JK ERGOLINE PRESTIGE Series Installation Instructions Manual

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G L O B A L S E R V I C E

E R G O L I N E

P R E S T I G E S E R I E S

S U N A N G E L

S U N A N G E L S 5 2

INSTALL ATION INSTRUCTIONS

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Summary of Contents for JK ERGOLINE PRESTIGE Series

Page 1 G L O B A L S E R V I C E E R G O L I N E P R E S T I G E S E R I E S S U N A N G E L S U N A N G E L S 5 2 INSTALL ATION INSTRUCTIONS...
Page 3 Ergoline PRESTIGE 1100 EXTREME POWER TEMPTRONIC PLUS Ergoline PRESTIGE 990 DYNAMIC POWER TEMPTRONIC PLUS Ergoline PRESTIGE 990 DYNAMIC POWER TEMPTRONIC SUNANGEL S 52 Installation Instructions 1002512-01 / us / 09.2012...
Page 4 Copyright The copyright remains with JK-Holding GmbH / GERMANY. The contents may not be partially or completely duplicated, distributed or utilized for competition purposes without authorization or disclosed to other parties.
Page 5 Table of contents Table of contents Important safety notes and information ........5 Instructions pertaining to a risk of fire, electric shock, or injury to persons ................5 Description of warning signs ............8 Information for service staff ............9 Transport and transport damage .............
Page 6 Table of contents Mounting the control unit ............... 40 Mounting the AQUA / AROMA SYSTEM ........41 5.10 Refitting the tray ................43 5.11 Refitting the front panel ..............44 5.12 Refitting the acrylic panel and side panel ........45 5.12.1 Check for correct positioning of the acrylic panel ......
Page 7 – The unit may only be assembled, installed, upgraded or repaired by specially qualified personnel who have been trained by JK Global Service Division or an au- thorized partner. – Install this unit in accordance with the National Electri- cal Code (USA) or the Canadian Electrical Code, part I in addition to all local codes.
Page 8 Important safety notes and information Electrical connection DANGER – HIGH VOLTAGE! You can be killed or injured by an electric shock! DANGER! Electricity throughout entire device! – Only an authorized specialist company is permitted to make the on-site electrical connections (equipment connection socket)! –...
Page 9 Important safety notes and information CAUTION! The device could sustain damage! Where there are large differences in temperature between the transport route and the installation site, the device may not be put into operation immediately after being set up. – Wait at least two (2) hours before connecting the de- vice to the power supply.
Page 10 Important safety notes and information Description of warning signs Danger notices, damage to persons: DANGER! Type and source of danger, e.g. 'DANGER – High voltage!' DANGER! Description of the consequences, e.g. 'You can be killed or injured by an electric shock!' Countermeasures: –...
Page 11 Information for service staff Information for service staff Transport and transport damage Please inform the owner if you discover any transport damage when unpack- ing and installing the unit. Please take note of the following information, so that any damage can be taken care of quickly and without any complications arising: Any recognizable damage must be reported in writing within a period of ...
Page 12 CAUTION! Use only OEM parts of the same type! The use of other parts may limit or void your manufacturer´s warranty. JK Products and Services, its parent company, and affiliates are not liable in the case of damage or injury proven to be the result of the use of non-genuine spare parts.
Page 13 Information for service staff Power OFF device and secure against being switched on again EXTREME DANGER! DANGER! The device must be powered off before any work is per- formed. Switching off the device alone is insufficient, as certain points may remain energized. Therefore, switch off breakers before performing any work.
Page 14 Information for dismantling and assembly Information for dismantling and assembly Tools and equipment The following tools are required for the dismantling / assembly work: No. 2 Philips screwdriver  Battery-powered screwdriver  13 and 17 mm double open-ended wrenches  4 mm Allen key (Ergoline key 84500, 83828) ...
Page 15 Dismantling Dismantling This section describes the steps for dismantling in detail. At least four (4) fitters are required for the dismantling. Removing the transport locks Bottom transport locks: – Remove transport film. – Undo the nuts on the rear side of the device. –...
Page 16 Dismantling – Remove the lamp cover. 15578 / 0 – Open the acrylic panel. – Remove the lamp covers. 07904 / 0 – Take out the intermediate panel. 07905 / 0 On both sides: – Loosen the lower screw. – Remove the upper screw.
Page 17 Dismantling – A second person is needed to hold the acrylic panel! – Place cardboard or similar beneath the fixing to prevent damage to the lamps. – Unscrew the screw. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 07908 / 0 CAUTION! Danger of scratching or breaking!
