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Related Manuals for Rockwell Automation Allen-Bradley Compact 5000
Summary of Contents for Rockwell Automation Allen-Bradley Compact 5000
- Page 1 Compact 5000 Digital I/O Modules Catalog Numbers 5069-IA16, 5069-IB8S, 5069-IB8SK, 5069-IB16, 5069-IB16F, 5069-IB16K, 5069-IB6F-3W, 5069-OA16, 5069-OB8, 5069-OBV8S, 5069-OBV8SK, 5069-OB16, 5069-OB16F, 5069-OB16K, 5069-OW4I, 5069-OW16, 5069-OX4I User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Reset Safety I/O Modules to Out-of-Box State......40 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 4 Thermal Shutoff with Standard Output Modules ......65 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 5 Remain Offline and Add New Local Safety I/O Modules ..... 100 Remain Offline and Add New Remote Safety I/O Modules ....101 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 6 ............... 153 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 7: Preface
• Compact 5000 digital I/O module = both standard and safety digital I/O modules Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this presentation are not in alignment with the movement toward inclusive language in technology. -
Page 8: Terminology
A consideration of delays or latencies within the safety system. — Standard Devices or portions of devices that do not participate in the safety function. — Unicast The transmission of information from one sender to one receiver. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 9: Additional Resources
1756-UM543 controllers. System Security Design Guidelines Reference Manual, Provides guidance on how to conduct security assessments, implement Rockwell Automation products publication SECURE-RM001 in a secure system, harden the control system, manage user access, and dispose of equipment. SISTEMA Performance Level Calculator, available for download at:... - Page 10 Preface Notes: Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 11: Digital I/O Module Operation In A Control System
Compact 5000 digital I/O modules use the Producer/Consumer network communication model. This communication is an intelligent data exchange between modules and other system devices in which each module produces data without first being polled. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 12: Controller And Software Compatibility
5069-L340ERMS2, 5069-L350ERS2, 5069-L350ERS2K, 5069-L350ERMS2, 5069-L350ERMS2K, 5069-L380ERS2, 5069-L380ERMS2, 5069-L3100ERS2, 5069-L3100ERMS2 1756-L83E, 1756-L85E 28.00.00 or later ControlLogix® 5580 – 1756-L81E, 1756-L82E, 1756-L84E 29.00.00 or later GuardLogix 5580 1756-L81ES, 1756-L82ES, 1756-L83ES, 1756-L84ES 31.00.00 or later 32.00.00 or later Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 13: Types Of Modules
(1) You can use the safety I/O modules in applications that are rated up to, and including, SIL CL 3, PLe, Cat. 4 as defined in IEC 61508, IEC 61511, IEC 62061, and ISO 13849-1. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 14: Module Overview
Compact 5000 bus. The connectors are isolated from each other. connectors RTB lower tab Hooks RTB onto the module to begin installation. Lower hook Used with cable tie after you wire the module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 15: Local I/O Modules Or Remote I/O Modules
CompactLogix 5380 Controller Local Compact 5000 CompactLogix 5480 Controller Local Compact 5000 Standard I/O Modules Standard I/O Modules Local Compact 5000 digital I/ Compact GuardLogix 5380 Controller o modules Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 16: Remote I/O Modules
Compact 5000 Standard I/O Modules Compact 5000 EtherNet/IP adapter Compact 5000 Standard I/O Modules Stratix® 5400 Switch PanelView™ Plus 7 Terminal Compact 5000 EtherNet/IP adapter Compact 5000 Standard I/O Modules Kinetix® 5500 Drive PowerFlex® 527 Drive Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 17 GuardLogix 1756-L8SP Safety Partner Compact 5000 EtherNet/IP adapter Compact 5000 Safety I/O Modules Stratix 5400 Switch PanelView Plus 7 Terminal Compact 5000 EtherNet/IP adapter Compact 5000 Safety I/O Modules PowerFlex 527 Drive Kinetix 5500 Drive Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 18: Limit Access To The System
• Locate control system networks and devices behind firewalls and isolate them from the business network. • For access to information about security matters that affect Rockwell Automation products, visit the Rockwell Automation Security Advisories website and sign up for alerts. -
Page 19: Multiple Owners Of Compact 5000 Standard Input Modules
2. Make the appropriate configuration data changes in the software. For more information see, Configure a Standard I/O Module. 3. Repeat steps 1…2 for all owner-controllers, to make the same changes in each. 4. Clear the Inhibit checkbox in each owner-controller configuration. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 20: Construct A System
If you do not install an end cap on the last module on the DIN rail, equipment damage or injury can occur. For information on how to install compatible controllers, adapters, and Compact 5000 I/O modules, see the publications that are listed in the Additional Resources. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 21: Use A 5069-Arm Address Reserve Module
3. Replace the 5069-ARM module entry in the I/O Configuration section of the Studio 5000 Logix Designer project with the new I/O module. For more information on how to use a 5069-ARM module in a Studio 5000 Logix Designer project, see Reserve an I/O Module Slot. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 22: Power The Modules
