ProMinent Sigma S3Cb Operating Instructions Manual
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ProMinent Sigma S3Cb Operating Instructions Manual

Diaphragm motor-driven metering pump 3 control type
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Operating instructions
Diaphragm Motor-Driven Metering Pump
Sigma/ 3 Control Type S3Cb
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part no. 985524
Original Operating Instructions (2006/42/EC)
BA SI 045 08/12 EN

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Summary of Contents for ProMinent Sigma S3Cb

  • Page 1 Operating instructions Diaphragm Motor-Driven Metering Pump Sigma/ 3 Control Type S3Cb Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved. Part no.
  • Page 2 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-617 email: info@prominent.com Internet: www.prominent.com 987654321, 2, en_GB © 2012...
  • Page 3 Supplemental instructions Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you have an even greater need of the Oper‐ ating Instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operation guidelines ð...

  • Page 4: Table Of Contents

    Table of contents Table of contents Identity code..................6 Safety chapter................. 9 Storage, transport and unpacking..........13 Overview of equipment and control elements....... 15 4.1 Key functions................. 17 4.2 LCD screen identifiers............17 Functional description..............20 5.1 Drive unit................20 5.2 Liquid end................
  • Page 5 Table of contents 8.7.4 Security (SECURITY menu)..........62 8.8 Information about the pump (INFORMATION menu).... 63 8.9 Set language (LANGUAGE menu)........63 Operation..................64 9.1 Manual.................. 64 9.2 Remote operation..............66 Maintenance.................. 67 Repairs..................69 11.1 Cleaning valves..............69 11.2 Replacing the metering diaphragm........71 Troubleshooting................

  • Page 6: Identity Code

    Union nut and PVDF insert Union nut and SS insert Union nut and PVDF hose nozzle Union nut and SS hose nozzle Union nut and stainless steel welding sleeve Version With ProMinent Logo ® Without ProMinent logo ® Physiological safety declaration...
  • Page 7 Identity code S3Cb Sigma 3, Control Type, Version b Electric power supply 1 ph, 100-230 V ± 10 %, 50/60 Hz Cable and plug 2 m European 2 m Swiss 2 m Australian 2 m USA Relay No relay 1 output relay Fault indicating relay + semiconductor relay 0/4-20 mA analog current output / fault...
  • Page 8 Identity code S3Cb Sigma 3, Control Type, Version b English Spanish French FPM = fluorine rubber * for SST = 12 bar ** Pump without HMI control unit...

  • Page 9: Safety Chapter

    The general limitations with regard to viscosity limits, chemical resist‐ ance and density must be observed - see also ProMinent resistance www.prominent.com )! list (In the product catalogue or at Any other uses or modifications are prohibited.
  • Page 10 – Take into account the resistance of the materials which will come into contact with the chemical when selecting the feed chemical - see the ProMinent product catalogue www.prominent.com . or under CAUTION! Danger of personnel injury and material damage The use of untested third party parts can result in personnel injuries and material damage.
  • Page 11 Safety chapter CAUTION! Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. CAUTION! Warning of illegal operation Observe the regulations that apply where the unit is to be...
  • Page 12 Service Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent or Pro‐ Maqua to work on the system. Safety equipment warning signs This warning sign is fixed on the motor: The warning sign allways has to be present and kept in good visible condi‐...

  • Page 13: Storage, Transport And Unpacking

    Metering pump with mains power cable If necessary, connector kit for hose/pipe connection Product-specific operating instructions with EC Declaration of Con‐ formity General Operating Instructions ProMinent motor-driven metering pumps and hydraulic accessories As necessary, documents for options and accessories Storage...
  • Page 14 Storage, transport and unpacking Ambient conditions Data Value Unit Minimum storage and transport tempera‐ -10 °C ture Maximum storage and transport tempera‐ +50 °C ture Maximum air humidity * 95 % rel. humidity * non-condensing...

  • Page 15: Overview Of Equipment And Control Elements

    Overview of equipment and control elements Overview of equipment and control elements Overview of equipment P_SI_0110_SW Fig. 3: Overview of equipment S3Cb HMI control unit Frequency converter Drive unit Stroke length adjustment wheel Drive motor Liquid end Diaphragm rupture sensor Control elements P_SI_0088_SW Fig.
  • Page 16 Overview of equipment and control elements P_SI_0105_SW Fig. 5: HMI control elements LCD screen Fault indicator (red) Warning indicator (yellow) Operating indicator (green) [i] key / Cursor to right [ESC] key [START/STOP] key [DOWN] key [P / OK] key [UP] key P_SI_0106_SW Fig.