Page 18 Dismantling – Unscrew and remove both knurled thumb-screws that hold the front panel in place. 07913 / 0 – Lift the front panel up slightly to release it from the retaining fixture. – Pull the front panel out towards the front. 07912 / 0 Dismantling the tray –...
Page 19 Dismantling – Turn the tray supports out of parking position and screw them into the tray. 15421 / 0 WARNING! Danger of being injured by the tray! WARNING! The tray is heavy and will drop down if the gas springs are removed! –...
Page 20 Dismantling Dismantling the AQUA / AROMA SYSTEM – Loosen the nut. – Unhinge the AQUA / AROMA SYSTEM. – Take off the cable canal cover on the left rear side. Tool: 13 mm double open-ended wrench 07930 / 0 – Disconnect connectors ST39 and ST74 from the control unit.
Page 21 Dismantling – Unplug connectors on component rack. – Take out control unit. 07921 / 1 Dismantling the component rack – Unscrew the screws of the component rack transport lock. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 16615 / 0 –...
Page 22 Dismantling – Unscrew the terminal clamp. – Remove the cables from the terminal clamp. Tool: Size 2 flat-bladed screwdriver 16617 / 0 – Unplug remaining connectors on the left side of the component rack. 16618 / 0 – Unplug all connectors on the right side of the component rack. 07923 / 1 –...
Page 23 Dismantling – Detach brackets at the rear side of the component rack and pull forward component rack. – Remove the component rack. NOTE: The component rack weighs over 132 lb/60 kg. If available, use a trolley for its transport. 16620 / 0 Dismantling the air conditioning –...
Page 24 Dismantling NOTE: Depending on the version the air conditioning unit weighs between 88 lb/40 kg and 99 lb/45 kg. We recommend that it is lifted by two (2) people. – Llift the air conditioning unit and remove it. – Pull front of ventilation duct to the left and carefully remove ventilation duct.
Page 25 Dismantling – Close the canopy. – Secure the lifting device with screws (transport lock, see page 13). Tool: 4 mm Allen key 7946 / Remove faceplate parts: CAUTION! Danger of scratching! We urgently recommend packing the faceplate parts in protective foil or faceplate protection covers. 15071 / 0 Light focus: –...
Page 26 Dismantling – Disconnect both accent lighting connectors. 15428 / 1 – Unscrew and take out the upper lamp unit. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15426 / 0 Remove faceplate parts: NOTE: The rubber coated washers may remain attached to the faceplate parts.
Page 27 Dismantling – Pack faceplate in faceplate protection cover (TN 190000170). Use velcro fastening! 15071 / 0 – Unscrew and take out the lower lamp unit. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15579 / 0 – Unscrew sheet-metal angle bracket.
Page 28 Dismantling – Loosen screws on the front side of the left faceplate. – Remove screws and washers. – Remove left faceplate. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15076 / 0 Connections to canopy: – Unscrew the bellows at the canopy. –...
Page 29 Dismantling – Pull the canopy bag over the canopy. – Push belts on the rear side of the canopy downwards, so that it is possible to access them from the interior of the device. Put belts around bellows! – Suspend hanging cables in the tapes of the canopy bag. 15080 / 0 –...
Page 30 Dismantling 4.10 Removing head end and foot end, rear panel – Remove head and body ventilation cover. 15083 / 0 – Unscrew side panel safety switches' holding bracket. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15084 / 0 –...
Page 31 Dismantling – Unscrew six (6) screws at each end of the device. – Take the head and foot ends away. NOTE: If it is difficult to remove the head and foot ends, it may help to press the rear panel lightly to the rear. 15086 / 0 Tool: No.
Page 32 Assembly Assembly This section describes the steps for assembly in detail. At least four (4) fitters are required for the assembly. CAUTION – DANGER OF OVERHEATING! Danger of overheating by obstruction of the air routing! Operating faults possible. Do not change, obstruct or block the air inflow and out- ...
Page 33 Assembly – Lead the control cable through the rear wall. 16652 / 0 – Connect ground cable to cover. – Re-fasten mains connection cover. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 16627 / 0 Refitting head end and foot end –...
Page 34 Assembly – Re-fasten the side panel safety switch holding bracket. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15090 / 0 Mounting the canopy NOTE: The canopy weighs over 242 lb/110 kg. We recommend that it is lifted by four (4) people. –...
Page 35 Assembly – Fasten cable duct cover. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15094 / 1 – Hook in bellows and fasten screws. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15095 / 1 –...
Page 36 Assembly – Fasten sheet-metal angle bracket. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15112 / 0 – Fasten lower lamp unit. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15581 / 0 Middle faceplate (front): –...
Page 37 Assembly – Fasten upper lamp unit. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15436 / 0 – Plug in both accent lighting connectors. 15442 / 0 – Fasten light focus consoles. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15582 / 0 Light focus: –...