5069-UM001 • CompactLogix 5480 Controller User Manual, publication 5069-UM002 For more information on how to power remote Compact 5000 digital I/O modules, see the Compact 5000 EtherNet/IP Adapters User Manual, publication 5069-UM007. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 23: Establish A New Or Isolated Sa Power Bus
Additional requirements apply when you use a 5069-FPD field potential distributor in a local or remote system with Compact 5000 safety I/O modules. For more information, see Power Requirements for Compact 5000 I/O Safety Modules. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 24: Power Requirements For Compact 5000 I/O Safety Modules
• If you install relay DC-type standard I/O modules, you must install them to the right of a field potential distributor. The 24V DC power supply that provides SA power is not required to be SELV/ PELV-listed. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 25 • The SA Power to adjacent SA Power electrical isolation that the 5069-FPD field potential distributor provides SELV/PELV-listed. has a rating of 240V AC (continuous) reinforced insulation type. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 26: Configure The Modules
The owner-controller monitors its connection with a module. Any break in the connection, for example, the loss of power to the system, causes a fault. The Studio 5000 Logix Designer application monitors the fault status tags to indicate when a fault occurs on a module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 27 As a result, the Input Data choice Timestamped Data is not available. For more information on how to use the Module Definition parameters with Compact 5000 digital I/O modules, see these resources. • Module Definition • Studio 5000 Logix Designer application online help Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 28: Connections With The Safety I/O Modules
External Means. In this case, all other connections to the module, for example, the connection to the owner-controller must also use the Multicast option. To select the Configured by options, see Module Definition. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 29 It is automatically set to None. For more information on the Module Definition parameters that are available with Compact 5000 digital I/O modules, see the Studio 5000 Logix Designer application. To set the Output Modes, see Module Definition. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 30: Connection Over An Ethernet/Ip Network
If you are using the I/O modules in a redundancy system, you must use Multicast. • Unicast - Data is sent to one or more controllers depending on module configuration. Unicast is the default setting. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 31: Input Module Data
A counting input done bit change. • A pattern of input state changes on multiple module inputs. For more information on how to use a Compact 5000 I/O standard input module to trigger an event, see Events. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 32: Output Module Data
Use an EtherNet/IP communication module only if a ControlLogix 5580 or GuardLogix 5580 controller owns the I/O module. CompactLogix 5380, CompactLogix 5480, and Compact GuardLogix 5380 controllers do not support the use of an EtherNet/IP communication module in the local system. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 33: Listen Only Connections
In rare instances, the Studio 5000 Logix Designer application lets you configure a module with choices that result in connection request errors. However, the application does not alert you of the error until the project goes online. Verify the Connection Over EtherNet/IP choice in the listen-only controller project before you go online. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 34: Additional Considerations With Listen-Only Connections
• If a controller uses External Means, the connection can be Multicast or Unicast. • Once the owner-controller configures a module, External Means connections can be created and maintained regardless of the owner state. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 35: Protected Operations
Requirements are based on the standards current at the time of certification. For more information on safety application suitability levels with the Compact 5000 safety I/O modules, see Safety Input Module Features Safety Output Module Features. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 36: Overall System Safety Function
Performance Level. You are responsible for confirming compliance with the applicable standards for the entire system. You must read, understand, and fulfill the functional safety requirements of the standard applicable to your safety application. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 37: Safety Precautions
• After installation of the module, a safety administrator must confirm the installation and conduct trial operation and maintenance. Limit Access to the System For information on how to limit access to the system, see Limit Access to the System. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 38: Safety Application Requirements
We recommend that you use other means to maintain the safe state if you inhibit the safety I/O module from transitioning to a safe state. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 39: Configuration Signature And Ownership
If the safety I/O module is configured for inputs only, you can copy and paste the configuration signature from one project to the other. If the safety I/O module has safety outputs, for example, the 5069-OBV8S module, the configuration signature parameter is disabled. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 40: Reset Safety I/O Modules To Out-Of-Box State
