sauter JCT 100 Operating Instructions Manual

Coating thickness gauge
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English version
Operating instructions Coating thickness gauge
Version
1.0
2024-03
en
JCT-BA-e-2410
Coating thickness gauge
JCT
JCT 100
PROFESSIONAL MEASURING

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Summary of Contents for sauter JCT 100

  • Page 1 Coating thickness gauge JCT 100 PROFESSIONAL MEASURING English version Operating instructions Coating thickness gauge Version 2024-03 JCT-BA-e-2410...
  • Page 2 Druge jezikovne različice na Övriga språkversioner finns voljo na spletni strani här www.kern- www.kern- sohn.com/manuals sohn.com/manuals SAUTER GmbH Ziegelei 1 72336 Balingen-Frommern Germany +0049-[0]7433-9933-0 +0049-[0]7433-9933-149 info@kern-sohn.com www.sauter.eu...
  • Page 3: Table Of Contents

    English SAUTER JCT Coating thickness gauge Operating instructions Coating thickness gauge Version 2024-03 English version Table of contents: Technical data ........................... 2 Declaration of Conformity ....................... 4 Overview of the device......................5 Scope of delivery ........................5 Components ..........................5 Basic information (general) .....................
  • Page 4: Technical Data

    Technical data Function Range Resolution Description 0~2000μm Range 0~78.7 million 0~99.9μm 0.1μm 100~2000μm 1μm Resolution 0~4.99 million 0.01 million 5.0~78.7 million 0.1 million ±(2%H+2) μm Accuracy ±(2%H+0.08)mil Bluetooth app System requirements If there is no connection for 5 minutes, Search time 5 min the Bluetooth function is automatically switched off...
  • Page 5 Torch Easy to use in dark environments Export of saved data via the upper Upper computer communication communication computer Storage of data 3300 data (55 groups * 60) Brightness of 5 levels the backlight Automatic 5 minutes switch-off Low battery Low battery indicator at 3.4V±0.2V indicator Electricity...
  • Page 6: Declaration Of Conformity

    Declaration of Conformity The current EC/EU Declaration of Conformity can be found online at https://www.kern-sohn.com/shop/de/DOWNLOADS/ 4 | en JCT-BA-e-2410...
  • Page 7: Overview Of The Device

    Overview of the device Scope of delivery Coating thickness gauge Operating instructions Storage box Standard Layer thickness Sheet s Ferrous matrix Non-ferrous matrix Sensor protective cover Hand strap USB cable 3.7V 4.81Wh rechargeable lithium battery Components Description of Function LED alarm light Power/flashlight Confirm/Menu Repeat/delete...
  • Page 8 USB/charging interface Torch Loudspeaker 6 | en JCT-BA-e-2410...
  • Page 9: Basic Information (General)

    Basic information (general) General information on warning notices Warnings are used in these operating instructions to warn you of possible personal injury or damage to property in certain situations. Signal word Description of the DANGER Failure to observe the instructions will lead directly to serious injury, permanent impairment (e.g.
  • Page 10: Intended Use

    Indicates a prescribed action Intended use The JCT 100 is an improved high-performance coating thickness gauge that can measure the coating thickness on both ferrous and non-ferrous metallic base materials. This device has features such as high precision, stable and reliable performance and non-destructive measurement, etc.
  • Page 11: Warranty

    Warranty Warranty expires with • Non-compliance with our specifications in the operating instructions • Use outside the described applications • Modifying or opening the device • Mechanical damage and damage caused by media, liquids, natural wear and tear • Improper set-up or electrical installation •...
  • Page 12: Basic Warnings And Safety Instructions

    Basic warnings and safety instructions Observe the notes in the operating instructions Read the operating instructions carefully before commissioning/using the appliance, even if you already have experience with SAUTER appliances. Always keep the instructions in the immediate vicinity of the appliance. Staff training The appliance may only be used by persons who have read and understood the operating instructions, in particular the chapter on safety.
  • Page 13 ⚠ WARNING Risk of injury from electric shock! There is a risk of injury from electric shock when cleaning the electrical system with wet cloths. ● Switch off the power supply using the main switch. ● Unplug the mains plug. ●...
  • Page 14 NOTE ● To prevent damage to the device, do not expose it to extreme temperatures, extreme humidity or moisture. ● Do not use harsh cleaning agents, abrasive cleaners or solvents to clean the appliance. 12 | en JCT-BA-e-2410...
  • Page 15: Transport And Storage

