JK 158/48-0 Service Instruction
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JK 158/48-0 Service Instruction

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Service instruction
Model No.: JK 158 / 48-0
JK 158 / 48-0 VS
1018935-00A / us / 05.2018

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Summary of Contents for JK 158/48-0

  • Page 1 Service instruction Model No.: JK 158 / 48-0 JK 158 / 48-0 VS 1018935-00A / us / 05.2018...
  • Page 2 What certain words and signs mean (Glossary) Contact information Customer Service JK Products & Services 411 West Washington Avenue Suite B Jonesboro, Arkansas 72401 800-445-0624 870-935-9046 http://support.jkamerica.com Manufacturer JK-Products GmbH Rottbitzer Str. 69 53604 Bad Honnef GERMANY Tel.: +49 (0) 22 24 / 818-140...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents What certain words and signs mean (Glossary) ......6 Definitions ..................6 Warning signs ................. 8 Instructions pertaining to a risk of fire, electric shock, or injury to persons ................ 10 Instructions pertaining to a risk of damage to the machine ..11 Information for authorized, trained and qualified staff ....
  • Page 4 What certain words and signs mean (Glossary) 3.6.5 Headrest ..................39 6.1 Ballasts, starting devices ............40 3.7.1 Conventional magnetic ballast ............40 3.7.2 6.2 Electrical ballast ..............41 3.7.3 Starting device ................42 Exhaus air, ventilation ..............43 3.8.1 Exhaust flap spring ................
  • Page 5 Table of Contents Acceptance testing ..............63 How to store the device ..............64 4.1.1 Decommissioning ................64 4.1.2 Storage ..................64 4.1.3 Disposal ..................64 05/2018 1018935-00A Service instruction – 5/66...

  • Page 6: What Certain Words And Signs Mean (Glossary)

    Authorized to perform maintenance and repairs such as replacement of bal- last, framed acrylic, electronic circuit boards, and other electrical components. Level 3 Authorized and trained to utilize JK Products proprietary diagnostic software to adjust operating parameters and perform detailed diagnostics. Level 4...
  • Page 7 What certain words and signs mean (Glossary) Glossar Symbol Notes/Screw type Torx screw: loosen Torx screw: tighten Allen screw: tighten Allen screw: loosen Phillips screw: tighten Phillips screw: loosen 05/2018 1018935-00A Service instruction – 7/66...

  • Page 8: Warning Signs

    Information for authorized, trained and qualified staff Warning signs Danger notices, nonobservance will lead to death or serious injury: DANGER! Type and source of danger, e.g. 'DANGER – High volt- age!' Description of the consequences, e.g. 'You can be killed or injured by an electric shock!' Countermeasures: –...
  • Page 9 What certain words and signs mean (Glossary) Caution notices, nonobservance can lead to less than serious injury or damage of property. CAUTION! Unauthorized lamps! The word 'Caution' together with the warning sign points out that less than serious injury can be expected here. Countermeasures: –...

  • Page 10: Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To Persons

    – The unit may only be assembled, installed, upgraded or repaired by specially qualified personnel who have been trained by JK Global Service Division or an au- thorized partner. – Install this unit in accordance with the National Electri- cal Code (USA) or the Canadian Electrical Code, part I in addition to all local codes.

  • Page 11: Instructions Pertaining To A Risk Of Damage To The Machine

    What certain words and signs mean (Glossary) Instructions pertaining to a risk of damage to the machine NOTICE The unit can be damaged or destroyed! Assembly is only permitted in the sequence stipulated in the installation in- structions (#1018736-..). 05/2018 1018935-00A Service instruction –...

  • Page 12: Information For Authorized, Trained And Qualified Staff

    Information for authorized, trained and qualified staff Information for authorized, trained and qualified staff Electrical connection DANGER! You can be killed or injured by an electric shock or in- jured by overexposure! Skin damage and sunburn possible. Danger of overheating by obstruction of the air routing. –...

  • Page 13: Power Off Device And Secure Against Being Switched On Again

    Information for authorized, trained and qualified staff Power OFF device and secure against being switched on again DANGER! The device must be powered off before any work is per- formed. – Switching off the device alone is insufficient, as certain points may remain energized.

