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Be sure ALL installers read, understand, and have access to this manual at all times.
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.
Design Certified By:
CSA & NSF
OPERATION MANUAL
BROASTER
PRESSURE FRYER
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Manual #15459 9/19 Rev: 5/23
®
2400
© 2014 Broaster Company
Printed In U.S.A.
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Table of Contents
Related Manuals for Broaster 2400ESS
Summary of Contents for Broaster 2400ESS
- Page 1 Be sure ALL installers read, understand, and have access to this manual at all times. Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company. Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...
- Page 3 All adjustments and repairs shall be made If at any time the POWER by an authorized Broaster Company repre- ON light does not turn off sentative. when the cook/filter switch is moved to...
- Page 4 CSA 1.8 to guard against transmission of strain to the gas connectors. Failure to restrain the fryer could allow it to move, causing hot shortening to spill out, or a possible break in the gas line causing an explosive condition. broaster.com Manual #15459 5/02 Rev: 10/15...
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Page 5: Table Of Contents
1 – LIMITED WARRANTY ..................... 1-1 2 – OWNER’S RESPONSIBILITY ..................2-1 3 – INSTALLATION INSPECTION ..................3-1 Gas Conversion ......................3-1 4 – GETTING TO KNOW YOUR BROASTER PRESSURE FRYER ........4-1 ® 5 – PRE-COOKING PREPARATIONS .................. 5-1 O-RING LUBRICATION .................... - Page 6 7 – COOKING WEIGHT, TEMPERATURE AND TIME ............7-1 FRESH PRODUCTS ......................7-1 INDIVIDUALLY QUICK FROZEN (IQF) CHICKEN, FROZEN ..........7-2 BROASTER FOODS COOKING CHART FOR 2400 PRESSURE FRYER ......7-3 8 – COOKING OIL CARE AND FILTERING ................. 8-1 OIL CARE ......................... 8-1 FILTERING ........................
- Page 7 GAS TIPS ........................11-4 COVER, YOKE, AND LIFT TIPS ................... 11-5 PRESSURE SYSTEM TIPS ..................11-6 PRODUCT TIPS ......................11-7 Fresh Chicken ......................11-7 Individually Quick Frozen (IQF) Chicken ..............11-8 FILTERING TIPS ......................11-9 broaster.com Manual #15459 5/02 Rev: 3/15...
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Page 9: Limited Warranty
1-year parts warranty. The extended warranty does not cover any cooking well that fails due to any misuse or abuse. Any warranty claim on the cooking well must be presented to The Broaster Company or authorized Broaster Distributor from whom the pressure fryer was purchased. Repairs will be made by The Broaster Company only. - Page 10 Manual #15459 9/19 Rev 9/23...
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Page 11: Owner's Responsibility
Pressure Fryer so records • Allow only properly trained personnel to may be updated. ® operate, clean and maintain a Broaster If you are a new owner of a used unit or Pressure Fryer. have relocated your Broaster Pressure Fryer, please take a minute to notify us •... -
Page 13: Installation Inspection
Gas Conversion This can be done by installing the unit in USA and Canada a battery of appliances, in an alcove or • Contact your local Broaster Company with adequate ties. representative for converting from one type of gas to another. -
Page 15: Getting To Know Your Broaster Pressure Fryer
4 – GETTING TO KNOW YOUR ® BROASTER PRESSURE FRYER CAUTIO N! CHE CK OI L LEVEL BEFORE OPERATING broaster.com Manual #15459 5/02 Rev 1/14... - Page 16 Drip Pan Drain horizontal, valve is closed. When verti- Line. Drip Pan is removable for clean- cal, valve is open. ing. 8. Drip Pan Drain Line: Directs counter- top liquid toward Condensate Pan. 4–2 broaster.com Manual #15459 5/02 Rev: 1/14...
- Page 17 Allow valve to snap closed. 16. Pressure Gauge: Indicates pressure within the cooking well. Normal oper- ating pressure is 12-14 PSI. 4–3 broaster.com Manual #15459 5/02 Rev: 1/14...
- Page 18 Check oil level before turning cook/filter switch DO NOT rest basket on to COOK. top flange of cooking well. Damage to area in contact with O-ring can cause leaking under pressure or O-ring failure. 4–4 broaster.com Manual #15459 5/02 Rev: 1/14...