  • Page 17: Key Functions

    Overview of equipment and control elements 4.1 Key functions Application In continuous displays (operation) In adjustment mode (set up) [STOP/START] Pressed briefly Stop pump, Stop pump, start pump start pump [P / OK] ‘Batch’ oper‐ Pressed briefly Start batch (only in Confirm entry - jump to next menu ating mode), option or to continuous display...
  • Page 18 Overview of equipment and control elements 1 2 3 4 B0413 Operating main display Source indicator for stop Auxiliary operation / Diaphragm break sensor deactivated Module option Mode Main display Secondary display Display type (number of pages) Other identifiers, error source indicator 10 Continuous display identifier ("...
  • Page 19 Overview of equipment and control elements Field no. Icon Name Meaning ‘Analog’ ‘Analog’ operating mode ANALOG Error A fault exists. Stroke length adjust‐ Deviation in the stroke length from the value set at the ment time of the last locking of the setting menu. Flow control A flow control is connected.

  • Page 20: Functional Description

    Functional description Functional description 5.1 Drive unit The metering pump is an diaphragm pump, the stroke length of which can be adjusted. An electric motor (1) drives the pump. A worm gear (2) steps down its drive rotation A cam (3), in conjunction with the uptake fork (8) converts this into an oscillation movement of the slide rod (4).

  • Page 21: Liquid End

    Functional description Normal ω ω P_PL_0009_SW P_SI_0120_SW Fig. 8: Stroke movement at a) maximum stroke length and b) reduced stroke length. Stroke velocity ⍵ Cam rotational angle Discharge stroke Suction stroke Discharge opti. With a discharge optimised dosing profile, the discharge stroke is elon‐ gated, the suction stroke is executed as quickly as possible.

  • Page 22: Integral Bleed Valve

    Functional description Fig. 9: Cross-section through the liquid end Suction valve Diaphragm Discharge valve Dosing head Backplate 13 Safety diaphragm 5.3 Integral bleed valve The integral bleed valve normally operates as a simple, directly controlled bleed valve. As soon as the pressure exceeds the pressure value, which is set using the large spring (1), it lifts the ball (2).

  • Page 23: Multi-Layer Safety Diaphragm

    Functional description 5.4 Multi-layer safety diaphragm The multi-layer safety diaphragm has the same function as the conven‐ tional double diaphragm system with working and safety diaphragms; how‐ ever it also has the advantage that both diaphragms are joined together in a single unit.

  • Page 24: Operating Modes

    ‘BUS’ operating mode (Identity code, control variant: CANopen or PRO‐ FIBUS ® DP interface). This operating mode provides the option of control‐ ling the pump via BUS (see “Supplementary instructions for ProMinent delta and Sigma with PROFIBUS ". ® 5.6 Functions...

  • Page 25: Options

    Functional description "Flow" function: Stops the pump when the flow is insufficient, provided a dosing monitor is connected. The number of defective strokes, after which the pump is switched off, can be set in the ‘Settings’ menu. The following functions are available as standard: "Level switch"...

  • Page 26: Function And Fault Indicator

    Functional description 5.8 Function and fault indicator The operating and fault statuses are indicated by the three LED indicators and the ‘Error’ identifier on the LCD screen, see also the "Trouble‐ shooting" chapter. 5.9 LCD screen ‘Error’ appears and an additional error mes‐ If a fault occurs, the identifier sage.
  • Page 27 Functional description Comments: re 1 - "Priming" can take place in any mode of the pump (providing it is functioning). re 2 - "Fault", "Stop" and "Pause" stop everything apart from "Priming". re 3 - The "Auxiliary frequency" stroke rate always has priority over the stroke rate specified by an operating mode listed under 4.

  • Page 28: Assembly

    Assembly Assembly CAUTION! Danger of material damage The device can be damaged by incorrect or improper storage or transportation! – The unit should only be stored or transported in a well packaged state - preferably in its original packaging. – Only transport the unit when the red gear bleeding plug is pushed in.
  • Page 29 Assembly Space requirement CAUTION! Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. Position the pump so that control elements such as the stroke length adjustment knob, the indicating dial A or the oil inspection window are P_MOZ_0018_SW...
  • Page 30 Assembly CAUTION! Warning of faulty operation – Do not install the HMI and cable too close to devices and cabling that emit strong electrical interference.

