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I-PEX IARPB Instruction Manual

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HDM-0035
Document No.
IARPB
VERTICAL CONNECTOR
®
Instruction Manual
0
RS1002
July 8, 2024
Y. Imae
H.Kurita
J.Tateishi
Rev.
ECN
Date
Prepared by
Checked by
Approved by
Confidential B
I-PEX Inc.
QKE-DFFDE09-03 REV.8
1 / 17

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Summary of Contents for I-PEX IARPB

  • Page 1 HDM-0035 Document No. IARPB VERTICAL CONNECTOR ® Instruction Manual RS1002 July 8, 2024 Y. Imae H.Kurita J.Tateishi Rev. Date Prepared by Checked by Approved by Confidential B I-PEX Inc. QKE-DFFDE09-03 REV.8 1 / 17...

  • Page 2: Table Of Contents

    Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 CONTENTS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Sheet 3 of 17 1. Purpose ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Sheet 3 of 17 2. Applicable items ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Sheet 4 of 17 3. Crimping procedure ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Sheet 12 of 17 4. Terminal insertion ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・Sheet 13 of 17 5.

  • Page 3: Purpose

    Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 1.Purpose The Manual explains the handling of IARPB VERICAL CONNECTOR. 2. Applicable items The Manual is applicable to the items listed below. WIRE TERMINAL HOUSING NOTE Name Part number Image 2P HOUSING...

  • Page 4: Crimping Procedure

    Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 3. Crimping procedure 3-1. Applicable wires Table1. Applicable wires Wire size Insulation outer diameter 0.3mm φ1.67mm MAX. 3-2. Wire strip length ① Strip the insulation off at the dimension shown in Fig .1.
  • Page 5 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 3-3. Terminal part names Fig 3. Terminal part names 3-4. Crimping requirements (1) Crimp dimension Terminals must satisfy the crimp dimension specified in Table 2. Table 2. Crimp dimension Insulation outer...
  • Page 6 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 (1)-1. Measuring method for crimp height and width of wire barrel is described below. Measure with a micrometer between the top and the bottom of the wire barrel or both sides of the wire barrel. (See Fig. 5.) Fix the terminals firmly so that they do not rattle.
  • Page 7 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 Cut off the insulation barrel Strip the covering Check damage on the conductor Fig.7 How to check damage (by over-crimping insulation barrel) (2) Bottom burrs Burrs produced during crimping process must not extend beyond the bottom surface. (See Fig.8) Burrs Fig 8.
  • Page 8 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 (4) Unaligned wire barrel ends Unaligned wire barrel ends are 0.1mm MAX. （see Fig.10） ※If wire barrel ends are not aligned, resulting in different dimension of excess conductors(Fig. 9 0.40MAX.) or bellmouth between the sides (Fig.
  • Page 9 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 (6) Terminal twist Terminal twist is 3° MAX. from the wire barrel (baseline). (see Fig. 13) Baseline Fig 13. Terminal twist (7) Bend up and Bend down Bend up and Bend down from the wire barrel must satisfy the dimensions shown in Fig.14 and 15.
  • Page 10 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 3-5. Defective criteria Terminals with the following conditions are deemed defective. (1) No rear bellmouth Rear bellmouth is not formed. (See Fig.16) Fig 16. No rear bellmouth (2) Insufficient conductors’ insertion Conductors are insufficiently inserted into the wire barrel.
  • Page 11 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 (5) Incomplete insulation crimping Strip length is too short, and insulation is crimped inside the wire barrel (see Fig. 20). Strip length is too long, and insulation does not fit completely inside the insulation barrel (see Fig.21).

  • Page 12: Terminal Insertion

    Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 4. Terminal insertion ① Ensure that the terminal is crimped correctly and there is no damage, deform or dirt present. ② Hold the wire to insert the terminal as shown in Fig.23.
  • Page 13 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 5. Solderability 5-1. Recommended conditions for soldering Recommended soldering conditions are shown in Table3,4. Table3. Recommended flow soldering conditions Table4. Recommended hand soldering conditions Soldering iron temperature Soldering time Solder Structure 340 ～...

  • Page 14: How To Release The Terminals

    With the housing boss placed at the bottom the terminal puller JIG so that the side as shown in the diagram, Insert the terminal stamped with I-PEX faces upward. removal JIG so that the insertion part is facing upward. Fig26 Housing and Direction of release...
  • Page 15 Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 Terminal removal JIG insertion direction Terminal removal JIG Fig.28 Terminal removal JIG insertion process Terminal removal JIG and housing is in contact Fig. 29 Terminal removal jig and housing are in contact...

  • Page 16: Handling Of Product

    Document No. IARPB VERTICAL CONNECTOR Instruction Manual ® HDM-0035 7. Handling of Product 7-1. Conductivity test ① When conducting conductivity test of the connector, place the probe on the tip (DIP side) of the terminal from the arrow mark directions. (Load: 0.5N MAX.) If load exceeds 0.5N, terminal may be damaged or deformed.

  • Page 17: Storage Of Housings And Terminals

    Do not insert any terminals into housing other than those specified. ⑨ Follow this Manual for using the products. Do not use in any way other than instructed. 10. Inquiries Sales Dept. Yokohama office I-PEX Inc. TEL: +81-45-472-7111 FAX: +81-45-472-7130 Confidential B 17 / 17...

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