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Installation Instructions
Model-No.: JK 127 / 48-4 (TT)
Model-No.: JK 127 / 52-4 (TT)
Model-No.: JK 127 / SA 52-4 (TT)
1013661-01 / us / 04.2015

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Summary of Contents for JK 127/48-4 TT

  • Page 1 Installation Instructions Model-No.: JK 127 / 48-4 (TT) Model-No.: JK 127 / 52-4 (TT) Model-No.: JK 127 / SA 52-4 (TT) 1013661-01 / us / 04.2015...
  • Page 2 Manufacturer JK-Products GmbH Köhlerhohner Straße 53578 Windhagen GERMANY Tel.: +49 (0) 22 24 / 818-140 Fax: +49 (0) 22 24 / 818-166 Technical Service JK Products & Services, Inc. #1 Walter Kratz Drive Jonesboro, AR 72401 800-445-0624 (toll-free)  870-935-9046 e-mail: support@jkamerica.com http://support.jkamerica.com...
  • Page 3 Contact information NOTE: The illustrations and text apply to the Model-No.: JK 127/.., even if only one unit is shown. NOTE: The right to make technical modifications concerning the specifications and information in these operating instructionsl is reserved. Reprinting and reproduction, in whole or in part, of this manual is only permitted with our previous written approval and with specification of the source.
  • Page 4: Table Of Contents

    Removing the front panel .............. 21 Dismantling the tray ............... 23 Dismantling the AQUA / AROMA SYSTEM ........24 Model-No. JK 127/48-4 TT / JK 127/52-4 TT: Dismantling the circuit board (DALI controller) ......25 Dismantling the control unit ............26 Dismantling the component rack ...........
  • Page 5 Refitting the air conditioning ............43 Mounting the component rack ............44 Mounting the control unit ............... 46 6.10 Model-No. JK 127/48-4 TT / JK 127/52-4 TT: Mounting the circuit board (DALI controller) ........47 6.11 Mounting the AQUA / AROMA SYSTEM ........47 6.12...
  • Page 6: What Certain Words And Signs Mean (Glossary)

    What certain words and signs mean (Glossary) What certain words and signs mean (Glossary) Definitions Authorized, trained and qualified staff Qualified staff from an external company who have been trained and author- ized by the manufacturer for assembly and maintenance work with specific devices.
  • Page 7 What certain words and signs mean (Glossary) Caution notices, nonobservance can lead to less than serious injury or damage of property. CAUTION! Heavy parts! Risk of injury! The word 'Caution' together with the warning sign points out that less than serious injury can be expected here. Countermeasures: –...
  • Page 8: Symbols On The Device

    What certain words and signs mean (Glossary) Symbols on the device The following symbols are displayed on the device: Manufacturer, production year and month Type BF applied part Follow Operating Instructions. Therefore you must never fill the AQUA SYSTEM canister with tap water or other liquids.
  • Page 9 What certain words and signs mean (Glossary) Temperature limitations. The temperature limits are noted next to the upper and lower horizontal line. Recyclable material. Polystyrene Cardboard Mixed paper Steel Wood 04/2015 1013661-01 Installation instructions– 9/70...
  • Page 10: Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To Persons

    – The unit may only be assembled, installed, upgraded or repaired by specially qualified personnel who have been trained by JK Global Service Division or an au- thorized partner. – Install this unit in accordance with the National Electri- cal Code (USA) or the Canadian Electrical Code, part I in addition to all local codes.
  • Page 11: Instructions Pertaining To A Risk Of Damage To The Machine

    What certain words and signs mean (Glossary) Instructions pertaining to a risk of damage to the machine NOTICE The unit can be damaged or destroyed! – Dismantling as well as assembly is only permitted in the sequence stipu- lated in this manual. –...
  • Page 12: Information For Authorized, Trained And Qualified Staff

    Information for authorized, trained and qualified staff Information for authorized, trained and qualified staff Transport and transport damage Please inform the owner if you discover any transport damage when un- packing and installing the unit. Please take note of the following information, so that any damage can be taken care of quickly and without any complications arising: ...
  • Page 13: Ventilation