You cannot reset the module to its out-of-box configuration if any of these conditions exist. • There are pending edits to the module properties. • A safety signature exists in the controller project. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 41: Input Module Compatibility
When you design systems with Compact 5000 digital input modules, consider these factors. • Voltage necessary for your application • Current leakage • Whether you need a solid-state device • Whether your application uses sinking or sourcing wiring Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 42: Output Module Compatibility
You cannot change the status of the tags. Remember that in some system configurations, the tag is not reset immediately after the condition is removed. The tag typically resets after a small delay. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 43: Fault And Status Reporting
Program mode, whenever that module is inhibited, the outputs transition to zero. To inhibit a module, see these sections. • Compact 5000 standard I/O modules - Connection • Compact 5000 safety I/O modules - Connection Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 44: Electronic Keying
Verify that the module firmware revisions for the Compact 5000 safety I/O modules that you use are correct before you commission your system. Download updated firmware files from the Rockwell Automation® Product Compatibility and Download Center (PCDC) at rok.auto/pcdc. Do not download firmware from non-Rockwell Automation sites. -
Page 45: Producer/Consumer Communication
The I/O modules can reside in a remote I/O system. • Output modules use all 64 bits of the time stamp to schedule, so there are no limits on schedule ranges. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 46: Cip Sync Time Stamps
• The schedule fires when it is configured to. You must make sure that there is enough time for the schedule to plan ahead. If you are using an MAOC instruction, you cannot control the schedule. • A system-level Grandmaster synchronizes the times of the I/O modules. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 47: Input Module Features
The Compact 5000 digital I/O module family offers these input modules. Modules that end in a ‘K’ are conformally coated. Module Description 5069-IA16 AC standard input module 5069-IB16, 5069-IB16K DC standard input modules 5069-IB16F, 5069-IB6F-3W DC standard fast input modules 5069-IB8S, 5069-IB8SK DC safety input modules Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 48: Data Transfer At Rpi Or Change Of State
Make sure that you select a valid input filter value when you configure the module. If you select an invalid input filter value, the module can read signal levels incorrectly. To set the input filter values, see Module-specific Parameters. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 49: Compact 5000 I/O Safety Input Modules
Off to On Filter Filter Duration Start Module Input Data Off to On Filter Timestamp Value Input Signal State On to Off Filter Filter Duration Start Module Input Data ON to Off Filter Timestamp Value Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 50: Simple Count Mode
One or both of these actions. Module tags • Change the C.Ptxx.CaptureOffOnEn tag to 1. • Change the C.Ptxx.CaptureOnOffEn tag to 1. For more information, see CIP Sync Time Stamps. To set the time stamp, see Ptxx. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 51: Chatter Detection
A counting input done bit change. • A pattern of input state changes on multiple module inputs. You must use the Data with Events connection type in the Module Definition to use the Events feature. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 52: Event Definition
An input state change that triggers an event is known as an independent point trigger. To use this type of trigger, you must enable the Independent Point Trigger option in the event definition. You set the EO.Eventxx.IndependentConditionTriggerEn tag to 1. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 53: Pattern Match Trigger
After the event executes, it does not execute again until the event occurs again. • For more information on event tasks, see the Logix 5000® Controllers Tasks, Programs, and Routines Programming Manual, publication 1756-PM005. To use the Events feature, see Events. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 54: Pulse Latching
On to Off latched until the last captured pulse is acknowledged. In other words, the tag • The C.Ptxx.TimestampLatchEn tag = 1 values remain the same until the last captured pulse is acknowledged. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 55: Field Power Loss Detection
SA power bus does not affect modules on a different SA power bus. • You can use 5069-FPD field potential distributors to establish new SA power buses that are separate from the one that the controller or adapter establishes. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 56: Short Circuit Protection
Steady yellow after short is removed and if the load is connected The diagnostics on the fault test output point are triggered in succession; the Muting Lamp Fault diagnostic changes to 1 and then the Short Circuit diagnostic is triggered. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 57: Test Output Recovery After Overload Or Short Circuit To Ground Condition
Overload diagnostic value, if shorted to ground Off - if there is no longer a load that is connected I/O Status Indicator Steady red to the output. For more information, see Module Tags. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 58: Fault And Status Reporting
