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EVBox Troniq Modular Installation And User Manual

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Installation and user manual
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Summary of Contents for EVBox Troniq Modular

  • Page 1 EVBox T T r r oniq oniq Modular Modular Installation and user manual...
  • Page 3 EVBox T T r r oniq oniq Modular Modular Installation and user manual...

  • Page 5: Table Of Contents

    1. Revision 2. Introduction 2.1. Important information 2.2. Scope of the document 2.3. Product classification 2.4. EVBox Troniq Modular - Product presentation 3. Safety instructions 3.1. Save these instructions 3.2. WARNING: Risk of electric shock 3.3. Warning: Accumulation of gasses 3.4.
  • Page 6 10. Use the EVBox Troniq Modular 10.1. Charger and LED status 10.2. Step of a charging session 10.3. Start charging with EVBox Troniq Modular 10.4. State of the EVBox Troniq Modular 10.5. Stop charging with EVBox Troniq Modular 11. Decommissioning 12.

  • Page 7: Revision

    1. Revision 1. Revision Beta version: This version of the Troniq Modular Installation Manual is still in the process of being reviewed and validated. It will be finalized based on the feedback we receive after the first Troniq Modular installations at pilot sites.

  • Page 8: Introduction

    The present document is drawn up by way of information only and does not constitute an offer binding upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein.

  • Page 9: Evbox Troniq Modular - Product Presentation

    2. Introduction 2.4. EVBox Troniq Modular - Product presentation Modular and scalable architecture with a power output ranging from 90 kW to 240 kW. Make the most of your space by charging up to three vehicles simultaneously using CCS2 (dry or cooled), CHAdeMO, or AC Type 2 (AC Type 2 Socket not available at launch).

  • Page 10: Safety Instructions

    3. Safety instructions 3. Safety instructions Read and obey the following safety precautions before you install, service, or use your EVBox Troniq Modular charging station. The installer must ensure that the charging station is installed in accordance with the relevant country-specific standards, and local regulations.
  • Page 11 3. Safety instructions • Only use the charging station under the specified operating conditions. • Do not use explosives or flammable substances near the charging station. • If you are unsure about how to use a charging station, ask for help. •...

  • Page 12: Transport And Storage

    Packaging handling Handle the packaging with a forklift or with a crane with slings. 4.2.1. Handling with forklift Troniq Modular can be handled by a forklift. 4.2.2. Handling with crane Troniq Modular can be handled by a crane. Before inserting the lifting rings, it is necessary to remove the roof.
  • Page 13 4. Transport and storage Tool: 7 mm wrench. 3. Remove the roof: 4. Remove the antenna...
  • Page 14 4. Transport and storage 5. Remove the 2 M4 nuts that maintain the front plate. Tool: 7 mm wrench. 6. Remove the 2 M4 nuts that maintain the back plate. Tool: 7 mm wrench. 7. Remove the front plate, the back plate, the left ventilation grid and the right ventilation grid together:...

  • Page 15: Long Term Power Off

    4. Transport and storage 8. Screw the 4 lifting rings: 4.3. Long term power off • Charging station should not be left/placed in power off status for more than one week. • For installed charger, in case of long term power off, preventive maintenance must be done prior to switching on the charging station.

  • Page 16: Delivered Components

    4. Transport and storage Grey indicator Red indicator Package should not be accepted even if no Package can be accepted if no damage visible. damage is visible. Visual inspection Check if: • The exterior packaging has been damaged. • Exterior panels of the charger are damaged (shock, scratch, ...). •...

  • Page 17: Product Features

    5. Product features 5. Product features 5.1. Product parts presentation Table 2. External view Illustration Description 15" touchscreen. Charging cable (CCS2, CHAdeMO, depending on the configuration). T2 outlet (depending on the configuration). LED indicators. Auto-retractable system. Payment terminal (depending on the configuration).
  • Page 18 5. Product features Nameplate Description Product number. Input power characteristics. Output power characteristics. Manufacturing location. Conformities.

  • Page 19: Technical Data

    6. Technical data 6. Technical data Electrical properties Table 4. AC input Technical Characteristic data Voltage 400 Vac +/- 10% range Number of 3P + PE phases 3P + N + PE (with AC Socket option). Frequency 50 Hz Nominal M120 M150 M180...
  • Page 20 6. Technical data General specifications Table 6. Charging modes Technical data Characteristic CCS2 up to 500 A / 920 Vdc and CHAdeMO up Mode 4 (DC charging) to 125 A / 500 Vdc Table 7. Connector type Technical data Characteristic CCS2 500A dry, CHAdeMO (JEVS G105) Type 2 Mode 4 socket (22 kW)
  • Page 21 6. Technical data Technical data Characteristic Weight <700 kg Body: Traffic white (RAL 9016) Colors Other: Black grey (RAL7021), Jet Black (RAL9005) Pollution degree EMC classification Environment B according to 61000 series Mechanical resistance Medium (according to 61439-7) Table 10. Connectivity Technical data Characteristic Contactless reader RFID/NFC (ISO 14443, ISO...

  • Page 22: Prepare For Installation

    On locations with harsh weather conditions (high temperatures, snow,...), it is recommended to provide additional protection such as canopy or roof protection. 7.4. Parking space placement To have the maximum cable length, it is recommended to place the Troniq Modular as described in Parking placement on page...

