EVBox BusinessLine Installation And Commissioning Manual
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EVBox BusinessLine Installation And Commissioning Manual

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EVBox
BusinessLine
Installation and commissioning
manual Part A
1

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  • Page 1 EVBox BusinessLine Installation and commissioning manual Part A...
  • Page 3 EVBox BusinessLine Installation and commissioning manual Part A...

  • Page 5: Table Of Contents

    Contents 1. Introduction 1.1. Scope of the document 1.2. Compatibility 1.3. Symbols used in this manual 1.4. Certification and compliance 1.5. Product classification 2. Safety 2.1. Safety precautions 2.2. Moving and storage precautions 3. Product features 3.1. Description 3.2. Technical specifications 3.3.
  • Page 6 4.3. Commissioning 4.3.1. Configuration details 4.3.2. Register BusinessLine with CMP 4.3.3. Download EVBox Connect app 4.3.4. Commission EVBox BusinessLine 5. Operation instructions 5.1. Start and stop a charging session 5.2. LED indicator ring 5.3. Troubleshooting 6. Appendix 6.1. Glossary 6.2. Disclaimer...

  • Page 7: Introduction

    Built to be connected and intelligent, BusinessLine makes going electric at your workplace or business easier than ever. This Installation and Commissioning manual tells you how to install BusinessLine and make it ready to use. Carefully read the safety information before you start.

  • Page 8: Certification And Compliance

    1. Introduction Symbol Explanation Note: Notes contain helpful suggestions or references to information not contained in this manual. This symbol indicates that the illustrations corresponding to the indicated chapter are to be found in Manual Part B. 1., a. or i. Action to be followed in the stated order.
  • Page 9 1. Introduction Access Equipment for locations with unrestricted access. Mounting method Stationary equipment, wall-mounted or pole-mounted. Protection against electric shock Class 1 equipment. Charging modes Mode 3.

  • Page 10: Safety

    2. Safety 2. Safety 2.1. Safety precautions DANGER: Not following the installation and user instructions given in this manual will result in the risk of electric shock, which will cause severe injury or death. • Read this manual before installing or using the charging station. DANGER: Installation, servicing, repair and relocation of this charging station by a non-qualified person will result in the risk of electric shock, which will cause severe injury or death.
  • Page 11 2. Safety DANGER: Extensive exposure of the charging station to water or handling the charging station with wet hands will result in the risk of electric shock, which will cause severe injury or death. • Do not direct powerful jets of water toward or onto the charging station. •...

  • Page 12: Moving And Storage Precautions

    • Take the necessary precautions against ESD before touching electronic components. 2.2. Moving and storage precautions Obey the following guidelines when moving and storing BusinessLine: • Disconnect input power before removing the charging station for storage or relocation. •...

  • Page 13: Product Features

    Charge card reader This is the area where you scan your charge card or key fob. Depending on configuration settings, BusinessLine reads the data from your card to start or stop a charging session. Socket Connect the plug of a mode 3 charging cable to the socket.

  • Page 14: Technical Specifications

    • Double socket, two satellites. One BusinessLine Hub station can be connected to a maximum of 19 BusinessLine Satellite stations. A smart grid can be established over all stations in the Hub-Satellite installation. This optimizes power usage and lets more vehicles charge simultaneously should power limitations exist.
  • Page 15 Hub station: • 4G LTE-FDD CAT1 (B1/3/7/8/20) / 3G WCDMA (Band 1/8) / GSM (900/1800 Mhz) Dual band. • Wi-Fi 2.4/5 GHz. • Bluetooth 4.0 for configuration with the EVBox Communication Connect app. • GPS. • RFID reader. Satellite station: •...

  • Page 16: Controller Connections

    3. Product features Feature Description Double socket: Combipole in or on the ground, or on a wall Combipole. Mounting Single socket: Combipole in or on the ground, or on a Wall Spacer. Choose mounting on page Standard colors RAL 7016 (dark gray), RAL 9016 (white), RAL 5017 (blue). 3.3.