  • Page 14: Maintenance

    Information for authorized, trained and qualified staff Maintenance DANGER! You can be killed or injured by an electric shock! Disconnect the device from the power supply when perform- ing maintenance work requiring opening of the device. See page 13. Return any protective devices (e.g. acrylics) to original working order after finishing maintenance.

  • Page 15: Technical Data

    Information for authorized, trained and qualified staff Technical data 2.5.1 Power rating, electrical specifications and noise level Model-No.: JK 158 / 48-0 / Model-No.: JK 158 / 48-0 VS Power consumption rating: 9500 W Rated frequency: 60 Hz Rated voltage:...

  • Page 16: Tests And Replacements

    Tests and replacements Tests and replacements WARNING! Risk of hand injuries! – Wear protective gloves when performing maintenance work. 16/66...

  • Page 17: Preparation

    Tests s and d re plac ents RNIN rush hing g ha . wh n clo osin ng t r do oor! ers c be j – Do n not h hold d fin gers s be etwe e me etal eets s an...

  • Page 18: Electrical Connections

    Tests and replacements Electrical connections Electrical connections are located throughout the wiring: on the canopy, in the side walls, in the rear wall and the doors. 18510 / 0 3.2.1 Plug-in connectors 3.2.2 Plugs 3.2.3 Connection terminals 3.2.4 Internal terminals (spring-loaded) 3.2.5 Internal terminals (screw-type terminals) 3.2.6...

  • Page 19: Plug-In Connectors

    Tests s and d re plac ents Plug tors – – ee s tic d diag gram m 15 5105 8-.. f for p posi ition n of plug g-in n co ecto – – est o or re epla ce a acco ordi...
  • Page 20 Tests and replacements PCB edge connector Special connector PCB 18573 / 0 20/66...

  • Page 21: Plugs

    Tests and replacements 3.2.2 1.2 Plugs DANGER! The device must be powered off before any work is per- formed. – Switching off the device alone is insufficient, as certain points may remain energized. Therefore, switch off breakers before performing any work. Severe accidents can occur if the device is mistakenly switched on again.
  • Page 22 Tests and replacements – Lead the cable through the opening. 18620 / 0 – Connect mains lead. 18621 / 0 – Connect. – Turn 90°. – Insert the control box cover. – Tighten four (4) screws. – Tighten one (1) screw. 18383 / 1 22/66...

  • Page 23: Connection Terminals

    Tests and replacements 3.2.3 1.3. Connection terminals – Test or replace according to checklist #1018814-… 4: Connection terminal 18556 / 0 05/2018 1018935-00A Service instruction – 23/66...

  • Page 24: Internal Terminals (Spring-Loaded)

    Tests and replacements 3.2.4 1.4 Internal terminals (spring-loaded) – Test or replace according to checklist #1018814-… Overview connection terminals 24/66...

  • Page 25: Internal Terminals (Screw-Type Terminals)

    Tests and replacements 3.2.5 1.5 Internal terminals (screw-type terminals) See chapter 3.2.4 1.4 Internal terminals (spring-loaded) 3.2.6 1.6 Cable bushings For example between – Check or replace according to checklist #1018814-… 18580 / 0 – Check for presence, wear and damage. 18568 / 0 05/2018 1018935-00A...

  • Page 26: Electrical Wiring/Cable

    Tests and replacements 3.2.7 1.7 Electrical wiring/cable – Test or replace according to checklist #1018814-… NOTE! See document "Annual inspection" 1018811- .. 26/66...

  • Page 27: Electrical Components

    Tests and replacements Electrical components – Test or replace according to checklist #1018814-… 18655 / 0 3.3.1 Electrolytic capacitators Not applicable for this device. 3.3.2 Interference suppressor filters 3.3.3 PCBs 3.3.4 Relay/contactors 3.3.5 Skin sensor Not applicable for this device. 3.3.6 Power supply units, switching power supply units 3.3.7...

