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Printed Matter No. 9839 1615 01
Publication Date 2020-09-09
Valid from Serial No. C0850001
ETP TBP131-150-13
(55-150 Nm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
ETP TBP131-150-13
8433323060
WARNING
Battery-Powered Nutrunner
Product Instructions
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Related Manuals for Atlas Copco ETP TBP131-150-13
Summary of Contents for Atlas Copco ETP TBP131-150-13
- Page 1 ETP TBP131-150-13 Printed Matter No. 9839 1615 01 Battery-Powered Nutrunner Publication Date 2020-09-09 Valid from Serial No. C0850001 Product Instructions ETP TBP131-150-13 8433323060 (55-150 Nm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
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Page 2: Table Of Contents
Tightening Programs ................ 12 Operating Instructions.................. 12 LED Indicator Flash Patterns............... 12 Optimizing the Performance of your Pulse Tool ........ 13 Tightening.................... 14 Buzzer .................... 14 Service ........................ 15 General Service Information ................ 15 Preventing ESD Problems ................ 15 Maintenance Instructions................ 15 © Atlas Copco Industrial Technique AB - 9839 1615 01... - Page 3 Torque Check on Actual Joint ............. 23 Verification of Tool Accuracy ............... 24 Updating the Tool Software ................ 26 Troubleshooting.................... 27 Troubleshooting Guide ................... 27 Events and Error Codes ................. 27 Recycling ....................... 28 Environmental Regulations................ 28 Recycling Instruction.................. 28 © Atlas Copco Industrial Technique AB - 9839 1615 01...
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Page 4: Product Information
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions. -
Page 5: Servaid
Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Product Safety Video for Nutrunners Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video: https://www.youtube.com/watch?v=FAh6yttvUpw... -
Page 6: Led Indicator (Hmi)
POWER FOCUS software may not be available for this tool. Tightening program Result LED Indicator (HMI) © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 7: Tool Functionality
The tool is equipped with LED indicators (HMI) that can be configured to output signals related to events, and a buzzer. There are also a number of standard LED warning configurations programmed into the tool. Number Description LED indicator (HMI) Direction switch © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 8: Memory Capacity
Rapid Backup Unit (RBU) and USB port Battery Memory Capacity The tool can log up to 2000 results in the tool. Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com. Service Overview Service Recommendations Preventive maintenance is recommended at regular intervals. -
Page 9: Installation
If angle monitoring is to be used, the rundown speed may need to be decreased, in order to lower the angle scatter. For more information, contact Atlas Copco Industrial Technique AB Cus- tomer Service Center, for the Public Tightening Accuracy Reports for pulse tools. -
Page 10: Installation Instructions
Attach the battery to the tool and make sure that it is fastened correctly. The battery can be attached pointing forward or backward to get the best accessibility and balance. To remove the battery, press the button on the battery and push it out. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 11: Initial Configuration
To configure the tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. Tool Calibration For information on tool calibration for this tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 12: Operation
Operating Instructions LED Indicator Flash Patterns Apart from the LED flash patterns determined by the controller, there are a number of standard flash pat- terns for the tool LED indicators. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 13: Optimizing The Performance Of Your Pulse Tool
Reducing the rundown speed. Changes of power settings and/or rundown speed may affect the torque accuracy. If the target torque is achieved with more than 20 pulses this can be fixed by: © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 14: Tightening
This tool is equipped with a buzzer, which can be configured to signal specific events or warnings. For more information on the buzzer functionality and configuration, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 15: Service
If the tool is not working properly, take it out of operation for inspection. Preventive maintenance is recom- mended at regular intervals. See detailed information on Preventive Maintenance. ■ Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco. ■ Make sure to follow the Service instructions provided by Atlas Copco. - Page 16 For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco. Tool Handle ■...
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Page 17: Assembling The Pulse Unit
The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas Copco Industrial Technique AB. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 18: Lubrication Instructions
If it is judged that the electric motor is defect or in need of service, the complete motor unit should be re- turned to Atlas Copco Industrial Technique AB for exchange. Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be ser- viced. - Page 19 ETP TBP/TBP-S 6 0.7 ± 0.05 ml ETP TBP/TBP-S 8 0.7 ± 0.05 ml ETP TBP/TBP-S 9 1.1 ± 0.05 ml ETP TBP/TBP-S 13 1.8 ± 0.05 ml Oil Filling © Atlas Copco Industrial Technique AB - 9839 1615 01...
- Page 20 Service ETP TBP131-150-13 © Atlas Copco Industrial Technique AB - 9839 1615 01...
- Page 21 ETP TBP131-150-13 Service © Atlas Copco Industrial Technique AB - 9839 1615 01...
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Page 22: Repair Instructions
When replacing certain electric parts of the tool, the tool designation and parameters are erased from ToolsTalk Service 2 and need to be set again. For more information, see ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 23: Test After Service
Use the same equipment and settings. For example extensions, sockets and tightening program on the test joint, as will be used on the actual joint. When performing a torque check on the actual joint we recommend using an STWrench with residual measurement* setting. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 24: Verification Of Tool Accuracy
The joint should be soft (~100 , the total number of pulses should be >20 during the tight- ening). ● Do not use any extensions, only the IRTT and socket. © Atlas Copco Industrial Technique AB - 9839 1615 01... - Page 25 ● Calculate the mean torque value (TBP mean) of all results displayed on the POWER FOCUS 6000 ● Calculate the mean torque value (STa6000 mean) of all results registered by the STa6000. © Atlas Copco Industrial Technique AB - 9839 1615 01...
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Page 26: Updating The Tool Software
Do not remove the battery from the tool while the software update is in progress. ■ Do not remove the memory card from the tool while the software update is in progress. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 27: Troubleshooting
Change to a different tool size. High cycle rate. Change to a different tool size. Events and Error Codes For a full list of tool event and error codes, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1615 01... -
Page 28: Recycling
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. Recycling Instruction © Atlas Copco Industrial Technique AB - 9839 1615 01... - Page 29 Screw 4 pcs, to the antennas Metal, steel Antennas Electronics Battery holder Metal, aluminum Backup battery Battery, Li-ion Power module Electronics Screws 4 pcs to the power module Metal, steel © Atlas Copco Industrial Technique AB - 9839 1615 01...
- Page 32 Original instructions © Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. Atlas Copco Industrial This applies in particular to trademarks, model denominations, part numbers Technique AB and drawings.