  • Page 17: Delivered Components

    9 - 3 pin, black Lock motor 3.4. Delivered components Item Description EVBox BusinessLine unit (single socket Hub or single socket Charging station Satellite, or double socket Hub with Satellite, or double socket 2x Satellites). 1x EVBox BusinessLine cover (for a single socket).

  • Page 18: Optional Components

    290305 EVBox Combipole (wall mounted, for a double socket station only). 290600 EVBox Adapter Kit to install a single socket station on a ground or floor-mount 290165 Combipole. EVBox Wall spacer to install a single socket station directly on a wall.

  • Page 19: Installation Instructions

    4. Installation instructions 4. Installation instructions 4.1. Prepare for installation 4.1.1. Tools and material required Screwdriver, flat blade, 4 mm. Wrench, 8 mm. Screwdriver, flat blade, 8 mm. Wire stripper (power cable). Philips screwdriver, PH2. Wire stripper (network cable). Hex keys, 4 mm, 5 mm and 6 mm. Silicone grease.

  • Page 20: Choose Mounting

    Tools and material required on page 4.1.3. Choose mounting EVBox BusinessLine charging stations can be mounted in the following ways: Pole mounting in the ground or on the floor BusinessLine charging stations, both single and double socket versions, can be mounted on an EVBox...
  • Page 21 Mount the Combipole onto a vertical surface so the bottom of the charging station is between 70 cm and 110 cm above ground level. Wall mounting A single charging station can be mounted on an EVBox Wall Spacer fixed directly to a wall (see Optional components on page 14).

  • Page 22: Power Supply Requirements

    4. Installation instructions • The wall must be able to hold a load of at least 70 kg. • Install the wall mount at a height of between 900 and 1200 mm above ground level. 4.1.4. Power supply requirements DANGER: Connecting the charging station to the power supply other than as specified in this section can result in incompatibility of the installation as well as the risk of electric shock, and thus cause damage to the charging station, and injury or death.
  • Page 23 • Consider the availability of additional sources of power (for example solar) together with a dynamic load balancing system (optional). 40 A, 30 mA AC type A. BusinessLine has a 6 mA DC leakage detection internally. (Residual Note: Current •...

  • Page 24: Route Power Supply Cables

    CAUTION: Only a BusinessLine with a 1P+N RCBO or a BusinessLine without an RCBO must be connected to a single phase grid. A BusinessLine with a 3P+N RCBO must not be connected to a single phase grid. Option 3: 230 V 1-phase without neutral...

  • Page 25: Hub-Satellite Installations

    For charging stations that connect to a 3 phase supply in a Hub-Satellite installation, to avoid overloading the first phase with one-phase electric vehicles we recommend rotating the phases as shown below. Note: If phase rotation is used you must configure the correct phase rotation settings with the EVBox Connect App.

  • Page 26: Power Configuration For Smart Grid

    4.1.10. Implementation of VDE-AR-N 4100: 2019-04 (only for Germany) All EVBox charging stations can be controlled directly by a distribution network operator (DNO). Charging stations with a total rated power of more than 12 kVA must be controlled in accordance with Technical Connection Rules VDE-AR-N 4100: 2019-04.

  • Page 27: Install Charging Station

    When the installation area is prepared and the charging station mounting systems are installed you can then install and connect the charging stations. Compatibility The EVBox BusinessLine (4th generation) is not compatible with earlier generations of the BusinessLine charging station. Each Hub-Satellite installation must consist of the same generation of charging stations.
  • Page 28 • The Wall Spacer is used to mount the station on a wall. Install the EVBox Adapter Kit on the Combipole, or install the Wall Spacer on the wall (see Optional components on page 14). Adjust three bolts and washers on the Adapter Kit or Wall Spacer to the correct distance to engage with the backplate of the station.