  • Page 28: Interference Suppressor Filter

    ests s and d rep p lac c eme ents 2 In erfe ress r fi ilte 1865 56 / 0 – – Remov v e t t he plug g an nd in nter rfere ence e su uppr ress sor f filte...

  • Page 29: Pcbs

    Tests and replacements 3.3.3 2.3 PCBs NOTES: The number of PCBs depends on the existing features of the device. The order number of the boards can be found in the technical documentation. Control box 18531 / 1 NOTICE Only clean dusty circuit boards using compressed air! Before you touch any electric/electronic parts: –...
  • Page 30 Tests and replacements 1. Light controller PCB 2. Audio control PCB 3. Bluetooth PCB 18612 / 0 4. Main PCB 30/66...
  • Page 31 Tests and replacements 5. Fan connect PCB 6. Watchdog PCB 18569 / 0 7. Vibra Shape PCB 18585 / 0 Right side wall Bus connection point PCB 05/2018 1018935-00A Service instruction – 31/66...

  • Page 32: Relays/Contactors

    Tests and replacements Operating panel There are two PCBs in the operating panel, both are interchangeable. 18533 / 1 Replacement of PCBs: – Loosen the plugs. – Loosen the screws. 18648 / 0 – Open the operating panel – Loosen the screws. –...

  • Page 33: Skin Sensor

    Tests and replacements – Unscrew the wires. – Remove relay from carrier. – Replace with new relay and clamp firm. – Fasten the wires. – Check for firm hold of the wires. 18563 / 0 3.3.5 2.5 Skin sensor Not applicable for this device. 3.3.6 2.6 Power supply unit –...

  • Page 34: Led Stripe

    Tests and replacements 3.3.8 LED stripe The following three working steps are repeated in other assembly work. – Unscrew the trim. 18627 / 0 – Remove the décor. 18631 / 0 – Remove the cover. 18628 / 0 – Remove LED sockets. 18632 / 0 34/66...
  • Page 35 Tests and replacements – Release stripe. 18629 / 0 The assembly is the same process in reverse order. 05/2018 1018935-00A Service instruction – 35/66...

  • Page 36: Aqua Fresh

    Tests and replacements Aqua Fresh 3.4.1 AF compressor Not applicable for this device. 3.4.2 AF valves/aroma Not applicable for this device. 3.4.3 AF pumps Not applicable for this device. 3.4.4 AF/Aroma hoses Not applicable for this device. 3.4.5 AquaFresh liquid Not applicable for this device.

  • Page 37: Acrylic

    Tests and replacements Acrylic 3.6.1 Acrylic bed panel Not applicable for this device. 3.6.2 Acrylic panel: Rear door / side section / front doors 3.6.3 Acrylic panel: Partition Not applicable for this device. 3.6.4 Acrylic panel: Shoulder tanner Not applicable for this device. 3.6.5 Headrest Not applicable for this device.
  • Page 38 Tests and replacements The following work step applies for all acrylic panels: Example rear door: – Tighten the screw. – Use suction cup to open the rear door. – Remove the acrylic glass panel and carefully lay it aside. 18295 / 1 38/66...

  • Page 39: Acrylic Panel: Partition

    Tests and replacements – Unscrew the screws of the strip. – Fold down the strip. The assembly is the same process in reverse order. 3.6.3 Acrylic panel: Partition Not applicable for this device. 3.6.4 Acrylic panel: Shoulder tanner Not applicable for this device. 3.6.5 Headrest Not applicable for this device.

  • Page 40: Ballasts, Starting Devices

    Tests and replacements 6.1 Ballasts, starting devices 3.7.1 Conventional magnetic ballast Not applicable for this device. 3.7.2 Electrical ballast 3.7.3 Starting device Not applicable for this device. 3.7.1 Conventional magnetic ballast Not applicable for this device. 40/66...

  • Page 41: Electrical Ballast

    Tests and replacements 3.7.2 6.2 Electrical ballast Electrical ballasts are located in the side walls, in the rear door and the front doors. Test or replace according to checklist #1018814-… Before you touch any electric/electronic parts: – Put the wristband on and ground according to manufacturer’s instructions 18511 / 0 One electronic ballast for two lamps.

