1. Manuals
  2. Brands
  3. EVBox Manuals
  4. Automobile Battery Charger
  5. BusinessLine
  6. Installation and commissioning manual

EVBox BusinessLine Installation And Commissioning Manual

3rd generation
Hide thumbs Also See for BusinessLine:
Table of Contents

Advertisement

Quick Links

Download this manual
EVBox
BusinessLine
e
3 rd generation
Installation and commissioning
manual Part A
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BusinessLine and is the answer not in the manual?

Questions and answers

Related Manuals for EVBox BusinessLine

Summary of Contents for EVBox BusinessLine

  • Page 1 EVBox BusinessLine 3 rd generation Installation and commissioning manual Part A...
  • Page 3 EVBox BusinessLine 3rd generation Installation and commissioning manual Part A...

  • Page 5: Table Of Contents

    4.1.8. Optional: Dynamic load balancing 4.2. Install charging station 4.2.1. Install the station 4.2.2. Connect power cables 4.2.3. Optional: Connect hub-satellite network cables 4.2.4. Optional: Connect dynamic load balancing network cables 4.2.5. Install cover 4.3. Commission EVBox BusinessLine 5. Operation instructions...
  • Page 6 5.1. Start and stop a charging session 5.2. LED ring indications 5.3. Troubleshooting 6. Appendix 6.1. Glossary 6.2. Disclaimer...

  • Page 7: Introduction

    Built to be connected and intelligent, BusinessLine makes going electric at your workplace or business easier than ever. This Installation and commissioning manual tells you how to install BusinessLine and make it ready to use. Carefully read the safety information before you start.

  • Page 8: Certification And Compliance

    1. Introduction This symbol indicates that the illustrations corresponding to the indicated chapter are to be found in Manual Part B. 1., a. or i. Procedure that must be followed in the stated order. 1.4. Certification and complianc The charging station has been CE-certified by the manufacturer and bears the CE logo.

  • Page 9: Safety

    2. Safety 2. Safety 2.1. Safety precautions DANGER: Not following the installation and user instructions given in this manual will result in the risk of electric shock, which will cause severe injury or death. • Read this manual before installing or using the charging station. DANGER: Installation, servicing, repair and relocation of this charging station by a non-qualified person will result in the risk of electric shock, which will cause severe injury or death.
  • Page 10 2. Safety DANGER: Extensive exposure of the charging station to water or handling the charging station with wet hands will result in the risk of electric shock, which will cause severe injury or death. • Do not direct powerful jets of water toward or onto the charging station. •...

  • Page 11: Moving And Storage Precautions

    • Take the necessary precautions against ESD before touching electronic components. 2.2. Moving and storage precautions Obey the following guidelines when moving and storing BusinessLine: • Disconnect input power before removing the charging station for storage or relocation. •...

  • Page 12: Product Features

    Charging cable socket Connect the connector of a type 2 charging cable to the socket. LED ring The LED ring indicates the status of the charging station. Configuration BusinessLine charging stations come in the following configurations: • Single socket, communications hub.

  • Page 13: Technical Specifications

    3. Product features • Single socket, satellite. • Double socket, one communications hub and one satellite. • Double socket, two satellites. One hub station can be connected to a maximum of 19 satellite stations. Cluster load balancing can be established over all stations in the hub-satellite installation. This optimizes power usage and lets more vehicles charge simultaneously should power limitations exist.
  • Page 14 3. Product features Feature Description Physical features Protection IP54, IK10. External cover Polycarbonate. Maximum installation 2000 m above sea level. altitude 600 x 255 x 410 mm (double socket). Dimensions (mm) 600 x 255 x 205 mm (single socket). 14 kg (double socket). Weight (kg) 8 kg (single socket).

  • Page 15: Controller Connections

    3. Product features 3.3. Controller connections kWh meter connections Description B (ABB B23 and EV3 kWh meters) /D (SAIA S-bus kWh meter) A (ABB B23 and EV3 kWh meters) D (SAIA S-bus kWh meter) Other connections...

  • Page 16: Delivered Components

    3. Product features Description Description Description TypeB 6 mA RCD input 12 VDC Blue LED ring DC RCD input RS485 A (D) 12 VDC Temperature sensor RS485 B (/D) 0 VDC Ground Lock motor, red wire Detection for ZE Ready Control pilot Lock motor, blue wire 230 V, welded contact...

  • Page 17: Optional Components

    Part number EVBox Combipole (in the ground). 290150 EVBox Combipole (floor mount). 290305 EVBox Combipole (wall mounted, for a double socket station only). 290600 EVBox Adapter Kit to install a single socket station on a ground or floor-mount 290165 Combipole.
  • Page 18 3. Product features Component Part number EVBox Wall spacer to install a single socket station directly on a wall. 290190...

  • Page 19: Installation Instructions

    ¼ inch drive. 11. Wire cutter. Tools - optional EVBox test box with fixed cable, EVBox part number 462322. 4.1.2. Plan for installation The following recommendations are a guide to help you plan the installation of the charging station.