The point data can be imperfect because an Over temperature or Critical Temperature condition exists. Ptxx.Status The point state transitions from normal to faulted or faulted to normal. Testxx.Readback A 24V DC power is present at the test output. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 59: Output Module Features
‘K’ are conformally coated. Module Description 5069-OA16 AC output module 5069-OB8, 5069-OB16, 5069-OB16K DC output modules 5069-OB16F DC fast output module 5069-OW4I, 5069-OW16, 5069-OX4I Relay output modules 5069-OBV8S, 5069-OBV8SK DC safety output modules Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 60: Data Echo
To complete the recovery, the module can require an additional 1 s after the Output Error Latch Time. I.Ptxx.Fault tag value I.Ptxx.FieldPowerOff tag value FieldPowerOff diagnostic value 1 I/O Status Indicator Steady red SA Status Indicator Steady green Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 61: No Load Detection
To correct the issue, reconnect the disconnected wires or correct the load to the output. Attribute No Load Detected No Load Corrected I.Ptxx.NoLoad tag value No Load diagnostic value I/O Status Indicator Flashing red Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 62: No Load Detection In Safety Output Modules
I/O Status Indicator Flashing red Steady Yellow For more information on the maximum current that you can apply to an output, see the Compact 5000 I/O and Specialty Modules Technical Data, publication 5069-TD001. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 63: Short Circuit Protection In Safety Output Modules
• I.Ptxx.Fault tag = 1 • I.Ptxx.Fault tag = 1 • Internal Fault diagnostic = 1 • Internal Fault diagnostic = 1 • Internal Fault diagnostic = 1 • Overload Fault diagnostic = 1 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 64 Remove the output connection to ground and set the output to • Output Data tag = 1. To set the Output Error Latch Ground Condition a safe state. Time, see Output Data. • Output is connected directly to ground. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 65: Thermal Shutoff
24V DC. ShortCircuitGround – diagnostic value I/O Status Indicator Steady red Off - if a load is no longer connected to the output For more information, see Module Tags. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 66: Output State Change Time
C.Ptxx.FaultFinalState tag. For more information, elapses. state value Module Tags. Once the connection between the owner-controller and output module is re-established, the output resumes normal operation. To set the Connection Fault Handling parameters, see Points. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 67: Forces
Forces of this type are inactive. If the project contains any forces of Disabled this type, they do not override your logic. At least one force of this type exists in the project. Installed None Installed No forces of this type exist in the project. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 68: Time-Scheduled Output Control
100 µs Minimum schedule interval For schedules output the MAOC instruction, you can use 50 µs. The MAOC limits the minimum schedule interval (minimum pulse width) to 1/16 of the coarse update period. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 69: Use An Maoc Instruction With A 5069-Ob16F Module
For more information on how to use an MAOC instruction, see the one of these manuals. • Logix 5000 Controllers Motion Instructions Reference Manual, publication MOTION-RM002 • Position-based Output Control with the MAOC Instruction Application Technique, publication 1756-AT017 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 70: Isolated And Non-Isolated Output Modules
DiagnosticSequenceCount The count increments each time that a diagnostic condition is detected or removed. Ptxx.Readback A 24V DC power source is connected to the output circuit. Ptxx.Data The current data at the point. Ptxx.Uncertain The point data can be imperfect. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 71: Safety I/O Module Features
• You can configure the features that are described in this chapter with the Studio 5000 Logix Designer® application. For information on how to configure the module, see Configure and Replace Safety I/O Modules. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 72: Safety Input Module Features
Separate test outputs are provided for short circuit detection of a safety input (or inputs). • They can supply 24V DC power to devices, such as safety sensors. • You can use as many as two specific test outputs for broken-wire detection of a muting lamp. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 73: Use Test Output With A Safety Input
IN + 24V DC 24V DC 0V DC External Contact Short circuit between input signal lines and power supply (positive side) IN 0 External Contact Short circuit between channels 0 and 1 IN 1 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 74: Single-Channel Mode
2. Place the affected safety inputs into the safe state. 3. Allow the Input Error Latch Time to elapse. After the steps are completed, the I/O indicator turns off. The input data is now active. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 75: Safety Input Delay Time
• 10 ms Network Data delay time has elapsed. This setting • 20 ms helps to prevent rapid changes of the • 50 ms input data due to contact bounce. On to Off Delay Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 76: Muting Lamp Operation