  • Page 42: Starting Device

    Tests and replacements – Loosen the screws. – Remove the metal sheet. 14 x T 20 18634 / 0 – Unplug three plugs. 18576 / 1 – Loosen the screws. – Replace electronic ballast. The assembly is the same process in reverse order. 18575 / 1 3.7.3 Starting device...

  • Page 43: Exhaus Air, Ventilation

    Tests and replacements Exhaus air, ventilation 3.8.1 Exhaust flap spring Not applicable for this device. 3.8.2 Exhaust air hose 3.8.3 Internal air lines Not applicable for this device. 3.8.4 Gaiter/canopy to base Not applicable for this device. 3.8.5 EPP air ducts Not applicable for this device.

  • Page 44: Exhaust Flap Spring

    Tests and replacements 3.8.1 Exhaust flap spring Not applicable for this device. 3.8.2 7.2 Option: Exhaust air hose – Test or replace according to checklist #1018814-… If an exhaust air hose is present: – Check for firm hold, wear and damage. See chapter Exhaus air, ventilation, page 43.

  • Page 45: Fan

    Tests and replacements 3.8.7 7.7 Fan 18xx4 – Test or replace according to checklist #1018814-… – Information on how to do this, see Installation instructions #1018736-.. Replacement fan: The following work step applies for both fans: – Remove the plug. –...
  • Page 46 Tests and replacements – Unscrew screws. – Unscrew the trim and swivel it back. 18627 / 0 – Remove the décor. 18631 / 0 – Loosen the screws. – Remove the metal sheet. 14 x T 20 18634 / 0 –...
  • Page 47 Tests and replacements – Tip the fan forwards. – Turn the fan forwards by hand and pull the cable out of the cable lug. – Replace the fan. The assembly is the same process in reverse order. 05/2018 1018935-00A Service instruction – 47/66...

  • Page 48: Servo Motors

    Tests and replacements 3.8.8 Servo motors Not applicable for this device. 3.8.9 7. 9 Air filter 18xx3 – Test or replace according to checklist #1018814-… – Information on how to do this, see operating instructions #1018628-.. Replacement air filter – Remove the filters.
  • Page 49 Tests and replacements – Reinstall the filters. The assembly is the same process in reverse order. 05/2018 1018935-00A Service instruction – 49/66...

  • Page 50: Bearings, Springs, Shock Absorbers

    Tests and replacements Bearings, springs, shock absorbers 18588 / 0 3.9.1 Springs 3.9.2 Bearings/sliding bearings 3.9.3 Rubber-metal buffer (lifting mechanism) 3.9.4 Cables and guide rollers Not applicable for this device. 3.9.5 Fall protection Not applicable for this device. 3.9.6 Lifting mechanism Not applicable for this device.

  • Page 51: Springs

    Tests and replacements 3.9.1 8.1 Springs Check for presence, wear and damage. Replacement: – Remove the metal spring – Secure the new metal spring. 18590 / 0 3.9.2 8.2 Bearings/sliding bearings – Check for presence, wear and damage. Replacement: Push the canopy upwards. –...

  • Page 52: Gas Pressure Absorbers/Oil Dampers

    Tests and replacements 3.9.7 8.7 Gas pressure absorbers/oil dampers Check for presence, wear and damage. 18592 / 1 Replacement: – Unscrew two (3) screws. – Remove the cover. – Lift up the safety ball head. 18625 / 0 – Replace the new dampers. The assembly is the same process in reverse order.

  • Page 53: Transport Rollers

    Tests and replacements 3.9.8 Transport rollers Not applicable for this device. 3.10 UV components 3.10.1 Lamps / LP / HP 3.10.2 Filter panels Not applicable for this device. 3.10.3 Reflectors Not applicable for this device. 3.10.4 Starter Not applicable for this device. 3.10.5 Chip cards Not applicable for this device.