    Information for authorized, trained and qualified staff Ventilation NOTICE Danger of overheating by obstruction of the air routing! Operating faults possible. – Do not change, obstruct or block the air inflow and outflow to the device or make any unauthorized changes to the device. The manufacturer shall bear no liability for damage or injuries resulting from such actions.
  • Page 14 Information for authorized, trained and qualified staff NOTICE Risk of overheating due to air flow problems! Operating faults possible. – Do not change, obstruct or block the air inflow and outflow to the device or make any unauthorized changes to the device. The manufacturer shall bear no liability for damage or injuries resulting from such actions.
  • Page 15: Electrical Connection

    Information for authorized, trained and qualified staff Electrical connection DANGER! You can be killed or injured by an electric shock or in- jured by overexposure! Skin damage and sunburn possible. Danger of overheating by obstruction of the air routing. – No modification of this equipment is allowed.
  • Page 16: Power Off Device And Secure Against Being Switched On Again

    Information for authorized, trained and qualified staff Power OFF device and secure against being switched on again DANGER! The device must be powered off before any work is per- formed. – Switching off the device alone is insufficient, as certain points may remain energized.
  • Page 17: Maintenance

    NOTICE Use only OEM parts of the same type! The use of other parts may limit or void your manufacturer´s warranty. JK Products and Services, its parent company, and affiliates are not liable in the case of damage or injury proven to be the result of the use of non-genuine spare parts.
  • Page 18: Information For Dismantling And Assembly

    Information for dismantling and assembly Information for dismantling and assembly Tools and equipment The following tools are required for the dismantling / assembly work:  No. 2 Philips screwdriver  Battery-powered screwdriver  13 and 17 mm double open-ended wrenches ...
  • Page 19: Dismantling

    Dismantling Dismantling This section describes the steps for dismantling in detail. At least four fitters are required for the dismantling. Removing the transport locks Bottom transport locks: – Remove transport film. – Undo the nuts on the rear side of the device. –...
  • Page 20 Dismantling – Remove the lamp cover. – Open the acrylic panel. – Remove the lamp covers. – Take out the intermediate panel. – Unlock hydraulic arm holders and remove lock. – Partly pull out hydraulic arm, push in again, and put into front recess. On both sides: –...
  • Page 21: Removing The Front Panel

    Store the acrylic panel in a clean and safe position. – Lift the acrylic panel with the side panel out of the device. Removing the front panel Open tray. Applies to Model-No. JK 127/SA 52-4 TT only: – Unplug plug ST84. 04/2015 1013661-01...
  • Page 22 Dismantling – Unplug all plug connections from the box at the front of the component rack. – Unplug plug connections at the foot of the device (control unit). – Unscrew the metal sheet for electrical grounding at the front panel. –...
  • Page 23: Dismantling The Tray

    Pull the front panel out towards the front. Lines with the following plugs are connected to the front panel: ST53 ST20 ST50 Applies to Model-No. JK 127/SA 52-4 TT only: – Provided extra item: Remove box with sensor from the device. Dismantling the tray –...
  • Page 24: Dismantling The Aqua / Aroma System

    Dismantling – Remove the left and right side screws. NOTE: Ensure not to lose the bushings. Remove bushing, if nec- essary. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15893 / 0 Remove the tray: – Use two persons to lift and take out the tray. –...
  • Page 25: Model-No. Jk 127/48-4 Tt / Jk 127/52-4 Tt: Dismantling The Circuit Board (Dali Controller)

    Unplug all hoses. To do this, press the blue ring and take off the hose. – Put protective caps on the hoses. – Take out the AQUA / AROMA SYSTEM. 07931 / 1 Model-No. JK 127/48-4 TT / JK 127/52-4 TT: Dismantling the circuit board (DALI controller) CAUTION! Electrostatically endangered elements! –...
  • Page 26: Dismantling The Control Unit

    Dismantling Dismantling the control unit – Disconnect connectors from the control unit. – Disconnect connectors from the component rack. – Remove control unit. 07921 / 1 Dismantling the component rack – Unscrew the screws of the component rack transport lock. Tool: No.
  • Page 27 Dismantling – Unplug remaining connectors on the left side of the component rack. 16618 / 0 – Unplug all connectors on the right side of the component rack. 07923 / 1 – Unplug plug of the device fan. 07935 / 1 –...
  • Page 28: Dismantling The Air Conditioning