• If a muting lamp circuit is open when power is applied to the module, the condition is detected when the test output is commanded on. • When a lamp burns out and is replaced, the fault (muting status bit) returns to the normal condition, independent of the state of the test output. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 77: Discrepancy
If the second internal signal transition does not occur before the Transition Time Limit elapses, the channel faults. In the fault state, the input and status for the input channel is set low (OFF). Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 78 Fault = 1. When the fault occurs, I.Ptxx.Data = 0 and I.Ptxx.Fault = 1. To clear the fault and return the module to normal operations, reset the module. That is, cycle power to the module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 79: Safety Output Module Features
• Dual-channel mode uses two output signals, that is, data from two output channels to provide redundant control. • You can pulse test safety outputs to detect field wiring short-circuits to 24V DC. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 80: Safety Output With Test Pulse
Disable Short Circuit Detection for Safety I/O Modules table. Two successive safety output pulses are required to determine if a short circuit fault exists. As a result, the effective pulse period is 200 ms, maximum Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 81: Single-Channel Mode
Safety Output O Status Sent to the Controller Fault Detected in Single-channel Mode (Not to Scale) - 5069-OBV8S, 5069-OBV8SK Output 0 Error Detected Safety Network Data Safety Output O Status Sent to the Controller Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 82: Dual-Channel Mode
Sent to the Controller Fault Detected in Dual-channel Mode (Not to Scale) - 5069-OBV8S, 5069-OBV8SK Output 0 Output 1 Error Detected Safety Network Data Safety Output O and 1 Status Sent to the Controller Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 83: Safety Output Fault Recovery
For information on how to use module tags to monitor faults and report status, see these sections. • 5069-IB8S or 5069-IB8SK module - Fault and Status Reporting • 5069-OBV8S or 5069-OBV8SK module - Fault and Status Reporting • Troubleshoot the Module Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 84 Chapter 5 Safety I/O Module Features Notes: Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 85: Configure A Standard I/O Module
EtherNet/IP™ adapter to the project. For information about how to add a Compact 5000 EtherNet/IP adapter to a Studio 5000 Logix Designer project, see the Compact 5000 EtherNet/IP Adapters User Manual, publication 5069-UM007. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 86: Create A New Module
Select Module Type dialog opens. If you have more than one module to add, do not select the Close on Create checkbox. 3. To add the discovered module to your project, click Create. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 87: Remain Offline And Add New Local I/O Modules
To add new local I/O modules when the project is online, complete the steps in Online and Discover Local I/O Modules, but select New Module instead of Discover Modules. 1. Right-click the 5069 Backplane and select New Module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 88 2. Navigate to the catalog number for the module that you are adding, and click Create. 3. At the New Module dialog, configure the module properties and click OK. 4. To add additional local I/O modules with this method, repeat steps 2…3. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 89: Go Online And Discover Remote I/O Modules
If you have more than one module to add, do not select the Close on Create checkbox. 3. At the Select Module Type dialog, click Create to add the discovered module to your project. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 90: Remain Offline And Add New Remote I/O Modules
To add new remote I/O modules when the project is online, complete the steps in Online and Discover Remote I/O Modules, but select New Module instead of Discover Modules. 1. Right-click the Compact 5000 EtherNet/IP adapter and choose New Module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 91 2. Navigate to the catalog number for the module that you are adding, and click Create. 3. At the New Module dialog, configure the module properties and click OK. 4. To add additional local I/O modules with this method, repeat steps 2…3. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 92: Reserve An I/O Module Slot
2. Click Yes. 3. To add the Compact 5000 I/O digital module that uses the node address that the 5069-ARM module reserved, follow the steps that are described in Create a New Module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 93: Configure The Module Parameters
Module Info These actions are available when the project is online. • View module information and status • Access module diagnostics • Refresh the data on the screen • Reset the module Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 94 (2) The controller establishes communication with the module but does not send any configuration or output data to the module. A full input data connection is established but relies on the connection between the owner-controller and the module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 95: Module-Specific Parameters