  • Page 54: Chip Cards

    Tests and replacements 3.10.5 Chip cards Not applicable for this device. 3.10.6 Lamp sockets Replacement: – Remove the acrylic glass panel: see Operating instructions or Chapter 5.2 Acrylic panel: Rear door / side section / front doors, page 37 – Remove lamp cover: see Operating instructions or Installation Instructions –...
  • Page 55 Tests and replacements – Remove the décor. 18631 / 0 – Loosen the screws. – Remove the metal sheet. 14 x T 20 18634 / 0 – Loosen the cable from socket. 18646 / 0 – Loosen the socket and push back. –...

  • Page 56: Safety Switches/Locks

    Tests and replacements 3.11 Safety switches/locks 3.11.1 Sensors (temperature, pressure) Not applicable for this device. 3.11.2 Temperature limiter 3.11.3 Switches/wafer switches 3.11.4 Opening-locking mechanism Not applicable for this device. 3.11.1 Sensors (temperature, pressure) Not applicable for this device. 3.11.2 10.2 Temperature limiter 18594 / 0 Check for presence, wear and damage.
  • Page 57 Tests and replacements – Remove the cover. 18628 / 0 – Remove the décor. 18631 / 0 – Loosen the screws. – Remove the metal sheet. 14 x T 20 18634 / 0 – Remove the trim. 18658 / 0 –...
  • Page 58 Tests and replacements – Remove the magnetic cover. – Remove third and fifth lamp. NOTES: On the side panel, the second and third lamps must be removed in order to reach the temperature limiters. 18642 / 0 NOTES: Note temperature value! See technical documentation. –...

  • Page 59: Switches/Wafer Switches

    Tests and replacements – Replace temperature limiter The assembly is the same process in reverse order. Temperature limiter: Reset – Using a pointed, long tool, for example a screw driver, press the reset button through the drilled holes. 18647 / 0 3.11.3 Switches/wafer switches Not applicable for this device.

  • Page 60: Option: Vibra Shape

    Tests and replacements 3.12 Option: Vibra Shape Replacement Vibra Shape: – Remove the silicone foot mat – Remove the cover of the Vibra Shape. – Unscrew screws. – Unplug the plug – Replace the Vibra Shape The assembly is the same process in reverse order. 18595 / 0 Replacement silicone foot mat –...

  • Page 61: Operation

    Tests and replacements 3.13 Operation 3.13.1 Handles/retaining ropes Not applicable for this device. 3.13.2 Control films/safety mat Not applicable for this device. 3.14 Mechanical components 3.14.1 Seats Not applicable for this device. 3.14.2 Plastic panels Not applicable for this device. 3.14.3 Protective grille against intervention Not applicable for this device.

  • Page 62: Warning Label

    Tests and replacements 3.14.4 Warning label See also Operating instructions #1018628-.. 1. Exposure label 1018815-.. 2. Standards 3. Sticker 1014367-.. 4. Name plate 5. UDI plate 6. Sticker EMERGENCY OFF 1018687-.. 7. Lamp cover base sticker 801139-.. 8. Warning sticker UV radiation 1510686-.. 9.

  • Page 63: Acceptance Testing

    #1016189-... The report #1016189-.. is attached in the documenta- tion - folder (chaper 4, installation instructions). Then send the signed test report to the Technical Service: JK Products & Services, Inc. 411 West Washington Avenue Suite B Jonesboro, Arkansas...

  • Page 64: How To Store The Device

    All packaging consists of 100 % recyclable materials. Disposal of old devices The device has been manufactured using recyclable materials. The JK Corpo- rate Group will provide you with information on the content or potential haz- ards of the materials used.
  • Page 65 Index Index Acrylic panel……………………. 37 Maintenance……………………. 14 Air filter………………………….. 48 Audio…………………………….. 33 Noise level……………………….15 Base plate Overview types of connectors…………………… 19 load………………………….. 15 Bearings, springs, shock absorbers……………………….. 50 Packaging………………………. 64 PCB……………………………… 29 Power OFF device…………….. 13 Customer Service……………….. 2 Decommissioning……………….64 Power rating…………………….
  • Page 66 Index 66/66...

This manual is also suitable for:

158/48-0 vs18261/018262/0

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