    Dismantling Dismantling the air conditioning – Unplug connector and mains plug of the air conditioning unit cover. – Remove condensate canister and air conditioning unit cover. – With Climatronic plus: Remove ventilation duct cover. 07938 / 1 – Unplug connectors at ventilation duct. –...
  • Page 29: Dismantling The Canopy

    Dismantling 5.10 Dismantling the canopy – Unscrew pull reliefs on the left side. – Unscrew both pull relief screws (canopy wiring). Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 07944 / 0 – Unplug the hose connecting the AQUA / AROMA SYSTEM with the canopy.
  • Page 30 Dismantling – Unscrew the cable duct covering and remove it. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15077 / 0 NOTICE Cable and plugs may become damaged! – Carefully pull out the cable towards the top. 15075 / 0 Removing faceplate parts: NOTICE...
  • Page 31 Dismantling – Unscrew the screws. – Remove sheet plate. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 – Disconnect power supply from the LED band. – Unscrew the screws – Remove canopy front panel. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 –...
  • Page 32 Dismantling – Disconnect connectors at the LED panel on the right side. – Loosen screws in the slotted holes at the top and at the bottom. – Push bracket sheet with LED panel to the right. – Remove bracket sheet with LED panel. Tool: 8 mm open-ended wrench Removing the canopy: –...
  • Page 33: Removing Head End And Foot End, Rear Panel

    Dismantling CAUTION! Heavy parts! Risk of injury! The canopy weighs over 242.5 lb/110 kg. – We recommend that it is lifted by four (4) people. – Lift the canopy and remove it. 07911 / 0 5.11 Removing head end and foot end, rear panel –...
  • Page 34 Dismantling – Carefully tip over the rear panel with head and foot end. – Take out the floor plate. 15580 / 0 – Unscrew six screws at each end of the device. – Take the head and foot ends away. NOTE: If it is difficult to remove the head and foot ends, it may help to press the rear panel lightly to the rear.
  • Page 35: Assembly

    Assembly Assembly This section describes the steps for assembly in detail. At least four fitters are required for the assembly. NOTICE Danger of overheating by obstruction of the air routing! Operating faults possible. – Do not change, obstruct or block the air inflow and outflow to the device or make any unauthorized changes to the device.
  • Page 36: Mains Connection And Connection Of Timers

    Assembly Mains connection and connection of timers – Unhook cable from clip. – Unscrew X3 clamp cover. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15132 / 0 – Loosen screws of CE socket holder. – Unhook holder. 2-3 mm –...
  • Page 37 Assembly MCS III plus The plug on the manual control unit (1) must be dismantled. The control line (2) is directly connected to the connector strip (3) of the device. 1. Manual control unit with microprocessor 2. Connecting cable (control line) 3.
  • Page 38: Refitting Head End And Foot End

    Assembly – Connect ground cable to cover. – Re-fasten mains connection cover. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15141 / 0 Refitting head end and foot end – Re-insert the foot end and tighten the screws. –...
  • Page 39: Installing The Canopy

    Assembly Installing the canopy CAUTION! Heavy parts! Risk of injury! Weight canopy: approx. 242.51 Ib / 110.0 kg – This procedure requires four (4) people. – Place the canopy on the lifting device. The canopy must lock in place! 15091 / 0 –...
  • Page 40 Assembly – Hook in bellows and tighten screws. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 – Fasten canopy safety screws. Tool: 4 mm Allen key Mounting the LED panels: CAUTION! Electrostatically endangered elements! – Observe ESD protection rules. –...
  • Page 41 Assembly – Plug in the connectors. Mounting the faceplate – Fasten the sheet plate. – Place the canopy front plate on the canopy. – Fasten to the leading edge and the sheet plate. – Connect power supply of the LED band. –...
  • Page 42: Optional: Mounting An Enclosed Tanning Tunnel