  • Page 31: Installation

    Installation Installation CAUTION! Danger of personnel injury and material damage The disregard of technical data during installation may lead to personal injuries or damage to property. – Observe the technical data- refer to chapter "Technical Data" and, where applicable, the operating instructions of the accessories.
  • Page 32 They seal the connections between grooved pump P_SI_0021 valves and the grooved inserts from ProMinent - see Fig. 17: Moulded composite seals with Ä on page 31 .
  • Page 33 Installation CAUTION! Warning of illegal operation Observe the regulations that apply where the unit is to be installed. CAUTION! To check the pressure conditions in the piping system it is recommended that connecting options are provided for a manometer close to the suction and pressure connector. Manometer socket Discharge line (pipe) Discharge valve...

  • Page 34: Installation, Electrical

    Installation CAUTION! Warning against leaks Feed chemical which remains in the overflow line at the bleeder valve, can attack the valve or cause it to leak – Route the overflow line with a continuous slope and moreover with the tube nozzle pointed downwards - see Fig.

  • Page 35: Control Connectors

    Installation 7.2.1 Control connectors CAUTION! Incoming signals can remain without effect If the universal control wire, the external/pacing cable or the level monitoring cable is shortened below 1.20 m, the pump does not detect that it is connected. Consequently a warning message (for example) can be suppressed.
  • Page 36 Installation Output relay Pin assignment To pin VDE cable Contact CSA cable white NO (normally open) white P_SI_0043 Fig. 23: Cable conductor assignments green NC (normally closed) brown C (common) black 7.2.1.1.2 Fault indicating and semiconductor relay The first switch is a relay. The pacing output is electrically-isolated by means of an optocoupler with a semiconductor switch.
  • Page 37 Installation 7.2.1.1.3 Current output plus relay The module can be retrofitted and operates once it is plugged into the module board. ‘ANALOG OUTPUT’ menu, the variable to be signalled by the cur‐ In the rent output can be selected. If another switching function is required, the relay can be reprogrammed in ‘Relay’...
  • Page 38 Installation 7.2.1.2 External control External control Wiring diagram Wiring diagram View of the cable plug from the front Level switch cable Universal control wire (5-core) blue + black: open Pause function: -> Alarm message brown + black: closed -> Pump dosing brown + black: open ->...
  • Page 39 Installation Technical data "external control" Semi-conductor switch elements with a residual voltage of -0.7 V (e.g. transistors in open-collector circuits) or contacts (relays) can be used as input switch elements. P_BE_0014_SW Pin 1 = Pause input (activating func‐ Voltage with open contacts: approx.
  • Page 40 Installation Block diagram Sigma Control Inputs Outputs Pump, inside Empty signal 3 brown / Pause Level Warning 2 blue / Alarm sensor 1 black / GND VDE cable: 2 green / NC (fault alert) 1 brown / 5 V Fault indicating 1 white / NO Stroke 2 white / Cod.

  • Page 41: Hmi Operating Unit

    2 white / Contact External activation 4 brown / GND Pulse frequency, e.g. contact water meter, PLC etc. Function "External Contact" (ProMinent universal control wire) 3 blue / Analog 5-core 2 white / Contact External 1 brown / Pause activation...

  • Page 42: Pump, Power Supply

    Installation If the pump is operated without the HMI, the supplied sealing cap must be plugged into the CAN port above the LEDs of the pump base. CAUTION! Risk of short circuit If liquid penetrates into the CAN port, a short circuit may occur in the pump.

  • Page 43: Other Units

    Installation Key electrical data can be found on the pump name‐ – plate. 7.2.4 Other units Other units Install the other units according to their supplied documentation.

  • Page 44: Set-Up

    Set-up Set-up Please read the overviews in the appendix, "Control ele‐ – ments and key functions" and "Operating/setting dia‐ gram" for supplementary information. If no key is pressed for a 1 minute duration, the pump – returns to a continuous display. 8.1 Basic principles of control adjustment = Setting option = Adjustable...

  • Page 45: Changing To Adjustment Mode

    Set-up The number of continuous displays depends on the identity code, the selected operating mode and the connected addi‐ tional devices, see overview "Continuous displays" in the appendix. A horizontal scroll bar shows the number of continuous dis‐ plays and error messages and the position of the displayed continuous display or error message.

