detected only the code for the last occurring error is displayed. Error code descriptions Error codes that the user can handle are listed below. If any other error code appears, contact an authorised ESAB service technician. Error code Description Temperature fault The temperature of the power source is too high. -
Page 28: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 29: From Serial Number Ha203-Xxxx-Xxxx
APPENDIX APPENDIX From serial number HA203-xxxx-xxxx 0463 856 001 - 29 - © ESAB AB 2024... -
Page 30: Ordering Numbers
APPENDIX ORDERING NUMBERS Ordering number Denomination Type 0447 700 881 Power source Renegade ES 210i 0463 856 * Instruction Manual 0463 881 * Spare parts list 0463 880 * Service manual The three last digits in the document number of the manual show the version of the manual. Therefore they are replaced with * here. -
Page 31: Accessories
Electrode holder Handy, 200 A with 25 mm 3 m, OKC 50 0700 500 084 Remote control, MMA 4 W4014450 Foot pedal with 4.5 m (15 ft) cable, 8 PIN 0445 197 880 Shoulder strap 0460 330 881 Trolley 0463 856 001 - 31 - © ESAB AB 2024... - Page 32 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...
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