  • Page 23: Cooling

    7. Prepare for installation Note: For person with reduced mobility access. Is is recommended to install the Troniq Modular on plain ground. 7.5. Cooling The air inlet is at the back door of the charger and the air outlet is on the roof of the charger.

  • Page 24: Foundations

    7. Prepare for installation 7.7. Foundations Observe the following rules regarding the foundations: • Foundations must be carried out in accordance with local regulations. • Concrete characteristics must be calculated regarding the technical data of the charging station. • The concrete should be frost-proof. •...
  • Page 25 7. Prepare for installation : Fixation holes x 4. Diameter 16 mm. : 4 cable glands (3P + PE) for power supply. : Cable gland for PE, heater and Ethernet.

  • Page 26: Route Power Supply Cables

    The charger needs 2 PE connections. 7.12.2. Phase rotation In case of several EVBox Troniq Modular stations, with T2 plugs, at the site location. To avoid overloading the first phase, it is recommended to rotate the phase as stations illustrated below.

  • Page 27: Grounding Instructions

    7. Prepare for installation 7.12.3. Grounding instructions To achieve EMC compliance, the chassis must be bonded to earth locally to the charger. 7.12.4. Short circuits protections • Combo and CHAdeMO outlet protected by fuse. • Each converter protected by 63A circuit breaker. •...

  • Page 28: Install The Troniq Modular

    Do not use a crane type hoist that cannot support the weight of the charger. • The center of gravity of the charger is high, be careful when handling. 8.2. Open the Troniq Modular door Locate the handle Open the door:...

  • Page 29: Remove The Bottom Plate

    8. Install the Troniq Modular 2. Use the key to open the lock. 3. Pull the handle. 4. Turn the handle clockwise. 5. Open the door. 8.3. Remove the bottom plate 1. Open the front door. 2. Locate the bottom plate: 3.
  • Page 30 8. Install the Troniq Modular 2. Maneuver the Troniq Modular to its location. 3. Place the charging station on the four threaded rods Note: Check that the charging station is level. 4. Affix four nuts and washers to the exposed threaded rods and tighten until secure.

  • Page 31: Install The Bottom Plate

    8. Install the Troniq Modular 8.5. Install the bottom plate Top part of the cable gland. Seal. Bottom plate. Cable gland. Cable. 1. Take the bottom plate removed in chapter Remove the bottom plate on page Open the top part of the cable glands...

  • Page 32: Install The Plinths

    Tighten the top part of the cable gland 8.6. Install the plinths 1. Place the side plinths at the bottom of the Troniq Modular. 2. Place the front and back plinths. 3. Screw the 2 x 2 cruciform screws to maintain the front and back plinths.

  • Page 33: Electrical Connections

    8. Install the Troniq Modular 8.7. Electrical connections Power connection Terminal: L1, L2, L3 Terminal type: Schneider electric Compact INV 400 Table 12. Power connection Terminal Terminal Tightening Conductor Terminal Size maximum diameter torque width Extra Up to 300 Tubular 10 mm (0.4...

  • Page 34: Commissioning

    9. Commissioning 9. Commissioning 9.1. Danger: risk of electric shock DANGER: Risk of electric shock. • Even if Q1 is OFF, power supply is still present on the charger before servicing. Switch off power at the main breaker. Note: The unit needs to be properly assembled in accordance with the assembly instructions. To start the charging station, follow the commissioning report.

  • Page 35: Use The Evbox Troniq Modular

    Wait until the vehicle has charged. Troniq Modular is unavailable • Contact your local support LED are red 10.2. Step of a charging session 10.3. Start charging with EVBox Troniq Modular Step Topic Description Illustration The welcome screen offers the choice to...
  • Page 36 10. Use the EVBox Troniq Modular Step Topic Description Illustration If the EVBox Troniq Modular is set up with Selection of connector two different type connector types, select the appropriate connector. If the EVBox Troniq Modular has a contactless payment terminal, select your payment method.
  • Page 37 10. Use the EVBox Troniq Modular Step Topic Description Illustration If you have chosen RFID TAG as the payment authentication method, or if it is the RFID TAG process default choice on your station, swipe your card against the screen as shown on the HMI screen, then wait for validation.

  • Page 38: State Of The Evbox Troniq Modular

    Description Illustration The charge session will carry on until you stop charging, or the charge is completed. 10.4. State of the EVBox Troniq Modular Topic Description Illustration In the event that the EVBox Troniq Modular is out of order, the following screen will be...

  • Page 39: Stop Charging With Evbox Troniq Modular

    10. Use the EVBox Troniq Modular 10.5. Stop charging with EVBox Troniq Modular Step Topic Description Illustration Click on the "STOP CHARGE" button to Stop the charge stop the charging session. If you have been authenticated for the first time using a NFC...

  • Page 40: Decommissioning

    11. Decommissioning 11. Decommissioning...

  • Page 41: Appendix

    12. Appendix 12. Appendix 12.1. Circuit diagram 12.2. Hydraulic diagram 12.3. Clamping kit description 12.4. Troniq Modular - Dimensions 12.5. Disabled access...

  • Page 42: Parking Placement

    12. Appendix 12.6. Parking placement...
  • Page 43 12. Appendix...
  • Page 44 12. Appendix...
  • Page 46 D002186AA0.1.0B1 © EVBox Bordeaux...

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