    Assembly Mounting the CONTROL CENTER: – Hold the CONTROL CENTER in place and plug in the connector. – Insert the CONTROL CENTER and click into place with the 3 catches. – Fasten with 2 screws. – Plug caps on the screws. Canopy transport locks: –...
  • Page 43: Mounting The Shoulder Tanner / Connecting The Audio System

    Assembly Mounting the shoulder tanner / connecting the audio system Model-No.:  JK 127/48-4 TT  JK 127/52-4 TT  JK 127/SA 52-4 TT Refitting the air conditioning – Re-fit the head and body ventilation cover. 15096 / 0 –...
  • Page 44: Mounting The Component Rack

    Assembly – Plug in the head and body ventilation (ST56) connectors at the ventilation ducts. – Push air conditioning and heating cables into the clamps. 15125 / 0 – With Climatronic plus: attach ventilation duct cover. – Put condensate canister and air conditioning unit cover into the right place.
  • Page 45 Assembly NOTICE The cables may get damaged. – Ensure that no cable becomes clamped between the component rack and floor plate! – Lift the component rack into the device. – Push back until component rack locks into clamps. 15137 / 0 –...
  • Page 46: Mounting The Control Unit

    Assembly – Plug in connectors on the left side of the component rack. Mounting the control unit – Insert cables (BU75 and BU76) and all hoses into the cable duct. Do not yet close cable duct! – Insert control unit. ST75 ST76 15142 / 0...
  • Page 47: Model-No. Jk 127/48-4 Tt / Jk 127/52-4 Tt: Mounting The Circuit Board (Dali Controller)

    Assembly 6.10 Model-No. JK 127/48-4 TT / JK 127/52-4 TT: Mounting the circuit board (DALI controller) CAUTION! Electrostatically endangered elements! – Observe ESD protection rules. – Hinge the board bracket (1) (DALI controller). – Fasten hexagonal M6 nuts (2). –...
  • Page 48 Assembly – Plug in both connectors ST75 and ST76. – Insert cables (BU39 and BU74) of the AQUA / AROMA SYSTEM into the cable duct. – Plug in cables (BU39 and BU74) into the control unit. – Close cable duct. –...
  • Page 49: Refitting The Tray

    Assembly – Unpack cap with hose. – Fasten cap with hose to the canister. 15603 / 0 6.12 Refitting the tray – Insert tray. 15440 / 0 – Fasten left and right screws through the support with bushings. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15148 / 0 NOTE: Before mounting the gas springs mount the acrylic panel in...
  • Page 50 Assembly – If lamps are in place: Use cardboard or similar to prevent damage to the lamps. – Tighten the screw. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 – Fasten two screws on each side. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 –...
  • Page 51: Refitting The Front Panel

    Assembly – Insert gas springs with piston rod facing downwards. – Clip top end into fastening. – Push gas springs clips into fastening. – Remove support. 15149 / 0 – Plug in the rear two connectors on the left side of the component rack. 6.13 Refitting the front panel –...
  • Page 52 – Connect LED bus line. – Fasten the metal sheet for electrical grounding to the front panel. Applies only to Model-No. JK 127/SA 52-4 TT: – Plug in plug ST84. – Close the bed base. You should hear the bed base click into place.
  • Page 53 Assembly – Lift up the acrylic panel. – Insert intermediate plate. – Pull off protective film. – Insert lamp covers. – Close the acrylic panel. – Pull off protective film. – Close the lamp cover. – Cose side panel. – Lock side panel screws.
  • Page 54: Check For Correct Positioning Of The Acrylic Panel

    Assembly 6.13.1 Check for correct positioning of the acrylic panel – Check the head and foot to make sure that the acrylic panel is positioned correctly. The magnets must be exactly above one another. The magnets must be in contact. Moving the acrylic panel lock If the magnets are not exactly above one another, the acrylic panel lock can be moved sidewards.
  • Page 55: Installing Sensor And Base Station

    To adjust the height, rotate the magnets. – Close the acrylic panel. – Remove fingerprints and other soiling carefully. Inserting the lamps (Model-No. JK 127/48-4 TT JK 127/52-4 TT): see Operating Instructions. 6.14 Installing sensor and base station  Model-No. JK 127/SA 52-4 TT (Assembly from page 14 on) –...
  • Page 56: Acceptance Testing