  • Page 46: Selecting The Operating Mode (Menu "Mode")

    Set-up Menu Mode Menu Settings Main menu Continuous Mode Settings display Service Information Language Menu Service Menu Information Menu Language 8.4 Selecting the operating mode (Menu "Mode") ‘Mode’ menu (dependent on the identity code, some operating In the modes may not be present) the following operating modes can be selected: ‘Manual’...

  • Page 47: Manual" Operating Mode Settings

    Set-up As to whether or not a further setting menu is available, depends on the selected operating mode and the connected devices or modules. Main menu Continuous Menu Menu Mode Settings display Settings Mode** Service Information Language Menu Timer* Menu Profibus* Menu Concentration...

  • Page 48: Contact" Operating Mode Settings

    Set-up Main menu Settings Batch Memory Mode Batch Memory Settings Auxiliary freq. Factor Service Calibrate Information Dosing Language Relay Factor Batch Memory Factor 0 0 0 0 5 Continuous display ‘Batch’ is one variant of the ‘Contact’ operating The operating mode mode - see the following chapter.
  • Page 49 Set-up CAUTION! ‘Manual’ operating mode to When changing over from ‘Contact’ operating mode, the pump maintains the stroke rate. The stroke rate can also be set in ‘Contact’ operating mode. It should normally be set to the maximum stroke rate. Main menu Settings Contact...
  • Page 50 Set-up Example table Factor Pulse (sequence) Number of strokes (sequence) Step-up* 100.00 100.00 1.50 1.50 (1 / 2) 1.25 1.25 (1 / 1 / 1 / 2) Reduction** 0.50 0.10 0.01 0.25 0.40 2.5 (3 / 2) (1 / 1) 0.75 1.33 (2 / 1 / 1) (1 / 1 / 1)

  • Page 51: Analog" Operating Mode Settings

    Set-up Non-processed pulses The number of received pulses, which could not yet be processed, is stored by the device in the stroke memory, if it was activated. When the [STOP/START] key is pressed or the "Pause" function is activated, the stroke memory is deleted.
  • Page 52 Set-up ‘Extended’ - ‘Curve type’ processing types, you can freely program Extended Under the pump behaviour. There are 3 curve types: ‘Linear’ ‘Lower sideband’ (lower sideband) ‘Upper sideband’ (upper sideband) The following applies to all three curve types: The smallest processable difference between I1 and I2 is 4 mA (ll I1-I2 ll ≥4 mA).
  • Page 53 Set-up Plot a diagram similar to the one above - with values for (I1, F1) and (I2, F2) – so that you can set the pump as desired! ‘Lower sideband’ Using this processing type, you can control a metering pump using the current signal as shown in the diagram below.

  • Page 54: Programmable Function Settings ("Settings" Menu )

    Set-up Main menu Settings Analog Mode Analog Standard Settings Auxiliary freq. Extended Service Calibrate Information Dosing Language Relay Extended Analog error Curve type Curve points Analog error Continuous display 8.6 Programmable function settings ("Settings" menu ) Setting menus are available in all operating modes in the menu "SET‐ TINGS"...

  • Page 55: Settings For The "Calibrate" Function (Calibrate Menu)

    Set-up 8.6.2 Settings for the “Calibrate” function (CALIBRATE menu) Calibrate Main menu Settings Calibrate Mode Batch Calibr. running Settings Auxiliary freq. 32.90 mL 0107 Service Calibrate Information Dosing Start with OK Stop with OK Language Calibr. quant. 0 0 0 3. 0 8 L Continuous display The pump can also be operated in the calibrated state.

  • Page 56: Settings For The "Metering" Function (Dosing Menu)

    Set-up ‘End’ and then press the key [P/OK] - the pump Select the option changes to a continuous display. ð The pump is calibrated. The corresponding continuous displays indicate the calibrated values. 8.6.3 Settings for the “Metering” function (DOSING menu) The "Dosing"...

  • Page 57: Settings For The "Dosing Monitor" Function (Dosing Monitor Menu)

    Set-up 8.6.4 Settings for the “Dosing monitor” function (DOSING MONITOR menu) Dosing control Main menu Settings Mode Analog control Settings Auxiliary freq. Tolerance Service Calibrate at auxiliary Information Dosing monitor Signalization Language Relay Tolerance 0 0 1 0 at auxiliary Signalization Continuous display...
  • Page 58 Set-up ‘Relay’ function in an almost You can reprogram the relays using the unlimited way. You can set whether the respective relay is to switch due to a warning alert, a fault alert, a pump stroke or to a triggering event of the timer: Selectable behaviour types ‘Relay’...

