Kärcher 1.575-512.0 Operator's Manual
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Kärcher 1.575-512.0 Operator's Manual

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oPeRAToR'S MANUAl
Model HdS 2.0/10 e
Model HdS 1.9/15 e
Model HdS 3.5/20 e
To locate your local Kärcher Commercial Pressure Washer Dealer nearest you,
please call 1-888-805-9852 or visit www.karchercommercial.us
Cage - 1.575-511.0
d
Cage - 1.575-512.0
d
Cage - 1.575-513.0
a
9.800-191.0

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Summary of Contents for Kärcher 1.575-512.0

  • Page 1 MANUAl Model HdS 2.0/10 e Cage - 1.575-511.0 Model HdS 1.9/15 e Cage - 1.575-512.0 Model HdS 3.5/20 e Cage - 1.575-513.0 To locate your local Kärcher Commercial Pressure Washer Dealer nearest you, please call 1-888-805-9852 or visit www.karchercommercial.us...

  • Page 3: Table Of Contents

    CoNTeNTS Introduction and Safety Information Component Identification Operating Instructions Preventative Maintenance and Service 9-11 Exploded Views 12-1 Exploded Views Parts List 14-15 Control Panel Exploded View and Parts List 16-17 Hose & Spray Gun Assembly and Parts List Downstream Injector Assembly and Parts List Unloader Exploded View and Parts List Pump Exploded View and Parts List 21-22...

  • Page 4: Introduction And Safety Information

    INTRodUCTIoN & IMPoRTANT SAFeTY INFoRMATIoN WARNING: Flammable liquids This manual covers the operation and maintenance WARNINg of the 1.575-511.0, 1.575-512.0, 1.575-51.0 pres- can create fumes which can sure washers. All information in this manual is based ignite causing property dam- on the latest product information available at the time age or severe injury.
  • Page 5 IMPoRTANT SAFeTY INFoRMATIoN WARNING: High pressure spray 22. When making repairs disconnect from electrical WARNINg can cause paint chips or other source. particles to become airborne and 2. Turn burner off and open spray gun to allow water to fly at high speeds. flow and cool coil to 100°F before turning machine off.

  • Page 6: Component Identification

    CoMPoNeNT IdeNTIFICATIoN C AU T I O N H O T WAT E R : Must use insulated spray gun and wand. Nozzle oN - oFF Switch Hour Meter Adjustable discharge Thermostat Nipple Wand Holder Fresh Water downstream Faucet detergent (not included) Injector burner...

  • Page 7: Operating Instructions

    oPeRATINg INSTRUCTIoNS electrical: 5. Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward. This machine, when installed, must be electrically 6. Securely attach the desired high pressure nozzle grounded in accordance to local codes. Check for into wand coupler as described in steps 4 and 5.
  • Page 8 oPeRATINg INSTRUCTIoNS HoW To USe THe 4. Place detergent pick-up tube into container of detergent solution. deTeRgeNT INJeCToR 5. Turn pressure control handle counterclockwise on the variable pressure wand. This lowers the pres- WARNING: Some detergents WARNINg sure by directing the water flow through the soap may be harmful if inhaled or in- nozzle and allows the detergent injector to siphon gested causing severe nausea,...

  • Page 9: Preventative Maintenance And Service

    PReveNTATIve MAINTeNANCe ANd SeRvICe solution of anti-freeze/water into a 5 gallon bucket. PReveNTATIve MAINTeNANCe Place a short section of garden hose into bucket and connect it to machine. Elevate bucket and turn pump on 1. Use clean fuel - kerosene, No. 1 home hearing to siphon anti-freeze through machine.
  • Page 10 PReveNTATIve MAINTeNANCe ANd SeRvICe burner Nozzle: the soot on the coil must be washed off after coil has been removed using the following steps: Keep the tip free of surface deposits by wiping it with a 1. Remove the tank head assembly by lifting the tank clean, solvent-saturated cloth, being careful not to plug head off.
  • Page 11 PReveNTATIve MAINTeNANCe ANd SeRvICe FUel AIR AdJUSTMeNT Air Shutter locking Screw Air Shutter Air band Air band Air Shutter locking Screw locking Screw If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting.
  • Page 12 exPloded vIeW - leFT (Reversed (Reversed view view of label) of label) detail See Control Panel Illus. To Fuel Tank Fuel Tank 9.800-191.0 • REV. 2/06...
  • Page 13 exPloded vIeW - RIgHT 28,29 enlarged view overload button 9.800-191.0 • REV. 2/06...

  • Page 14: Exploded Views Parts List

    exPloded vIeWS PARTS lIST ITeM PART No. deSCRIPTIoN 9.802-782.0 Collar, 5/8" Bore Shaft 9.802-271.0 Wheel & Tire Assy, 6" Steel Rim w/Tube 9.802-810.0 Washer, 5/8", Flat, SAE 9.80-110.0 Axle, Rod 5/8" x 27.80" L 9.802-081.0 Tank, Fuel 6 Gallon Blank 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 9.802-05.0...
  • Page 15 exPloded vIeWS PARTS lIST 9.802-79.0 Nut, Cage, 1/4" x 16 Gauge 9.80-095.0 Coil, Assembly 9.800-041.0 Label, Warning, Text 9.800-006.0 Label, Hot/Caliete w/Arrows Warning 9.80-029.0 Tank Head Assy, 16" DIA x 8" Stack 9.802-901.0 Insulation, Tank Head, 16" OD x 8" ID 9.802-825.0 Clip, Retaining U-Type 9.802-042.0...

