ProMinent S3Cb Operating Instructions Manual

ProMinent S3Cb Operating Instructions Manual

Diaphragm motor-driven metering pump sigma x control type
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Operating instructions
Diaphragm Motor-Driven Metering Pump
Sigma X Control type — Sigma/ 3 - S3Cb
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 982514
Original operating instructions (2006/42/EC)
BA SI 080 07/18 EN

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Summarization of Contents

Overview of Equipment and Control Elements
4.1 Control Elements
Detailed explanation of the pump's control elements and their functions.
4.2 Key Functions
Explanation of the function and application of each key on the HMI control unit.
Functional Description
5.1 Pump
Description of the pump's oscillating diaphragm mechanism and stroke movement.
5.2 Liquid End
Explanation of the liquid end components and their role in the pumping process.
5.3 Bleed Valve and Integrated Relief Valve
Details on the bleed valve operation and the function of the integrated relief valve.
5.4 Multi-layer Safety Diaphragm
Information about the multi-layer safety diaphragm and its sensors.
5.5 Operating Modes
Description of the different operating modes available for the pump.
5.6 Functions
Overview of selectable functions like Calibrate, Auxiliary Frequency, and Flow.
5.7 Options
Details on available connection possibilities and optional modules.
5.8 Function and Fault Indicator
Explanation of how the pump indicates its operational and fault statuses.
Assembly
Base
Instructions and safety notes for mounting the pump on a base.
Space Requirement
Guidance on ensuring adequate space for pump installation and maintenance.
Installation
7.1 Installation, Hydraulic
Guidance for the correct hydraulic installation of the pump, including safety precautions.
7.2 Installation, Electrical
Instructions for the proper electrical installation of the pump and its components.
Basic Set-up Principles
8.1 Basic Principles for Setting Up the Control
Explains the process of setting up the pump's control, using language as an example.
8.2 Checking Adjustable Variables
How to check current settings of adjustable variables via continuous displays.
8.3 Changing to Setting Mode
Procedure for entering the pump's setting mode for configuration.
Set Up / 'Menu'
9.1 'Information'
Menu section for viewing pump information and settings.
9.2 'Operating Mode'
Menu section for selecting and configuring the pump's operating mode.
9.3 'Settings'
Menu section for adjusting various pump settings.
Operation
11.1 Manual Operation
Instructions for operating the pump manually, including stop/start and priming.
Maintenance
Standard Liquid Ends
Maintenance tasks for standard liquid ends, including checks and intervals.
Carrying Out Repairs
13.1 Cleaning Valves
Procedure for cleaning pump valves and using correct spare parts.
13.2 Replacing the Diaphragm
Step-by-step guide for replacing the pump's diaphragm.
Troubleshooting
14.1 Faults Without a Fault Message
Troubleshooting guide for issues not accompanied by specific fault messages.
14.2 Fault Messages
List of fault messages, their causes, remedies, and required personnel.
14.3 Warning Messages
Guide to warning messages, their causes, and recommended actions.
14.4 All Other Faults
Instructions for contacting support for faults not covered elsewhere.
14.5 Log Book
Information on accessing and interpreting the pump's log book entries.
Decommissioning
(Temporary) Decommissioning
Procedure for temporarily taking the pump out of service.
Final Decommissioning
Steps for permanently taking the pump out of service.
Disposal
Guidelines for the environmentally sound disposal of the pump.
Technical Data
16.1 Performance Data
Specifications for pump capacity, stroke rate, and suction lift.
16.2 Viscosity
Information on suitable viscosity ranges for the pump's liquid ends.
16.3 Shipping Weight
Details on the shipping weight of different pump types.
16.4 Wetted Materials
Table detailing materials used for pump components in contact with media.
16.5 Ambient Conditions
Specifications for operating ambient temperatures, media temperatures, and air humidity.
16.5.1 Ambient Temperatures
Temperature limits for storage, transport, and operation.
16.5.2 Media Temperatures
Temperature limits for various liquid end materials.
16.5.3 Air Humidity
Maximum permissible air humidity for pump operation.
16.5.4 Degree of Protection and Safety Requirements
Details on IP rating and electrical safety requirements.
16.6 Installation Height
Information on maximum installation height and associated risks.
16.7 Electrical Connection
Technical data for the pump's electrical connection and power supply.
16.8 Diaphragm Rupture Sensor
Technical specifications and contact loading for the diaphragm rupture sensor.
16.9 Relay
Reference to technical data for relay options within the Installation chapter.
16.10 Gear Oil
Details on the recommended gear oil, including manufacturer and order number.
16.11 Sound Pressure Level
Specification for the pump's sound pressure level.
Dimensional Drawings
HMI and Wall Bracket
Illustrations and dimensions for the HMI unit and its wall mounting bracket.
Liquid Ends for Sigma/ 3
Liquid End for Sigma/ 3 330 PVT
Diagram and order numbers for the PVT liquid end assembly.
Liquid End for Sigma/ 3 1000 PVT, PCT, PPT
Diagram and order numbers for the 1000 PVT, PCT, PPT liquid end.
Liquid End for Sigma/ 3 330 SST
Diagram and order numbers for the SST liquid end assembly.
Liquid End for Sigma/ 3 1000 SST
Diagram and order numbers for the 1000 SST liquid end assembly.
Wear Parts for S3Cb
20.1 Standard
List of standard wear parts and their order numbers for HMI.
20.2 Physiological Safety
Details on spare parts kits and wetted materials for physiological safety versions.

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