The 5069-IB6F-3W module offers no more than four counters. The number of points available on the module is 12 or points 4…15. The maximum number of counters that can be 5069-IB6F-3W configured is eight channels or counters 0…7. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 96 Shows the available input filter time values for the module points. For more information, see Software Configurable Input Filters and Delays. 5069-IB16F, 5069-IB6F-3W Points 5069-OA16 Shows the configuration options available for each point. 5069-OB8, 5069-OB16, 5069-OB16F 5069-OW4I, 5069-OW16, 5069-OX4I Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 97 For more information, see Configure an Event in the Event Output Tags. Time Sync The Time Sync page displays and status 5069-IB16F, information about the module when the project 5069-IB6F-3W is online. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 98 These changes in the Event Output tags configure the event. After the tags are changed, the related parameters on the Module Properties are updated automatically. For more information, see these sections. • Module Tags • Events Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 99: Configure And Replace Safety I/O Modules
EtherNet/IP™ adapter to the project. For information about how to add a Compact 5000 EtherNet/IP adapter to a Studio 5000 Logix Designer project, see the Compact 5000 EtherNet/IP Adapters User Manual, publication 5069-UM007. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 100: Create A New Module
If you have more than one module to add, do not select the Close on Create checkbox. 2. Navigate to the catalog number for the module that you are adding, and click Create. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 101: Remain Offline And Add New Remote Safety I/O Modules
Remain Offline and Add New Remote Safety I/O Modules To add remote I/O modules when the Studio 5000 Logix Designer project is offline, complete these steps. 1. Right-click the Compact 5000 EtherNet/IP adapter and choose New Module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 102 2. Navigate to the catalog number for the module that you are adding, and click Create. 3. At the New Module dialog, configure the module properties and click OK. 4. To add additional local I/O modules with this method, repeat steps 2…3. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 103: Configure The Module Parameters
Inhibit a Module. IMPORTANT: You cannot set the RPI for Compact 5000 safety I/O modules on the Connections page. For Compact 5000 safety I/O modules, you set the RPI on the Safety page. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 104 Module Info These actions are available when the project is online. • View module information and status • Access module diagnostics • Refresh the data on the screen • Reset the module Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 105 (2) The controller establishes communication with the module but does not send any configuration or output data to the module. A full input data connection is established but relies on the connection between the owner-controller and the module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 106: Module-Specific Parameters
The Points page is only available if you choose This Controller for the Configured By parameter in the Module Definition parameters. 5069-OBV8S, 5069-OBV8SK You must configure each point to use it in a Safety application. The outputs are disabled by default. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 107: View The Module Tags
Each Compact 5000 safety I/O module requires a unique identifier within the same subnet that is called a DeviceID. The SNN and module slot number are combined to create the DeviceID of the safety I/O module. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 108: Set The Snn Manually
1. On the General page of the Module Properties, click the ellipsis button next to the Safety Network Number. 2. On the Safety Network Number dialog box, select Manual, type the SNN, and click OK. 3. On the Module Properties dialog box, click OK. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 109: Reset To Out-Of-Box Configuration
Complete these steps to reset the module to its out-of-box configuration when online. 1. Right-click the module and choose Properties. 2. On the Safety tab, click Reset Ownership. A warning opens. 3. Click Yes. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 110: Replace A Module In A Logix 5000 System
2. Right-click your I/O module and choose Properties. 3. On the Safety page, click Reset Ownership. 4. Click OK. 5. To authorize the system, functionally test the replaced I/O module and system. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 111: Troubleshoot The Module
Input 14 (I14) Input 14 (I14) SA- (24V DC Return) Input 15 (I15) Input 15 (I15) Input 5 (I05) No Connect No Connect SA+ (24V DC) No Connect No Connect SA- (24V DC Return) Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 112 Output 9 (O09) (3 N.O.) Output 10 (O10) (3 COMMON) Output 11 (O11) Terminals Output 12 (O12) are not Output 13 (O13) Terminals used are not Output 14 (O14) used Output 15 (O15) Common 1 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 113 Test Output/Muting Output 2 (T02M) Safety Output 7 P Test Output/Muting Output 3 (T03M) Safety Output 7 N Test Output/Muting Output 3 (T03M) LA + LA – P = Sourcing N = Sinking Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 114: Module Status Indicator
The SA power is outside the valid range as defined by the module. The power can be off, Diagnose and fix the cause of the power being Steady red too low, or too high. outside the valid range. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 115: I/O Status Indicators