  • Page 29: Connect Power Cables

    Connect the connectors to the right side of the controller. 4.2.2. Connect power cables See the corresponding illustrations in manual B. Connection of the power input cable to a BusinessLine charging station depends on the model, as shown in the following table: Note: Use minimum 2.5 mm...
  • Page 30 4. Installation instructions Input type RCBO Power cable connection 2x 1-phase 230 V, 32 A Direct to RCBO. 2x 3-phase 400 V, 16 A Direct to RCBO. 2x 3-phase 400 V, 32 A Direct to RCBO. To single terminal block. 1x 3-phase 400 V, 32 A Internal wiring connects power to both RCBOs.

  • Page 31: Connect Hub-Satellite Network Cables

    One BusinessLine hub can be connected to a maximum of 19 BusinessLine satellites. • In a double BusinessLine station, the RS485 connection between the hub and satellite (or satellite and satellite) is already in place. Make sure to connect the incoming RS485 cable on one side of the station (for a Satellite) and the outgoing RS485 cable on the other side of the station to ensure a proper serial network.

  • Page 32: Install Cover

    4. Installation instructions Route the RS485 MAX protocol (smart charging) network cable from the power supply cabinet to the controller in the charging station. The network cable is connected to the grey connector on the right side of the controller in the Hub station. •...

  • Page 33: Commissioning

    3. Install a cover label set on each cover. BusinessLine is ready for commissioning. CAUTION: Do not switch on power to BusinessLine at this time. You must first register BusinessLine with the CMP before power is switched on. 4.3. Commissioning Commissioning BusinessLine connects it to a Charging Management Platform (CMP), ready to charge a vehicle.

  • Page 34: Configuration Details

    Contact the Charging Point Operator (CPO) for details about the charging station activation procedure. 4.3.3. Download EVBox Connect app Use the EVBox Connect app to set up the Hub BusinessLine and connect it to the URL of the CMP. Download and install the EVBox Connect app on your smartphone or tablet: 4.3.4.
  • Page 35 7. Follow the instruction in the app to reboot BusinessLine. 8. Operate BusinessLine using an electric vehicle (EV) or the EVBox Test Box to confirm correct operation. For a Hub-Satellite installation, operate each station in the installation to confirm correct operation.

  • Page 36: Operation Instructions

    5. Operation instructions 5. Operation instructions 5.1. Start and stop a charging session 1. Start charging • Plug the charging cable into your car. • If you use a charge card or key fob, hold it in front of the reader on the charging station to start charging.* 2.

  • Page 37: Troubleshooting

    LED ring flashing ready to pair with the purple. EVBox Connect app. 5.3. Troubleshooting Troubleshooting must only be done by a qualified electrician unless otherwise stated. Incorrect installation, repairs or modification can result in danger to the user and may void the warranty and liability.
  • Page 38 5. Operation instructions Problem Possible cause Solution • Check that the residual-current device and circuit breaker on the main power supply panel are on. • Switch off the main power supply, wait 20 seconds, then No power to Charging station does not react. switch on the main power supply charging station.
  • Page 39 LED ring flashes red immediately when station. account. (Check by user.) the card is held against the reader. There is no Use the EVBox Connect App to check communication that the hub station or hub module with the has a connection to the cellular backend.
  • Page 40 5. Operation instructions Problem Possible cause Solution • Make sure that the minimum current accepted by the car is not higher than the minimum current supplied by the station. (Check by user.) LED ring shows blue for a few Vehicle will not seconds, then changes to yellow.
  • Page 41 5. Operation instructions Problem Possible cause Solution Use the card again to stop the No response charging. If the problem remains, from the contact your operator or service backend portal provider for further support. (Check account. by user.) • Push the plug further into the charging station and hold the card against the card reader again.

  • Page 42: Appendix

    6.2. Disclaimer The present document is drawn up by way of information only and does not constitute an offer binding upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein.
  • Page 43 6. Appendix The Netherlands www.evbox.com/support...
  • Page 44 6. Appendix...
  • Page 46 EVBIM_072021 © EVBox Manufacturing B.V.

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