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Page 19: Pre-Cooking Preparations
Check oil level before spots. They could discolor the cooking turning cook/filter switch well, damage a heating element, scorch to COOK. or burn shortening, reducing its useful life. 5–1 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 20: Oil Level
If using ® Genuine Broaster breading and mari- nades, you can obtain a Trademark Authori- zation allowing the use of the Broaster Company trademarks in your advertising and menus. 5–2 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 21: 2400Gh Lighting Instructions
To light pilot and main burners, turn cook/filter switch to COOK. * This switch is not used on gas pressure fryers manufactured for use in the European Union. 5–3 broaster.com Manual #15459 5/02 Rev: 10/20... -
Page 23: Control Panel
Cycle Count Display to zero. is CLOSED. Time Display: Shows time countdown during a cook cycle, program values during programming, and pro- grammed time during idle period. 6–1 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 24: Controller Basic Programming
Response: Controller returns to idle mode. Set Time Action: Press Cook Time Button twice within 5 seconds. Response: Programming mode has been entered. Flashing Time Display reads “##:##.” (##:## = time value in minutes:seconds, such as 08:00). 6–2 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 25: Preset Cook Mode Programming Method 1
If a button is not pressed PROGRAMMING PROCEDURE (PRESET in 10 seconds, the display MODE) reverts back to both the TIME and TEMP displays flashing. Action: Press and hold the TIME and TEMP buttons simultaneously for 3 seconds. 6–3 broaster.com Manual #15459 5/02 Rev: 9/16... -
Page 26: Activate/Deactivate Auto Comp
“-1” and the presets for #1 are displayed. Repeat the process as described. After the presets for #9 are displayed, pressing the RESET button again causes the control to return to normal operation. 6–4 broaster.com Manual #15459 5/02 Rev: 9/16... - Page 27 If the date and time entry screen appears press the box after “Month” and a keypad will appear. Enter the number of the month and press the enter key. Repeat this action for the Day, Year, Hours, Minutes, Seconds, 6–5 broaster.com Manual #15459 5/02 Rev: 6/16...
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Page 28: Cook Tab
When a cooking cycle is started the box temperature. below the cook time turns yellow and shows the amount of time remaining in the cycle. The right box displays “CUSTOM”. 6–6 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 29: Select Preset Display
It is active and can be pressed at any time to go to the filter display except All of the Broaster Company Products are during a cooking cycle. Once you reach a preloaded into the memory of the control... -
Page 30: Filter Tab
(see below) to close the drain valve. To silence the alert press the button with the speaker on it. DO NOT press the Stop Pump button. 6–8 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 31: Setup Tab
Cook Filter Setup Help Time & Date Adjustment Language Selection Temperature Alert Settings Energy Save Setting Pressing the Degrees box switches the Pin Maintenance units. Then press OK. Presets Shortening Management Exit Setup 6–9 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 32: Energy Save Setting
When the OK button is pressed the display returns to the normal Cook Tab display and the temperature will be yellow and Low and the set temp will be alternating. DO NOT start cooking until the temp display is green. 6–10 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 33: Presets
You can quickly tell when a product is not Creating a new product or deleting a prod- active because the name and number of the uct on the list will be described later. item will be greyed out. 6–11 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 34: Add New
Smart Touch Remove the flash drive from the USB port. control. This is done from the Preset tab using the Load Menu and Export Menu but- tons along the top of the display. 6–12 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 35: Load Menu
Pressing the “Shortening Changed Today” bar enters today’s date and time as a reminder when the oil was last changed. This also resets the “Cycles Since Last Fil- tered” counter to 00 on the Cook Tab. 6–13 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 36: Help Tab
OK button to save the cook product. entries. To go back to the Cook display either press the “Exit Setup” button or the “Cook” Tab. 6–14 broaster.com Manual #15459 5/02 Rev: 6/16... -
Page 37: Cooking Weight, Temperature And Time
Fish 0.09 kg (3 oz) Filets 182° C (360° F) 3:00 - 4:00 minutes Onion Rings 9.53 - 12.70 mm (3/8 - 1/2 inch) 182° C (360° F) 2:00 - 3:00 minutes thick 7–1 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 38: Individually Quick Frozen (Iqf) Chicken, Frozen
24 pieces 168° C (335° F) 17:00 - 19:00 min. Wings 60 pieces 168° C (335° F) 12:00 - 14:00 min. Mixed Load 48 pieces 168° C (335° F) 17:00 - 19:00 min. 7–2 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 39: Broaster Foods Cooking Chart For 2400 Pressure Fryer
.91 kg (2 lb.) 4.54 kg (10 lbs) Min. ALWAYS COOK ALL BROASTER FOODS UNTIL THE INTERNAL TEMPERATURE REACHES THE FOLLOWING MINIMUMS: Chicken, White - 170°F; Chicken, Dark - 180°F; Corn Dogs/Pork - 160°F to 170°F; Fish - 155°F 7–3... -