  • Page 16: Control Panel Exploded View And Parts List

    CoNTRol PANel exPloded vIeW PARTS lIST Thermostat To Power Source Pressure Switch To burner To Motor Motor ITeM PART No. deSCRIPTIoN 4-05088 9.802-285.0 Thermostat, Adjustable, 02°F 9.802-449.0 Switch,  PS, 115V-20V, 1PH 6-020201 95-07104970 9.804-519.0 Cover, Electric Box, Black 9.804-520.0 Label, Electric Box 11-019 9.802-7590...
  • Page 17 CoNTRol PANel PARTS lIST ITeM PART No. deSCRIPTIoN 9.802-447.0 Conduit, Corr, Tubing, 1/4" 6-01270 2 ft. 9.802-10.0 Bushing, Snap, 5/8" 2-0140 9.804-526.0 Label, Control Panel, Kärcher 11-017 9.802-695.0 Nut, 10/2" Keps 90-017 9.802-762.0 Screw, 10/2" x 1-1/4" 90-1994 9.800-040.0 Label, Ground 11-1042 9.804-524.0 Panel, Control, Black...

  • Page 18: Hose & Spray Gun Assembly And Parts List

    HoSe ANd SPRAY gUN exPloded vIeW HoSe ANd SPRAY gUN PARTS lIST ITeM PART No. deSCRIPTIoN 9.802-166.0 Coupler, /8" Female 9.802-100.0 ▲ Quick Coupler O-Ring LG 9.802-2.0 Hose, 50' x /8", 1 Wire, w/Coupler 9.802-229.0 Spray Gun, Shutoff, AP 1000 9.802-222.0 Wand, VP Zinc 1/4"...

  • Page 19: Downstream Injector Assembly And Parts List

    doWNSTReAM INJeCToR exPloded vIeW doWNSTReAM INJeCToR PARTS lIST ITeM PART No. deSCRIPTIoN 9.802-215.0 Injector, Detergent, Non-Adjust #2 (511.0, 512.0) 9.802-216.0 Injector, Detergent, Non-Adjust # (51.0) 9.802-210.0 Clamp, Hose, UNI .46 - .54 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 6 ft. 9.802-160.0 Strainer, 1/4"...

  • Page 20: Unloader Exploded View And Parts List

    9.803-899.0 vbA35 UNloAdeR exPloded vIeW 9.803-899.0 vbA35 UNloAdeR PARTS lIST ITeM PART # deSCRIPTIoN kIT qTY ITeM PART # deSCRIPTIoN kIT qTY 70-020444 Body Valve 70-110207 Poppet 70-020452 Body Valve 70-140802 Seal Washer /8 70-060141 O-Ring A, C 70-180004 Hollow Bolt, /8 70-15016 Seat 70-180008...

  • Page 21: Pump Exploded View And Parts List

    ke SeRIeS PUMP exPloded vIeW ke 2020S, ke 3525F ToRqUe SPeCS Item # Ft. -lbs. ke SeRIeS PUMP PARTS lIST ITeM PART No. deSCRIPTIoN ITeM PART No. deSCRIPTIoN 70-160121 Brass Plug G1/4 70-020292 Crankcase 70-180118 Manifold Stud Bolt 70-000105 Plunger Oil Seal 70-140001 Washer 70-060181...
  • Page 22 ke SeRIeS PUMP PARTS lIST ITeM PART No. deSCRIPTIoN 70-140002 Washer 70-180126 Flange Screw 70-000104 Crankshaft Seal 70-00211 Plunger Nut 70-12002 Plunger 15mm (2020F, 2825F, 525F) 70-120022 Plunger 18mm (2020S, 2825S) 70-140027 Copper Spacer 70-16010 O-Ring Ø1.78 x 5.28 70-00091 Teflon Ring 70-00020 Plunger Rod...

  • Page 23: Troubleshooting

    TRoUbleSHooTINg PRobleM PoSSIble CAUSe SolUTIoN loW oPeRATINg Faulty pressure gauge Install new gauge. PReSSURe Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle.

  • Page 24: Maintenance Schedule

    MAINTeNANCe SCHedUle PReveNTATIve MAINTeNANCe This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your local pres- sure washer dealer for maintenance.
  • Page 25 LIMITED NEW PRODUCT Phone: 888-805-9852 WARRANTY—COMMERCIAL Fax: 800-248-8409 PRESSURE WASHERS www.karchercommercial.us WHAT THIS WARRANTY COVERS All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
  • Page 26 Form #9.800-191.0 • Revised 2/06 • Printed in U.S.A.

This manual is also suitable for:

Hds 1.9/15 ed cageHds 3.5/20 ea cage1.575-511.0Hds 2.0/10 ed cage1.575-513.0

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