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Tronair 02-7804C0110 Operation & Service Manual

5 ton 4.5 metric ton single stage jack
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OPERATION & SERVICE MANUAL
Models: 02-7804C0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
12/2022 - Rev. 02
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7804C0110

  • Page 1 5 Ton (4.5 Metric Ton) Single Stage Jack 12/2022 - Rev. 02 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 11/2011 Original Release 04/2014 Modified 6.4.2 Jack Instructions, Parts List 12/2022 Major revison...
  • Page 3 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 NAME OF EQUIPMENT ............................. 1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING and DANGER SIGNS ........................
  • Page 4 5 Ton (4.5 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 6: Pre-Use Checks

    Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack ASSEMBLY GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.

  • Page 7: Numerical Values

    Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operation and Service Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 12/2022 | Rev. 02...
  • Page 9 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring...
  • Page 10 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve by turning clockwise. NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.

  • Page 11: Troubleshooting

    Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters.
  • Page 12 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt. ...
  • Page 13 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 14 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Assembly, Handle (Pump) HJ-532-02 Pad, Jack G-1100-107010 Bolt, Hex Head, Grade 5, 3/8-16 x 1" long...
  • Page 15 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, 90º Male G-1251-1070R Lockwasher, 3/8 Regular G-1100-107010 Bolt, Hex Head, Grade 5, 3/8-16 x 1" long TF-1043-03*15.0...
  • Page 16 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1061-04 Kit, Reservoir Replacement; consists of: N-2410-01 Elbow, 90o Male TF-1047-01*09.0...
  • Page 17 Model: 02-7804C0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-01 Pad, Jack HJ-526-05 Extension HJ-536 Ring, Protection G-1151-106205 Screw, Socket Head Cap, 5/16-18 x 5/8" long...
  • Page 19 APPENDIX I Hydraulic Schematic...

  • Page 21: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 23 APPENDIX II HC-1948 Hand Pump Parts List...
  • Page 25 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 27 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 28 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev.
  • Page 29 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 43 APPENDIX IV Declaration of Conformity...

  • Page 45: Eu Declaration Of Conformity

    Enter serial number(s) Declaration: Tronair has assessed the equipment described above against the Essential Health and Safety Requirements of one or more Directives. Based on this assessment, the equipment described above is deemed to comply with the directive(s) listed below.
  • Page 47 APPENDIX V Maintenance Schedule...

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