    Transport and storage Hint If you store or transport the device improperly, the device may be damaged. The standard thickness plates are high-precision accessories that are related to the accuracy of the gauge and must be properly preserved to avoid scratching, corrosion, bending and deformation of the surface.
  • Page 16: Unpacking And Commissioning

    On receipt of the appliance, you should first check that no damage has occurred in transit, that the outer packaging, the housing, other parts or even the appliance itself have not been damaged. If any damage is evident, please notify SAUTER GmbH immediately.
  • Page 17: Menu

    Menu Menu icons Automatic screen Units Probe modes rotation Measuring Storage location Upper limit modes Voice Lower limit LED alarm transmission Calibration modes Languages Buzzer Restore Brightness of the Bluetooth factory backlight communication settings Note: If the colour of the icon is white, users can adjust the settings elements. If the icon is brown, users can only search through the settings elements.
  • Page 18: Several Points

    Several points 16 | en JCT-BA-e-2410...
  • Page 19: Basic Operation

    Basic operation Switch device on/off Press and hold to switch the measuring device on/off. Measurement Note: Keep the probe away from metal objects before switching on the device. • Press and hold to switch on the device. After initialisation, the main interface is called up •...
  • Page 20: Menu

    Menu Briefly press on the main interface to open the menu: 9.3.1 Automatic screen rotation In the menu, press to select the icon for the automatic rotation of the screen and then briefly press to access the settings interface. Press switch the auto-rotate function on or off and briefly press to confirm or to exit.
  • Page 21 9.3.4 Storage location of the data In the menu, press to select the Group data storage icon and then briefly press to enter the settings interface. Press to select the group number and briefly press to confirm or exit. Note: There are 55 groups and 60 data can be saved for each group. 9.3.5 Continuous measurement In the menu, press...
  • Page 22 9.3.8 LED alarm In the menu, press to select the icon for the LED alarm and then briefly press to access the settings interface. Press to switch the LED alarm on or off and briefly press to confirm or to exit. 9.3.9 Voice transmission In the menu, press...
  • Page 23: Calculated Values

    9.3.14 Bluetooth In the menu, press to select the Bluetooth icon and then briefly press to access the settings interface. Press to switch Bluetooth on or off and briefly press to confirm or to exit. Note: If there is no connection for 5 minutes, the Bluetooth function is automatically switched off.
  • Page 24: Troubleshooting

    9.5.2 Several points • Press to set the target value for the thickness and then press confirm; • Press to set the tolerance and briefly press to enter multi-point quick test mode; • Measure the coating thickness of the object to be measured. Take 3 measurements in the vicinity of the same position and •...
  • Page 25: Calibration

    Calibration On the main interface, press and hold to enter the selected calibration mode. Note: The selected calibration mode depends on the setting in chapter 9.3.10 . 10.1 Zero point calibration • Place the gauge vertically on the uncoated mould as shown in the following illustration •...
  • Page 26 24 | en JCT-BA-e-2410...
  • Page 27: Battery Operation / Power Supply

     Observe the national and international transport regulations for devices with a permanently installed lithium-ion battery.  Do not replace defective batteries yourself! Contact SAUTER or a specialist dealer directly. This device is equipped with a built-in rechargeable lithium-ion battery. Please use the original battery and do not replace any other batteries to avoid damage to the device or other failures.
  • Page 28: Bluetooth Interface

    Bluetooth interface The device has a Bluetooth interface and an app for communication and use. The use of the Bluetooth function is described in chapter 9.3.14 is explained. When using the Bluetooth communication function, the distance between the host and the mobile device should be less than 10 metres and there should be no obstacles or shielding metal objects in between.
  • Page 29: Maintenance, Servicing And Disposal

    Maintenance, servicing and disposal Disconnect the appliance from the power supply before carrying out any maintenance, cleaning or repair work. 13.1 Cleaning Clean the device with a damp, soft, lint-free cloth. Ensure that no moisture penetrates the housing. Do not use sprays, solvents, alcohol-based cleaners or abrasive cleaners, but only clear water to moisten the cloth to prevent damage to the measuring device 13.2 Maintenance and repair...
  • Page 30: Battery Law

    Battery law Note in accordance with the Battery Act - BattG: INFORMATION • The following information is valid for Germany. In connection with the sale of batteries and rechargeable batteries, we are obliged as a dealer under the Battery Act to inform end users of the following: •...

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