    #1016189-...The report #1016189-.. is attached in the Documenta- tion- folder (chaper 4, Installation instructions). Then send the signed test report to the Technical Service: JK Products & Services, Inc. #1 Walter Kratz Drive Jonesboro, AR 72401 FAX: 870-935-9046 E-mail: support@jkamerica.com...
  • Page 57: Technical Data

    Technical data Technical data Power rating, electrical specifications and noise level Information regarding the power rating, electrical specifications and noise level are contained in the operating instructions and on the name plate. Dimensions Information regarding the dimensions is contained in the operating instruc- tions.
  • Page 58: Appendix

    HF emissions as per CISPR 11 Class B Model-No.: JK 127 ... has been designed for use in all devices, including those in residential areas, and it has been determined that it can be used for residential pur- poses as soon as it is connected up to a public mains supply that also supplies buildings.
  • Page 59 Appendix 8.1.2 Table 202: Guidelines and manufacturer's declaration – Electromagnetic interference The tanning system has been designed for use in the electromagnetic envi- ronment specified below. The device operator must ensure that it is used in such an environment. Interference immunity tests IEC 60601 - Test level Defined level Electromagnetic...
  • Page 60 Test level Portable and mobile radios are not to be used at shorter distances to the Model-No.: JK 127 / 48-4 TT and its cables other than the recommended safe distance, which has been calculated according to the transmitting frequency are made.
  • Page 61: Model-No.: Jk 127

    Model-No.: JK 127/ ... Model-No.: JK 127/ ... has been designed for use in an electromagnetic envi- ronment in which the radiated HF interference is controlled. The operator of the device can help to reduce electromagnetic interference by maintaining a...
  • Page 62: Jk-Products, Inc. - Limited Warranty

    10 days after purchase to insure valid registration and coverage for potential claims. If the warranty card is not registered, proof of purchase from JK-Products, Inc. or its authorized dealer or distributor will be required prior to any consideration on warranty claims.
  • Page 63: Limited Acrylic Warranty

    JK-Products, Inc. – Limited Warranty Limited Acrylic Warranty JK Products, Inc. warrants its acrylic sheets to be free from defects in material and workmanship, under intended normal use, for a period of three (3) years from date of sale of the tanning bed. Due to the tanning lotions, cosmetics, disinfectant and improper cleaners used on tanning surfaces that cannot be controlled by JK Products, Inc., after the first thirty (30) days of warranty peri-...
  • Page 64: Labor Warranty Claim/Credit Procedures

    Each dealer/distributor has their own internal procedure for handling Warranty Claims and credits. NOTE: JK-Products, Inc., the manufacturer, does not involve itself in the direct handling of a Warranty Claim except where mitigat- ing circumstances apply and where required by law.
  • Page 65: Limited Lifetime Warranty

    This warranty is not transferable and is only applicable to the original pur- chaser named on a completed and registered warranty record at JK-Products, Inc. headquarters. JK Products, Inc. obligations do not include transportation charged on the shipping of new components to the customer or on the return of defective components of the manufacturer.
  • Page 66 JK-Products, Inc. – Limited Warranty 66/70 04/2015...
  • Page 67 JK-Products, Inc. – Limited Warranty 04/2015 1013661-01 Installation Instructions 67/70...
  • Page 68: 10 Index

    Index 10 Index Acceptance testing ..................56 Acrylic panel Dismantling ....................19 Permitted load ..................57 Air conditioning Dismantling ....................28 Refitting ....................43 AQUA / AROMA SYSTEM Dismantling ....................24 Mounting ....................47 Audio system Connecting ....................43 Canopy Dismantling ....................
  • Page 69 Index Information for dismantling ................18 Information for service staff ................12 Installation location ..................13 Lamp configuration ..................57 Mains connection, setting up ................. 36 Maintenance ....................17 Noise level ..................... 57 Power OFF device ..................16 Power rating, electrical specifications and noise level ........57 Rear panel Removing ....................
  • Page 70 Index 70/70 04/2015...

This manual is also suitable for:

127/52-4 tt127/sa 52-4 tt

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