Atlas Copco ETP TBP-S131-150-13 Product Instructions

Atlas Copco ETP TBP-S131-150-13 Product Instructions

Battery-powered nutrunner

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Printed Matter No. 9839 1645 01
Publication Date 2020-10-21
Valid from Serial No. A1520001
Valid to Serial No. D2769999
ETP TBP-S131-150-13
(55-150 Nm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
ETP TBP-S131-150-13
8433323065
WARNING
Battery-Powered Nutrunner
Product Instructions

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Summary of Contents for Atlas Copco ETP TBP-S131-150-13

  • Page 1 ETP TBP-S131-150-13 Printed Matter No. 9839 1645 01 Battery-Powered Nutrunner Publication Date 2020-10-21 Valid from Serial No. A1520001 Product Instructions Valid to Serial No. D2769999 ETP TBP-S131-150-13 8433323065 (55-150 Nm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Tightening Programs ................ 13 Operating Instructions.................. 13 LED Indicator Flash Patterns............... 13 Optimizing the Performance of your Pulse Tool ........ 14 Tightening.................... 15 Buzzer .................... 15 Service ........................ 16 General Service Information ................ 16 Preventing ESD Problems ................ 16 Maintenance Instructions................ 16 © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 3 Torque Check on Actual Joint ............. 24 Verification of Tool Accuracy ............... 25 Updating the Tool Software ................ 27 Troubleshooting.................... 28 Troubleshooting Guide ................... 28 Events and Error Codes ................. 28 Recycling ....................... 29 Environmental Regulations................ 29 Recycling Instruction.................. 29 © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 4: Product Information

    ■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
  • Page 5: Servaid

    Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Product Safety Video for Nutrunners Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video: https://www.youtube.com/watch?v=FAh6yttvUpw...
  • Page 6: Tool Functionality

    The tool is equipped with LED indicators (HMI) that can be configured to output signals related to events, and a buzzer. There are also a number of standard LED warning configurations programmed into the tool. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 7 ETP TBP-S131-150-13 Product Information Number Description LED indicator (HMI) Direction switch Front LED light Function button Tool trigger Rapid Backup Unit (RBU) and USB port Battery © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 8: Led Indicator (Hmi)

    Alarm error has occurred in the tool For more information, see LED Indicator Flash Patterns. Memory Capacity The tool can log up to 2000 results in the tool. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 9: Technical Product Data

    ETP TBP-S131-150-13 Product Information Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com. Service Overview Service Recommendations Preventive maintenance is recommended at regular intervals. See the detailed information on preventive maintenance.
  • Page 10: Installation

    If angle monitoring is to be used, the rundown speed may need to be decreased, in order to lower the angle scatter. For more information, contact Atlas Copco Industrial Technique AB Cus- tomer Service Center, for the Public Tightening Accuracy Reports for pulse tools.
  • Page 11: Installation Instructions

    Attach the battery to the tool and make sure that it is fastened correctly. The battery can be attached pointing forward or backward to get the best accessibility and balance. To remove the battery, press the button on the battery and push it out. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 12: Initial Configuration

    For information on tool calibration for this tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. Tool Configuration To configure the tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 13: Operation

    Operating Instructions LED Indicator Flash Patterns Apart from the LED flash patterns determined by the controller, there are a number of standard flash pat- terns for the tool LED indicators. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 14: Optimizing The Performance Of Your Pulse Tool

    Reducing the rundown speed. Changes of power settings and/or rundown speed may affect the torque accuracy. If the target torque is achieved with more than 20 pulses this can be fixed by: © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 15: Tightening

    This tool is equipped with a buzzer, which can be configured to signal specific events or warnings. For more information on the buzzer functionality and configuration, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 16: Service

    If the tool is not working properly, take it out of operation for inspection. Preventive maintenance is recom- mended at regular intervals. See detailed information on Preventive Maintenance. ■ Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco. ■ Make sure to follow the Service instructions provided by Atlas Copco.
  • Page 17 For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco. Tool Handle ■...
  • Page 18: Overhaul

    If it is judged that the electric motor is defect or in need of service, the complete motor unit should be re- turned to Atlas Copco Industrial Technique AB for exchange. Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be ser- viced.
  • Page 19: Lubrication Instructions

    Fill the large syringe with oil to maximum capacity from the oil can. Always use new Atlas Copco Pulse unit oil. Remove the stop plug from the filling hose and then attach the syringe to the hose. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 20 ETP TBP/TBP-S 6 0.7 ± 0.05 ml ETP TBP/TBP-S 8 0.7 ± 0.05 ml ETP TBP/TBP-S 9 1.1 ± 0.05 ml ETP TBP/TBP-S 13 1.8 ± 0.05 ml Oil Filling © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 21 ETP TBP-S131-150-13 Service © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 22 Service ETP TBP-S131-150-13 © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 23: Repair Instructions

    When replacing certain electric parts of the tool, the tool designation and parameters are erased from ToolsTalk Service 2 and need to be set again. For more information, see ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 24: Test After Service

    Use the same equipment and settings. For example extensions, sockets and tightening program on the test joint, as will be used on the actual joint. When performing a torque check on the actual joint we recommend using an STWrench with residual measurement* setting. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 25: Verification Of Tool Accuracy

    The joint should be soft (~100 , the total number of pulses should be >20 during the tight- ening). ● Do not use any extensions, only the IRTT and socket. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 26 ● Calculate the mean torque value (TBP mean) of all results displayed on the POWER FOCUS 6000 ● Calculate the mean torque value (STa6000 mean) of all results registered by the STa6000. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 27: Updating The Tool Software

    Do not remove the battery from the tool while the software update is in progress. ■ Do not remove the memory card from the tool while the software update is in progress. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 28: Troubleshooting

    Change to a different tool size. High cycle rate. Change to a different tool size. Events and Error Codes For a full list of tool event and error codes, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 29: Recycling

    When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. Recycling Instruction © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 30 Screw 4 pcs, to the antennas Metal, steel Antennas Electronics Battery holder Metal, aluminum Backup battery Battery, Li-ion Power module Electronics Screws 4 pcs to the power module Metal, steel © Atlas Copco Industrial Technique AB - 9839 1645 01...
  • Page 32 Original instructions © Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. Atlas Copco Industrial This applies in particular to trademarks, model denominations, part numbers Technique AB and drawings.

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