  • Page 20: Choose Mounting

    EVBox BusinessLine charging stations can be mounted in the following ways: Pole mounting in the ground or on the floo BusinessLine charging stations, both single and double socket versions, can be mounted on an EVBox Combipole set into the ground, or on a EVBox Combipole fixed to the floor (see...
  • Page 21 Mount the Combipole onto a vertical surface so the bottom of the charging station is between 70 cm and 110 cm above ground level. Wall mounting A single charging station can be mounted on an EVBox Wall Spacer fixed directly to a wall (see Optional components on page 13).

  • Page 22: Power Supply Requirements

    4. Installation instructions • The wall must be able to hold a load of at least 70 kg. • Install the wall spacer at a height of between 900 and 1200 mm above ground level. 4.1.4. Power supply requirements DANGER: Connecting the charging station to the power supply other than as specified in this section can result in incompatibility of the installation as well as the risk of electric shock, and thus cause damage to the charging station, and injury or death.
  • Page 23 4. Installation instructions 16 A installation: use a 20 A MCB, C-characteristic. 32 A installation: use a 40 A MCB, C-characteristic. Note: (Miniature • The installation, including the MCB, must be in accordance with IEC Circuit 60364 and any applicable local regulations. Breaker) in •...

  • Page 24: Route Power Supply Cables

    4. Installation instructions Option 2: 230 V 1-phase with neutral For 1-phase use of a Wye-connected secondary, only a single phase (L1 or L2 or L3) and neutral on the grid must be connected to the L1 and N on the charging station. This phase voltage must measure 230 V between line and neutral.

  • Page 25: Optional: Phase Rotation

    4. Installation instructions Management Platform (CMP). A hub-satellite installation has the following advantages: • All stations in the hub-satellite installation are managed by one hub station. • Cluster load balancing across all stations in the installation allows the available power from a single power source to be shared across all stations, depending on the charge demand of each EV that is charging.

  • Page 26: Install Charging Station

    When the installation area is prepared and the charging station mounting systems are installed, you can then install and connect the charging station. Compatibility The EVBox BusinessLine (3rd generation) is not compatible with other generations of the BusinessLine charging station. Each hub-satellite installation must consist of the same generation of BusinessLine charging stations.

  • Page 27: Connect Power Cables

    • The Wall Spacer is used to mount the station on a wall. Install the EVBox Adapter Kit on the Combipole, or install the Wall Spacer on the wall (see Optional components on page 13). Adjust three bolts and washers on the Adapter Kit or Wall Spacer to the correct distance to engage with the backplate of the station.

  • Page 28: Optional: Connect Hub-Satellite Network Cables

    4. Installation instructions Power per connector Input type Power cable connection 7.4 kW 2x 1-phase 230 V, 32 A Terminal block 22 kW 2x 3-phase 400 V, 32 A Terminal block 1. Optional: If more access to connect the power wires is required, remove one PH2 screw and move the controller and bracket to gain access to the terminal blocks.

  • Page 29: Optional: Connect Dynamic Load Balancing Network Cables

    4. Installation instructions from a single power cabinet. If clusters of stations are powered from different power cabinets then each cluster must be a separate hub-satellite installation. • A star-shaped or T-shaped network will not work because reflections can occur in the network cable.

  • Page 30: Commission Evbox Businessline

    1. Activate the station online on the CMP website or by using the CMP-specific app. Contact the Charging Point Operator (CPO) for details about the charging station activation procedure. For stations connected to the EVBox CMP, the following data is required: •...
  • Page 31 4. Installation instructions 3. Operate the charging station using an electric vehicle (EV) or the EVBox test box with fixed cable to confirm correct operation. For a hub-satellite installation, operate each connector in the installation to confirm correct operation. The charging station is connected to a CMP and is ready to use.

  • Page 32: Operation Instructions

    5. Operation instructions 5. Operation instructions 5.1. Start and stop a charging session 1. Start charging • Fully unwind the charging cable, then plug the charging cable into your vehicle and the charging station. • If you use a charge card or key fob, hold it in front of the reader on the charging station to start charging.* 2.

  • Page 33: Troubleshooting

    This is a general troubleshooting guide listing the most common issues. Troubleshooting must only be done by a qualified electrician unless otherwise stated. If you are not able to solve an issue, visit www.evbox.com/support for further help from our service pages and support team.
  • Page 34 5. Operation instructions Problem Possible cause Solution • Check that the residual- current device and circuit breaker on the main power supply panel are on. • Switch off the main power supply, wait 20 seconds, then No power to the The charging station does not react.
  • Page 35 5. Operation instructions Problem Possible cause Solution The ground Measure the ground resistance resistance is too and compare it to the resistance high for the vehicle required by the supplier of the type. vehicle. • Check that the charge card is The charge card is authorized for use.
  • Page 36 5. Operation instructions Problem Possible cause Solution The charging station Check that the charging cable is waiting for plug is inserted into the vehicle vehicle. correctly. (Check by user.) The vehicle is on a Change the setting of the timer in timer.
  • Page 37 5. Operation instructions Problem Possible cause Solution The vehicle not Push the plug fully into the connected. vehicle. (Check by user.) Remove the station cover, then The socket lock is check if the station internal wiring blocked. harness blocks the socket lock mechanism.

  • Page 38: Appendix

    6.2. Disclaimer The present document is drawn up by way of information only and does not constitute an offer binding upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein.
  • Page 40 EVBIM_032022. Version 1.0. © EVBox Manufacturing B.V.

Table of Contents