Page 41: Cooking Oil Care And Filtering
• Store cooking oil at room temperature: tained. Straining methods only remove ° - 75° F. ® crumbs. Using a built-in filter, Broaster fil- ® ter paper and Broaster filtering com- • Do not reuse the oil container. -
Page 42: Filtering
Be sure filter pan, with components, is installed under unit properly. Ensure O-ring is installed on (5) Riser Line and is aligned with suction line. Turn cook/ filter switch OFF and OPEN cooking well cover. 8–2 broaster.com Manual #15459 5/02 Rev 11/14... -
Page 43: Filtering Hints
Using a clean cloth or paper towel, wipe crumbs from filter hold down, filter pan interior and top & bottom of filter pan cover. Never use soap and water. 8–3 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 45: Cleaning
12 hours. 7. Drain and discard cleaning mixture. Place pail back under drain valve, con- nect main power supply and turn on pump of 10 seconds to purge filter lines. 9–1 broaster.com Manual #15459 5/02 Rev: 5/23... -
Page 46: Food Basket
Clean cover top contents into cooking well or filter pan. and bottom. Use a non-metallic heavy Hot oil could splash causing serious duty commercial scouring pad that is burns. USDA approved to clean cover. 9–2 broaster.com Manual #15459 5/02 Rev: 5/23... -
Page 47: Splash Shield
2. Loosen thumb screws (1) attaching gas spring cover (2) to yoke assembly (3). 3. Raise the cover off the yoke assembly. 4. Clean the top and underside of the gas spring cover and the yoke assembly. 9–3 broaster.com Manual #15459 5/02 Rev: 5/23... -
Page 48: Probe Guard & Basket Guides
It is often difficult to get the basket guides to ensure that they do not basket guides to line up for loosen. If you find that they are coming installation. loose, tighten them immediately. 9–4 broaster.com Manual #15459 5/02 Rev: 5/23... -
Page 49: Minimum Preventive Maintenance Requirements
Clean Filter Pan Cover tering cycle See FILTER- Filter Cooking Oil Clean and Lubricate O- Ring Slide Rods Gas Spring Cover Probe Guard & Basket Guides If cooking volume is high, perform above requirements more frequently. 9–5 broaster.com Manual #15459 5/02 Rev: 5/23... -
Page 51: Shutdown
Wipe oil and crumbs from unit faces with a clean cloth. surfaces with a clean cloth. Lubricate cover O-ring and food bas- Clean food basket. ket with olive oil. Clean condensate pan. CLOSE cover and pressure regulating valve. 10–1 broaster.com Manual #15459 5/02 Rev: 2/14... -
Page 53: Troubleshooting
11 - TROUBLESHOOTING All adjustments and repairs shall be made by an authorized Broaster Company representative. ELECTRICAL TIPS COMPLAINT CAUSE REMEDY Main power OFF Turn ON. Cook/filter switch OFF Turn to COOK. POWER ON light not illu- Hi-limit tripped Turn cook/filter switch OFF. -
Page 54: Solid State Controller Tips
Turn ON manual gas shut off (2400GH) valve. Display reads CHEC Open or faulty wall fuse Check wall fuse or circuit breaker. Oil temperature not rising Turn cook/filter switch OFF. properly Contact service person. 11-2 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 55: Smart Touch Controller Tips
Internal fault detected * Call for service * Call for service INTERNAL FAULT Display reads C1 contactor is stuck in * Call for service * Call for service the closed position C1 FAULT 11-3 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 56: Gas Tips
INSTRUCTIONS” on page 5- Gas control OFF Turn ON. Main burner will not ignite Controller in program mode Exit program mode. Cook/filter switch OFF Turn to COOK. Hi-limit tripped Turn cook/filter switch OFF. Contact service person. 11-4 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 57: Cover, Yoke, And Lift Tips
Contact service person. position Port is plugged Clean port on bottom of Pressure Gauge does not cover. indicate rising pressure when exhaust valve is Pressure gauge is dam- Replace pressure gauge. closed. aged 11-5 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 58: Pressure System Tips
REMEDY Pressure regulating valve CLOSE. OPEN Pressure regulating valve Contact service person. No pressure dirty or blocked open Leaks around cover Replace O-ring. O-ring Turn cook/filter switch OFF. Excess pressure Contact service person. 11-6 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 59: Product Tips
Cook time too short Increase cook time. No flavor Improper marination Check procedures. Product stuck together Float basket while loading. White spots Food basket overloaded Decrease load size. Dark spots Dirty oil Filter or replace oil. 11-7 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 60: Individually Quick Frozen (Iqf) Chicken
Increase cook time. Overcooked Check cook time. No flavor Old product Discard Product stuck together Float basket while loading. White spots Food basket overloaded Decrease load size. Dark spots Dirty oil Filter or replace. 11-8 broaster.com Manual #15459 5/02 Rev: 3/16A... -
Page 61: Filtering Tips
See “Cooking Oil Care pumping when oil is level installed or crumbs under and Filtering” on page 8- with top of hold down, filter paper or hold down approximately 1 inch of oil in bottom 11-9 broaster.com Manual #15459 5/02 Rev: 3/16A... - Page 64 Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...
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