A No Load condition was detected when the output was Flashing red/yellow Off, the condition was not corrected and the output is Assess and correct the condition. now On. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 116: Troubleshoot With The Studio 5000 Logix Designer Application
• Module Status on the General Page • Module Fault Descriptions on the Connection Page • Module Fault Descriptions on Module Info Page Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 117 Module Fault Descriptions on Module Info Page Major and minor fault information is listed on the Module Info page in the Status box. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 118: Module And Point Diagnostics
Module diagnostics provide information on a module-wide basis. For example, the Module Diagnostics dialog box indicates if the module is operating in, Run, Remote Run, Remote Program, or Program mode. Access the Module Diagnostics from the Module Info page. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 119 Not all Compact 5000 digital I/O modules provide point diagnostics. • The point diagnostics that are available vary by module type and functionality. • There are some differences between modules, but most commonly, you can access point diagnostics on the Points page. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 120: Studio 5000 Logix Designer Application Tag Editor
• Output point shorts to 24V DC points. points. When the conditions that trigger the diagnostics are corrected, the output faults are cleared, the tags and diagnostics reset to 0, and the I/O status indicators turn off. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 121: Module Tags
Location Local Remote Slot Number Tag Type Channel or Point No. Pt01 Pt00 Parameter Fault InputOffOnFilter The possible Compact 5000 digital I/O tag types are configuration (C), input (I), and output (O). Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 122: View The Tags
1. In the Studio 5000 Logix Designer project, right-click Controller Tags and select Monitor Tags. The Controller Tags window opens and displays the data. 2. To view the additional tags as shown, click the + symbols. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 123: Standard Input Module Tags
(1) In this case, the xxxxx in the tag names represents OffOn or OnOff tags based on what transition occurred. That is, a change in state from Off to On or On to Off. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 124 Detects whether the signal is good data. The fault is set to 1 by the originator when the • 0 = Good Eventx.Fault connection is lost. • 1 = Bad Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 125 Set to zero by product reset or power cycle. Wraps from 255 (-1) to 1 skipping zero. • 0 = Off Counterxx.Data BOOL Indicates the current input value. – • 1 = On Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 126 If TimestampLatchEn is clear, a time • 1 stamp was overwritten. • 0 = CIP Sync is not available Ptxx.CIPSyncValid Indicates whether the module is synced with a 1588 master. • 1 = CIP Sync is available Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 127 When Latching is enabled and the time stamp Number from the controller is updated, the All values NumberAck module produces a new time stamp. When Latching is disabled and the time stamp Number from the controller is updated, the PtxxTimestampOnOff and the Ptxx.TimestampOverflowOnOff tags are cleared. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 128: Standard Output Module Tags
For more information, see Module Data Quality Reporting. IMPORTANT: Once the condition that causes the tag to change to 1 is removed, the tag automatically resets to 0. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 129 BOOL schedule. – • 1 – Offset from schedule base time. Used for scheduled output Schedulex.TimeOffset DINT consumed tags. Base/Offset scheme that is used to fit enough All values schedules in the assembly. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 130: Safety I/O Module Tags
BOOL Indicates that a field power loss condition exists on the • 0 = No field power off condition channel. • 1 = Field power off condition • 0 = Fault Testxx.Status BOOL Indicates the channel status. • 1 = Good Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 131 5069-OBV8S, 5069-OBV8SK • 0 = Off Mutingxx.Data BOOL Indicates the current muting value – • 1 = On • 0 = Off Ptxx.Data BOOL Indicates the current output value. – • 1 = On Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 132 Appendix B Module Tags Notes: Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 133 This appendix provides example wiring diagrams for the Compact 5000™ safety I/O modules that can be used in functional safety applications. The wiring configuration affects the safety application level to which a safety I/O module is suitable. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 134: Application And Wiring Examples For Safety I/O Modules
You must configure the test output as a power supply. Connect the device between a safety input and a test output. You must configure the test output as Safety Test Pulse. TO_m Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 135 Test Output Safety Category SI_n OSSD1 SI_n* OSSD2 3 or 4 Connect the light curtain between a 24V DC power supply Dependent on the and the safety inputs. Light Curtain 24V DC – Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 136: Wiring Diagrams - 5069-Ib8S, 5069-Ib8Sk