Page 38 Assembly Canopy transport locks: – Undo the screws and nuts of the canopy transport lock. – Remove the screws and nuts. – Open the canopy. Tool: 4 mm Allen key 07901 / 0 NOTE: Turn canopy transport lock into parking position in the tray, see page 44.
Page 39 Assembly Refitting the air conditioning – Re-fit the head and body ventilation cover. 15096 / 0 – Carefully insert ventilation duct diagonally to the back and press in front. The ventilation duct must lock into place! 15124 / 1 NOTE: Depending on the version the air conditioning unit weighs between 88 lb/40 kg and 99 lb/45 kg.
Page 40 Assembly – With Temptronic plus: attach ventilation duct cover. – Put condensate canister and air conditioning unit cover into the right place. – Plug in connector and mains connector at air conditioning cover. 16628 / 0 Mounting the component rack –...
Page 41 Assembly – Fasten holder between air conditioning unit and component rack. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15423 / 0 – Attach the Timer Control Module to the component rack. – For information about connecting the timer see seperate instructions 'Intellitan Remote Timer' (order no.
Page 42 Assembly – Plug the connector into the device fan. 16636 / 0 – Plug in all connectors on the right side of the component rack. ST/BU40 16637 / 0 – Plug in connectors on the left side of the component rack. ST/BU66 ST/BU67 ST/BU69...
Page 43 Assembly – Plug in connectors at control unit. – Plug in connectors at component rack. 16641 / 0 Mounting the AQUA / AROMA SYSTEM Reconnect the hoses on the AQUA / AROMA SYSTEM: – Remove protective caps and put into parking position. –...
Page 44 Assembly – Suspend AQUA / AROMA SYSTEM into recess and fasten screw. Tool: 13 mm double open-ended wrench 15146 / 0 – Label AROMA canister with current date. – Unscrew caps from openings. 06488 / 0 – Clip AROMA canister into place. 07767 / 0 –...
Page 45 Assembly 5.10 Refitting the tray – Insert tray. 15440 / 0 – Fasten left and right screws through the support with bushings. Tool: No. 2 Philips screwdriver or battery-powered screwdriver with PHZ-bit 2 15894 / 0 Fit the gas springs: –...
Page 46 Assembly – Plug in the rear three (3) connectors on the left side of the component ST/BU33 ST/BU38 rack. ST/BU79 16645 / 0 – Unscrew tray supports from tray and turn them into parking position. – Turn transport lock into parking position. 15424 / 0 5.11 Refitting the front panel...
Page 47 Assembly Applies only to SUNANGEL S 52: – Plug in plug ST84. 5.12 Refitting the acrylic panel and side panel CAUTION! Danger of scratching! – Take care to ensure that you do not scratch the acrylic panels when you refit them. –...
Page 48 Assembly – Take panel support out of recess, pull up and insert downwards. – Re-clip support of gas springs on top side. – Turn over the support safety lever. 15160 / 0 – Insert the intermediate panel. 15161 / 0 –...
Page 49 Assembly – Attach the sticker (exposure label) to lamp bank. – Position: Flush with the left edge, in the middle at the 3rd screw. 0 mm/in 58 mm/2,3 in NOTE: When installation is complete, pull off all the protective film from the plastic and acrylic parts.
Page 50 Assembly – Align the acrylic panel lock. NOTE: Before the screws are fully tightened, lower the acrylic panel and check to make sure that the magnets are in the correct position above one another. – Fully tighten the screws. – Close the acrylic panel.
Page 51 Assembly 5.14 Power connection 09/2012 Installation instructions 49/52...
Page 52 Technical data Technical data Power rating, electrical specifications and noise level Information regarding the power rating, electrical specifications and noise level are contained in the operating instructions and on the name plate. Noise level information may be found in the operating instructions. Dimensions Information regarding the dimensions is contained in the operating instruc- tions.
Page 53 Index Index Acrylic panel Dismantling ....................13 Refitting ..................... 45 Air conditioning Dismantling ....................21 Refitting ..................... 37 AQUA / AROMA SYSTEM Dismantling ....................18 Mounting ....................41 Audio system Connecting ....................36 Canopy Dismantling ....................22 Mounting ....................32 Component rack Dismantling ....................
Page 54 Index Lamp configuration ..................50 Mains connection Setting up ....................30 Maintenance ....................10 Power connection ..................49 Power OFF device ..................11 Power rating, electrical specifications and noise level ........50 Rear panel Removing ....................28 Setting up ....................30 Safety information for dismantling and assembly ..........
Page 56 G L O B A L S E R V I C E J K- P R O D U C T S & S E R V I C E S , I N C . 1 Walter Kratz Drive Jonesboro, AR 72401 Phone: 800.643.0086 (Toll-free) Fax: 870.935.3618...

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