  • Page 59: Settings For The "Analog Output" Function (Analog Output Menu)

    Set-up 8.6.6 Settings for the “Analog output” function (ANALOG OUTPUT menu) Main menu Settings Analog output Range 0..20mA Mode Analog Range Settings Auxiliary freq. 4..20mA Function Service Calibrate Information Dosing Language Analog output Function Strokes / min Capacity Capacity at 20mA Continuous display Using the "Analog output"...

  • Page 60: Settings In The "System" Menu" (System Menu)

    Set-up 8.6.8 Settings in the "System" menu" (SYSTEM menu) Main menu Settings Analog output Unit Calibrate Liter Mode Unit Settings Dosing Gallon (U.S.) Diaphragm break Service System Information Language Continuous display ‘System’ menu you can select whether the pump uses ‘Liter’ or In the ‘Gallon (US)’...

  • Page 61: Adjusting The Display (Display Menu)

    Set-up 8.7.2 Adjusting the Display (DISPLAY menu) Main menu Service Display Contrast Mode Clear counters Contrast Settings Display Service HMI logout 0 4 0 % Information Security Language Continuous display ‘DISPLAY’ sub-menu the LCD screen contrast can be changed In the [Arrow keys] .

  • Page 62: Security (Security Menu)

    Set-up 8.7.4 Security (SECURITY menu) Main menu Service Security Access protect. none Mode Clear counters Access protect. Settings Display Lock menu Password Service HMI logout Lock all Information Security Language Password 2683 Continuous display ‘SECURITY’ menu, you can enter for which parts of the adjustment In the ‘Access protect’...

  • Page 63: Information About The Pump (Information Menu)

    Set-up Changing the stroke length variable In the stroke adjustment dial has been turned, the padlock flashes, the pump stops and a fault alert and key appear. If you enter the code, the pump continues metering and the fault alert clears. 8.8 Information about the pump (INFORMATION menu) Software version Main menu...

  • Page 64: Operation

    Operation Operation WARNING! Danger of electric shock Incompletely installed electrical options can allow moisture into the inside of the housing. – Knock-out openings in the pump housing must be equipped with matching modules or be sealed in a leak- tight manner. WARNING! Danger of electric shock A mains voltage may exist inside the pump housing.
  • Page 65 Operation [P/OK] key pressed for 2 s, the pump Changing to adjustment mode In continuous display if you keep the switches into adjustment mode - see "Adjustment" chapter. ‘Service è Security è Access protect’ the selection ‘Lock menu’ If under ‘Lock all’...

  • Page 66: Remote Operation

    Operation Continuous display Stop/start pump Change directly changeable variables Priming Start batch (only in "Batch" mode) Acknowledge errors Check adjustable values = security lock ("Lock menu") Adjustment = security lock ("Lock all") Mode Fig. 32: Operating options with a locked operating menu 9.2 Remote operation There is an option to control the pump remotely via a signal cable - refer to your system documentation and to the "Electrical Installation"...

  • Page 67: Maintenance

    Maintenance Maintenance Safety notes WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.
  • Page 68 Maintenance Standard liquid ends: Interval Maintenance work Personnel After approx. 5,000 oper‐ Change gear oil - refer to "Changing gear oil" in this chapter. Instructed personnel ating hours Quarterly Check the oil level. Quarterly* Check that the metering lines are fixed firmly to the liquid end. Technical personnel Check that the suction valve and discharge valve are correctly seated.

  • Page 69: Repairs

    Repairs Repairs Safety notes WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.
  • Page 70 Repairs Unscrew the valve from the liquid end. Screw the valve cap (5) on its suction side - see diagram. Carefully remove the parts from the valve body (2). Replace the worn parts. Clean the remaining parts. Check all parts. Insert the valve ball (3 and the valve seat (4).