Test Output 1 potential distributor provides has a rating of 240V AC (continuous) reinforced Test Output 1 insulation type. Test Output/Muting Output 2 Test Output/Muting Output 2 Test Output/Muting Output 3 Test Output/Muting Output 3 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 137 When the power supply and muting lamp are configured for a test output, you must Test Output/Muting Output 2 connect the return wire on the device to a COM point on the module. Test Output/Muting Output 3 Test Output/Muting Output 3 Muting Lamp Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 138: Wiring Diagrams - 5069-Obv8S, 5069-Obv8Sk
Safety Output 7 P connected to the same power supply as the LA+ and LA- terminals on the module. Safety Output 7 N 24V DC SELV/PELV-listed LA + power supply LA – – Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 139 • A qualified actuator must be installed, for example, in accordance with IEC 60947. Safety Output 6 P Safety Output 6 N Safety Output 7 P Safety Output 7 N 24V DC SELV/PELV-listed LA + power supply – LA – Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 140: Sourcing Mode
Safety Output 5 P Safety Output 5 N Safety Output 6 P Safety Output 6 N Safety Output 7 P Safety Output 7 N 24V DC SELV/PELV-listed LA + power supply LA – – Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 141 • Limit the safe state to no more than 24 hours. • Conduct a functional test if the safe state dwell time increases. Safety Output 7 N 24V DC SELV/PELV-listed LA + power supply LA – – Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 142: Wiring Faults On Safety Modules
These examples can cause wiring faults. • Field Power Loss condition • No Load condition • Wiring short to power • Wiring short across outputs Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 143: Safety Data For Safety I/O Modules
• SRT must be a consideration of delays or latencies within the safety system. For more information, see the GuardLogix® 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual (TÜV), publication 1756-RM012. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 144: Compact 5000 Safety I/O Modules Safety Data
Number of Input connections of 1. For different RPI values, extend the timing by the RPI value. For an additional number of Input connections, extend the timing by 0.14 ms for each addition. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 145: Safety I/O Module Diagnostic Assembly
Tables of this Appendix. If the Data Type and sequence are not followed, data misalignment can occur after a Get Attribute Single Message instruction. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... -
Page 146: Safety Input Module Diagnostics
Shows the time stamp of the local clock offset in YYYY-MM-DD-HH:mm:SS_mmm_uuu_nnn (UTC-00:00) format. Timestamp GrandMasterClockID SINT[8] The EUI-64 Identity of the CIP Sync™ Grandmaster clock to which the module is synced. Point0_Diagnostic… User 56 See Diagnostic Digital Diag Safety Channel - Input Point7_Diagnostic defined Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 147 Indicates the time stamp of the last time field power turned off. OverTemperatureTimestamp Indicates the time stamp of the last over temperature fault. CriticalTemperatureTimestamp Indicates the time stamp of the last critical temperature fault. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 148 Indicates the time stamp of the last overload fault. FieldPowerOnTimestamp Indicates the time stamp of the last time field power turned on. FieldPowerOffTimestamp Indicates the time stamp of the last time field power turned off. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 149: Safety Output Module Diagnostics
Shows the time stamp of the local clock offset in YYYY-MM-DD-HH:mm:SS_mmm_uuu_nnn (UTC-00:00) format. GrandMasterClockID SINT[8] The EUI-64 Identity of the CIP Sync™ Grandmaster clock the module is synced to. Point0_Diagnostic… User 88 See Diagnostic Digital Safety Diag 2 Input Channel - Output Point3_Diagnostic defined Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 150 Indicates the time stamp of the last time field power turned off. OverTemperatureTimestamp Indicates the time stamp of the last over temperature fault. CriticalTemperatureTimestamp Indicates the time stamp of the last critical temperature fault. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 151: Configure The Message Type User Tags
6. On the Communication tab, select the path to the module to which you wish to send the messages. 7. Download the project and set it to Run mode. You can monitor the user-defined tag values from the Program Parameters and Local Tags window. Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 152 Appendix E Safety I/O Module Diagnostic Assembly Notes: Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
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Page 153: Index
12 data types 27 ownership of Compact 5000 I/O modules 18 available with I/O modules 27 define module Logix Designer application 105 diagnostic assembly types 145 user-defined safety I/O modules 145 discrepancy 77 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024... - Page 154 111 on demand 8 per hour 8 proof test 8 Protection Mode 35 voltage range Ptxx page standard and safety I/O modules 13 standard I/O modules 97 pulse latching 54 Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 155 Compact 5000 Digital I/O Modules User Manual Notes: Rockwell Automation Publication 5069-UM004G-EN-P - June 2024...
- Page 156 Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, Compact 5000, CompactLogix, ControlLogix, expanding human possibility, GuardLogix, Integrated Architecture, Kinetix, Logix 5000, PanelView, PowerFlex, Rockwell Automation, Studio 5000 Logix Designer, and Stratix are trademarks of Rockwell Automation, Inc.
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