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The Handy THLS-4G Instruction Manual

1500w electric horizontal 4-ton log splitter with guard
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INSTRUCTION MANUAL
1500W ELECTRIC
HORIZONTAL
4-TON LOG SPLITTER
WITH GUARD
MODEL NO: THLS-4G -- PRODUCT NO: 1938189001
EN - ORIGINAL INSTRUCTIONS
ASSEMBLY REQUIRED – TWO PERSON LIFT
SAVE THESE INSTRUCTIONS
SPARES & SUPPORT: 01793 333212
FOR YOUR SAFETY
Please read & understand this manual, paying attention to the safety instructions, before use.
Incorrect use of the product could put the operator or machine in danger.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, our policy
of continuous improvement determines the right to make modifications without prior warning.
Images used are for illustration purposes only
22-02-2022 v2

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  • Page 1 INSTRUCTION MANUAL 1500W ELECTRIC HORIZONTAL 4-TON LOG SPLITTER WITH GUARD MODEL NO: THLS-4G -- PRODUCT NO: 1938189001 EN - ORIGINAL INSTRUCTIONS ASSEMBLY REQUIRED – TWO PERSON LIFT SAVE THESE INSTRUCTIONS SPARES & SUPPORT: 01793 333212 FOR YOUR SAFETY Please read & understand this manual, paying attention to the safety instructions, before use.
  • Page 2 Copyright Notice Copyright © Handy Distribution Permission is granted to reproduce this publication for personal & educational use only. Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Handy Distribution.

  • Page 3: Table Of Contents

    Following these instructions can reduce the risk of personal injury. THE HANDY LOG SPLITTER TABLE For safe operation of your log splitter, we recommend the purchase of the THLS-TABLE log splitter table. Visit www.thehandy.co.uk for more detail.

  • Page 4: Specification

    Consistent with our policy of continuous improvement, The Handy reserves the right to change the design and configuration of any of its products without notice or obligation. Therefore, please treat the text and images in this manual for illustrative purposes only.

  • Page 5: Important Information

    IMPORTANT INFORMATION HYDRAULIC OIL This machine is supplied with hydraulic oil from the factory, to allow the machine to be used straight from the carton following assembly. Do check the oil level (instructions available in the manual) prior to the first use and periodically thereafter.

  • Page 6: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS It is important that you read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator is responsible for following the warnings & instructions in this manual and on the product.
  • Page 7 IMPORTANT SAFETY WARNINGS TO REDUCE RISK OF INJURY: Before any use be sure everyone using this product reads and understands all safety instructions and other information contained in this manual. WARNING The warnings, cautions, and instructions outlined in this instruction manual cannot cover all possible conditions or situations that may occur.
  • Page 8 AVOID INJURY FROM UNEXPECTED ACCIDENT Always pay full attention to the movement of the log pusher. Do not attempt to load the log on until the log pusher has stopped. Keep hands out of the way of all moving parts. PROTECT YOUR HANDS Keep your hands away from splits and cracks which open in the log;...

  • Page 9: Set Up & Preparation For Operation

    SET UP & PREPARATION FOR OPERATION Familiarise yourself with the assembly components of this logsplitter. If you believe you are missing any components, please contact us: 1. Log Splitter Frame 6. Log Tray A 11. Rear Guard Plate A 2. Transport Handle 7.

  • Page 10: Assembly

    ASSEMBLY LIFTING HANDLE 1. Mount the lifting handle to the U bracket with two M6×16 bolts. LOG TRAY 1. Mount the guard bottom plate to the rear guiding plate and secure with two M6×12 socket head cap screws and locknuts. Loosen the socket head cap screw and big washer on the wheel bracket, insert the open end of support strut B between the...
  • Page 11 2. Align the two mounting holes of the log tray A to the holes on rear side of the splitter. Insert one socket head cap screw M6×12 and spring washer 6 into the mounting hole on left side and the other socket head cap screw M16×12 and locknut M6 on right side and securely tighten both.
  • Page 12 4. Connect log tray A and log tray B with two M6×12 screws and locknuts. STEEL GUARD Attach the front guard plate, left guard plate and two rear guard plates to the log tray and bottom plate with M6×12 bolts and nuts.

  • Page 13: Know Your Machine

    KNOW YOUR MACHINE Make yourself aware of the compnents and operational levers of the machine, prior to attempting any work.
  • Page 14 BLEED SCREW IMPORTANT Before operating the logsplitter, the Bleed Screw should be loosened a few rotations until air can go in and out of the oil tank smoothly. Air flow through the Bleed Screw hole should be noticeable while the logsplitter is working.