  • Page 71: Replacing The Metering Diaphragm

    Repairs 11.2 Replacing the metering diaphragm Third party spare parts for the pumps may lead to problems when pumping. Use only original spare parts. – Use the correct spare part kits. In case of doubt, refer to – the exploded views and ordering information in the appendix.
  • Page 72 Should this not work, remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time. ð If this is still unsuccessful, contact ProMinent-ProMaqua cus‐ tomer service. Place the dosing head with the screws onto the diaphragm - the suction connector must be pointing downwards in the pump's fitting position.
  • Page 73 Repairs Checking the condition of the diaphragm rupture sensor If the inside of the diaphragm rupture sensor has become damp or dirt has penetrated it: replace. P_SI_0020_SW Fig. 35: Section through the Sigma diaphragm rupture warning system ("Visual break indicator" version) Working layer (≙...
  • Page 74 Repairs After a successful test, screw the transparent cover onto the dia‐ phragm rupture sensor and then continue at the top by fitting the diaphragm. Electrical diaphragm rupture sensor Press the piston of the diaphragm rupture sensor with a blunt, smooth object into the dosing head (approximately 4 mm) until the monitor triggers alarm.

  • Page 75: Troubleshooting

    Troubleshooting Troubleshooting Safety notes WARNING! Warning of dangerous or unknown feed chemical Should a dangerous or unknown feed chemical be used: It may escape from the hydraulic components when working on the pump. – Take appropriate protective measures before working on the pump (e.g.

  • Page 76: Warning Alerts

    Troubleshooting Fault description Cause Remedy Personnel The "Level" symbol appears flashing on The liquid level in the Fill the storage tank Technical the LCD screen, plus the error message storage tank has reached personnel ‘Level error’ E-33-3 and the pump stops. "liquid level low 2nd stage".

  • Page 77: All Other Faults

    ‘CANopen pump’ W8-3. pump. 12.4 All Other Faults Please contact the responsible ProMinent branch or agency, see www.prominent.de - "Contact" - "Your contact worldwide" or as the case may be, the published by details of these operating instructions.

  • Page 78: Decommissioning

    Decommissioning Decommissioning Decommissioning WARNING! Danger of an electric shock When working on the motor or electrical auxiliary equipment, there is a danger of an electric shock. – Before working on the motor, take note of the safety instructions in its operating instructions! –...
  • Page 79 Decommissioning CAUTION! Danger of damage to the device The device can be damaged by incorrect and improper storage or transportation. – Take into account the information in the "Storage, Trans‐ port and Unpacking" chapter if the system is decommis‐ sioned for a temporary period. (Temporary) decommissioning Personnel: Technical personnel...

  • Page 80: Technical Data

    Technical data Technical data 14.1 Performance data S3Cb Type Minimum pump capacity at maximum Max‐ Suction Permis‐ Connector back pressure imum lift sible pri‐ size stroke ming pres‐ rate sure, suction side Strokes/ ml/stroke m WS R"-DN 120145 PVT 31.5 1 1/2"...

  • Page 81: Viscosity

    Technical data 14.2 Viscosity The liquid ends are suitable for the following viscosity ranges: Version Stroke rate, max. Viscosity Strokes/min mPas Standard 0 ... 200 With valve springs 200 ... 500 With valve springs and 500 ... 1000* suction-side feed * Only when the installation is correctly adjusted 14.3 Shipping weight...

  • Page 82: Ambient Conditions

    Technical data 14.5 Ambient conditions 14.5.1 Ambient temperatures Pump, compl. Data Value Unit Storage and transport temperature -10 ... +50 °C Ambient temperature in operation (drive + -10 ... +45 °C motor): 14.5.2 Media temperatures PVT liquid end Data Value Unit Max.

  • Page 83: Electrical Connection

    Value Part no. Fuse, internal 10 AT - (1.5 kA) 733855 Only use the original fuses from ProMinent! It is not sufficient to use a fuse with the above fuse rating. 14.7 Diaphragm rupture sensor Contact (standard) Contact loading, max.

  • Page 84: Relay

    Technical data 14.8 Relay The technical data for the relay are contained in the chapter "Installation, electrical". 14.9 Gear oil Manufac‐ Name Viscosity Part no. Quantity Quantity, turer class required (ISO 3442) Mobil Mobil VG 460 1004542 1.0 l 0.9 l Gear 634 * or comparative gear oil 14.10 Sound pressure level...

  • Page 85: Motor Data Sheets

    This information is supplied without liability. Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général. ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany Nr./No. MD-1040040...

  • Page 86: Dimension Sheets

    Dimension sheets Dimension sheets Sigma/ 3 Control Type S3Cb 61_01-101_00_79-7a P_SI_0112_SW Fig. 37: Dimensions in mm Type Ans‐ ØG I1 * I2 * chluss Connec‐ tion 120145, DN 25 G1 1/2 120190, 120270 120145, DN 25 G1 1/2 120190, 120270 070410, DN 32 G2 A...
  • Page 87 Dimension sheets Union nut + hose nozzle Union nut + insert Standard ØM ØM DN20-PVA/PVE 35.5 G1 1/4 A DN20-SSA/SSE HMI and wall bracket 21.5 72.5 3924-3 P_SI_0119_SW Fig. 38: Dimensions in mm...

  • Page 88: Exploded View Drawings

    Exploded view drawings Exploded view drawings 17.1 Exploded drawings Sigma/ 3 Liquid end Sigma/ 3 330 PVT 61_05_103_00_67_03 P_SI_0082_SW Fig. 39: Liquid end Sigma/ 3 330 PVT Item Description Type 120145, 120190, 120270, 120330 Spring Ball Ball seat Diaphragm rupture sensor, visual 1033323 Valve 740615*...
  • Page 89 Exploded view drawings Liquid end Sigma/ 3 1000 PVT 61_05_104_01_26_03 P_SI_0083_SW Fig. 40: Liquid end Sigma/ 3 1000 PVT Item Description Type 070410, 070580, 040830, 041030 Spring Ball Ball seat Diaphragm rupture sensor, visual 1033323 Valve 1002806* Multi-layer diaphragm 1029603* * The items listed are included in the spare parts kit.
  • Page 90 Exploded view drawings Liquid end Sigma/ 3 330 SST 61_05_103_00_67_03 P_SI_0084_SW Fig. 41: Liquid end Sigma/ 3 330 SST Item Description Type 120145, 120190, 120270, 120330 Spring Ball Ball seat Diaphragm rupture sensor, visual 1033323 Valve 803708 Multi-layer diaphragm 1029604* * The items listed are included in the spare parts kit.
  • Page 91 Exploded view drawings Liquid end Sigma/ 3 1000 SST 61_05_104_01_32_03 P_SI_0085_SW Fig. 42: Liquid end Sigma/ 3 1000 SST Item Description Type 070410, 070580, 040830, 041030 Spring Ball Ball seat Diaphragm rupture sensor, visual 1033323 Valve 1002811 Multi-layer diaphragm 1029603* * The items listed are included in the spare parts kit.

  • Page 92: Ordering Information

    Ordering Information Spare parts kits normally include the wearing parts of a liquid end. Other locations where ordering information can be found: Exploded assembly drawings, general operating instructions for ProMinent motor-driven metering pumps and hydraulic ® accessories, ProMinent product catalogue, ®...

  • Page 93: Diagrams For Adjusting The Capacity

    Diagrams for adjusting the capacity Diagrams for adjusting the capacity S3Cb S3Cb C [l/h] C [l/h] 1400 1300 1200 120270 040830 1100 120190 070580 1000 120145 070410 S [%] S [%] C [l/h] C [l/h] 1400 1300 1200 1100 1000 040830 070580 120270...

  • Page 94: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity - Original - EC Declaration of Conformity for Machinery ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg hereby declare that the product identified below conforms to the basic health and safety requirements of the EC Directive, by virtue of its design and construction, and in the configuration placed on the market by us.

  • Page 95: Operating / Adjustment Overview

    Operating / adjustment overview Operating / adjustment overview Continuous display Stop/start pump Change directly changeable variables Priming Start batch (only in "Batch" mode) Acknowledge errors Check adjustable values "Lock menu" "Lock all" Main menu Menu Menu Mode Settings Settings Mode** Service Information Language...

  • Page 96: Continuous Displays

    Continuous displays Continuous displays...
  • Page 97 Continuous displays...

  • Page 98: Index

    Index Index " Dimension sheet pump..........86 "External control" terminal..........39 Discharge opti............... 56 1, 2, 3 ... Discharge valve............. 21 4 - 20 mA............... 51 DISPLAY............... 61 Disposal................ 79 Access protect............... 62 Dosing..............56, 57 Accuracy............... 80 Dosing head..............21 Adjustment, chapter............
  • Page 99 Index IP................... 82 Remote operation............66 Repairs................69 Keys................ 15, 17 Replacing the Diaphragm..........71 Replacing the metering diaphragm....... 71 Language..............63 Reproducibility............... 80 Leakage hole..............68 LED................15 Safety chapter..............9 Level switch..............25 Safety requirements............82 Linear................52 Scope of supply.............

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