  • Page 15: Operation

    OPERATION WARNING The safety guard supplied with this logsplitter has been done so to protect the user from debris. Using the logsplitter without the guard positioned or closed correctly, could cause serious damage to the user and bystanders. Enclose the log at all times. APPLICATION CONDITIONS This log splitter is a home use model.
  • Page 16 SPLITTING – TWO HAND OPERATION This log splitter is equipped with a “ZHB” control system that must be operated with both hands – the left hand controls the hydraulic control lever, while your right hand controls the push button switch. The logsplitter will freeze if either hand is removed...
  • Page 17 The log pusher will only start to return backwards to the starting position after both hands release the controls. During use the log pusher will move towards the splitting wedge putting pressure on the log. The trigger type lockout device is used to avoid accidental Hydraulic Control Lever activation.
  • Page 18 Break the log in the direction of its growing grain. Do not place log across the log splitter for splitting. It may be dangerous and may seriously damage the machine. Do not attempt to split 2 pieces of logs at the same time.
  • Page 19 SHARPENING THE SPLITTING WEDGE This logsplitter is equipped with a reinforced splitting wedge which is specially treated. After long periods of operation, and when required; sharpen the wedge using a fine-toothed file removing any burrs or flat spots on the edge. RAM ADJUSTMENT The logsplitter is fitted with a Ram Adjustment Knob which reduces any unnecessary movement of the ram, allowing for quicker and more efficient use of the tool.
  • Page 20 CHECKING HYDRAULIC OIL LEVEL Periodically check the oil level to ensure it is between the 2 grooves around the Dipstick. To check the oil. • Stand the machine up at the wheel end. • Using an 8mm Allen Key, unscrew the Dipstick & remove it. •...
  • Page 21 REPLACING HYDRAULIC OIL The log splitter is supplied with a full hydraulic oil tank; however, you should check if hydraulic oil needs to be added in case of leakage during transit, prior to your first operation. You should also replace the hydraulic oil in the logsplitter after every 150 hours of use.

  • Page 22: Maintenance & Storage

    MAINTENANCE & STORAGE CLEANING After each use thoroughly brush down to machine of excess chippings. STORING Before storing, ensure that the machine is clean and dry. Store indoors or in a protected area during severe weather and in the winter months. Keep away from direct sunlight.

  • Page 23: Wiring & Hydraulic System Diagrams

    WIRING & HYDRAULIC SYSTEM DIAGRAMS WIRING DIAGRAM HYDRAULIC DIAGRAM...
  • Page 24 PARTS DIAGRAM – THLS-4G (1938189001)
  • Page 25 PARTS LIST – THLS-4G (1938189001) Item No Handy Part No. Description TH114-38 Lever Mount Nut TH244-1 Cap Nut M10 TH114-36 Lever TH114-37 Lever Knob TH244-2 Lever Guard TH114-35 Customised Nut TH114-28 Copper Gasket 10 TH155-8 Safety Valve Bolt M8 TH155-9 O-ring 5.5x2...
  • Page 26 PARTS LIST – THLS-4G (1938189001) Item No Handy Part No. Description TH114-50 Washer Groupware 16 TH155-42 Valve Sleeve TH155-43 O-ring 10x2 TH155-44 Adjusting Screw M5x8 TH114-40 Steel Ball 6 TH114-29 Pressure Limited Valve Spring TH114-30 Adjusting Screw M8x8 TH244-6 Log Pusher Connection Weldment...
  • Page 27 PARTS LIST – THLS-4G (1938189001) Item No Handy Part No. Description Screw M5x10 TH155-82 TH244-7 TH155-85 Nut M8 TH114-60 Bolt M8x12 TH114-65 Cable & Plug TH244-8 Bolt M8x16 TH114-90 Cable Gland Strain Relief Connector TH244-9 Washer 5 TH114-91 Screw M4x10...

  • Page 28: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY We Handy Distribution Ltd - SN3 5HY (Importer) declare that the product: Designation: Horizontal Electric 4 Ton Log Splitter with Guard Model(s): THLS-4G Product Number: 1938189001 Type/Serial No: As per rating label on machine Motor Wattage: 1500 Complies with the following directives: 2006/42/EC –...
  • Page 29 Period of Warranty The Handy (Petrol & Electric only), Webb (excludes Dynamic, Heritage, Legacy), Sanli Engine a) 2 years from the original date of sale to the first domestic user. b) 90 days from the original date of sale to the professional/commercial user.
  • Page 30 Disclaimer a) This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in terms of the merchantability or the fitness for a particular purpose. b) No person is authorised to make any warranties, representations or promises, expressed or implied, on behalf of GJ Handy &...
  • Page 32 For spares or support of your product, please contact us: Tel: 01793 333212 Email: customerservice@handydistribution.co.uk Opening Hours Weekdays: February to October 8:00am - 5:00pm November to January 8:30am - 5:00pm (CLOSED WEEKENDS & BANK HOLIDAYS) To see our range of garden machinery & equipment visit: www.thehandy.co.uk Making gardening easier &...

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1938189001

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