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Printed Matter No. 9839 1688 01
Publication Date 2019-06-11
Valid from Serial No. A1440001
ETP TBP61-32-10-BD
(12-35 Nm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
ETP TBP61-32-10-BD
8433323021
WARNING
Battery-Powered Nutrunner
Product Instructions
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Summary of Contents for Atlas Copco ETP TBP61-32-10-BD
- Page 1 ETP TBP61-32-10-BD Printed Matter No. 9839 1688 01 Battery-Powered Nutrunner Publication Date 2019-06-11 Valid from Serial No. A1440001 Product Instructions ETP TBP61-32-10-BD 8433323021 (12-35 Nm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
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Page 2: Table Of Contents
Operating Instructions.................. 12 LED Indicator Flash Patterns............... 12 Optimizing the Performance of your Pulse Tool ........ 13 Tightening.................... 14 Scanner .................... 15 Battery .................... 16 Buzzer .................... 17 Service ........................ 18 General Service information ................ 18 Preventing ESD problems ................ 18 © Atlas Copco Industrial Technique AB - 9839 1688 01... - Page 3 Torque Check on Actual Joint ............. 26 Verification of Tool Accuracy ............... 27 Updating the Tool Software ................ 29 Troubleshooting.................... 30 Troubleshooting Guide ................... 30 Events and Error Codes ................. 30 Recycling ....................... 31 Environmental Regulations................ 31 Recycling Instruction Scanner ................ 31 Recycling Instruction.................. 32 © Atlas Copco Industrial Technique AB - 9839 1688 01...
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Page 4: Product Information
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions. -
Page 5: Servaid
For further Technical Information, please contact your local Atlas Copco representative. Safety Data Sheets MSDS/SDS The Safety Data Sheets describe the chemical products sold by Atlas Copco. Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Country of Origin For the Country of Origin, please refer to the information on the product label. -
Page 6: Led Indicator (Hmi)
The tool is equipped with LED indicators (HMI) that can be configured to output signals related to events, and a buzzer. There are also a number of standard LED warning configurations programmed into the tool. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 7: Memory Capacity
Rapid Backup Unit (RBU) and USB port Battery Memory Capacity The tool can log up to 2000 results in the tool. Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com. Service Overview Service recommendations Preventive maintenance is recommended at regular intervals. - Page 8 Product Information ETP TBP61-32-10-BD ■ Clean appropriate parts accurately ■ Replace any defective or worn parts © Atlas Copco Industrial Technique AB - 9839 1688 01...
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Page 9: Installation
If angle monitoring is to be used, the rundown speed may need to be decreased, in order to lower the angle scatter. For more information, contact Atlas Copco Industrial Technique AB Cus- tomer Service Center, for the Public Tightening Accuracy Reports for pulse tools. -
Page 10: Installation Instructions
Use the tool designation of the new part to update the tool. Since the tool has been converted, the tool information stored on the tool will no longer match the tool designation on the tool sign. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 11: Battery Pack
For information on tool calibration for this tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. Tool Configuration To configure the tool, see Power Focus 6000 Configuration manual or ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 12: Operation
Operating Instructions LED Indicator Flash Patterns Apart from the LED flash patterns determined by the controller, there are a number of standard flash pat- terns for the tool LED indicators. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 13: Optimizing The Performance Of Your Pulse Tool
Reducing the rundown speed. Changes of power settings and/or rundown speed may affect the torque accuracy. If the target torque is achieved with more than 20 pulses this can be fixed by: © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 14: Tightening
The soft start function facilitates the screwhead and thread to reach the snug level. The duration of the soft start is adjustable. For further information about tightening, see Power Focus 6000 Configuration manual. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 15: Scanner
ETP TBP61-32-10-BD Operation Scanner WARNING Laser Radiation This device emits CDRH Class 2 laser radiation and IEC 60825-1 Class 2 light. ► © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 16: Battery
The battery health is only indicated on the battery itself. The battery indicator on the LED light indica- tor only indicates the battery charge, not health. Battery Charge Battery charge indicator The battery charge is shown by the bars in the battery indicator and shows 5 levels: © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 17: Buzzer
This tool is equipped with a buzzer, which can be configured to signal specific events or warnings. For more information on the buzzer functionality and configuration, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 18: Service
See detailed information on preventive maintenance. ■ Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco. ■ Make sure to follow the Service instructions provided by Atlas Copco on ServAid. - Page 19 For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco. Tool Handle ■...
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Page 20: Overhaul
If it is judged that the electric motor is defect or in need of service, the complete motor unit should be re- turned to Atlas Copco Industrial Technique AB for exchange. Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be ser- viced. -
Page 21: Lubrication Instructions
Remove the screw covering the inlet opening. Make sure that the o-ring is on the screw and not left in the Pulse unit. Attach the filling hose by hand, with the hose connector end to the Pulse unit. © Atlas Copco Industrial Technique AB - 9839 1688 01... - Page 22 Oil reduction from 100% full Pulse unit Approximate air volume in Pulse unit ETP TBP/TBP-S 6 0.7 ml ETP TBP/TBP-S 8 0.7 ml ETP TBP/TBP-S 9 1.1 ml ETP TBP/TBP-S 13 1.8 ml Oil Filling © Atlas Copco Industrial Technique AB - 9839 1688 01...
- Page 23 ETP TBP61-32-10-BD Service © Atlas Copco Industrial Technique AB - 9839 1688 01...
- Page 24 Service ETP TBP61-32-10-BD © Atlas Copco Industrial Technique AB - 9839 1688 01...
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Page 25: Repair Instructions
When replacing certain electric parts of the tool, the tool designation and parameters are erased from ToolsTalk Service 2 and need to be set again. For more information, see ToolsTalk Service 2 User Edition user guide. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 26: Test After Service
Use the same equipment and settings. For example extensions, sockets and tightening program on the test joint, as will be used on the actual joint. When performing a torque check on the actual joint we recommend using an STWrench with residual measurement* setting. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 27: Verification Of Tool Accuracy
The joint should be soft (~100 , the total number of pulses should be >20 during the tight- ening). ● Do not use any extensions, only the IRTT and socket. © Atlas Copco Industrial Technique AB - 9839 1688 01... - Page 28 ● Calculate the mean torque value (TBP mean) of all results displayed on the POWER FOCUS 6000 ● Calculate the mean torque value (STa6000 mean) of all results registered by the STa6000. © Atlas Copco Industrial Technique AB - 9839 1688 01...
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Page 29: Updating The Tool Software
Do not remove the battery from the tool while the software update is in progress. ■ Do not remove the memory card from the tool while the software update is in progress. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 30: Troubleshooting
Change to a different tool size. High cycle rate. Change to a different tool size. Events and Error Codes For a full list of tool event and error codes, see Power Focus 6000 Configuration Manual. © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 31: Recycling
Batteries shall be taken care of by your national battery recovery organization. Recycling Instruction Scanner Pos. Part Remarks Recycle as Protective cover Plastic, other, PU Scanner Electronics © Atlas Copco Industrial Technique AB - 9839 1688 01... -
Page 32: Recycling Instruction
Recycling Instruction Pos. Part Remarks Recycle as Front cover Metal, aluminum Bearing Metal, steel Pulse unit Metal, steel Front light Electronics Motor housing, complete Electronics Main board support rub- Rubber, PUR © Atlas Copco Industrial Technique AB - 9839 1688 01... - Page 33 Screw 4 pcs, to the antennas Metal, steel Antennas Electronics Battery holder Metal, aluminum Backup battery Battery, Li-ion Power module Electronics Screws 4 pcs to the power module Metal, steel © Atlas Copco Industrial Technique AB - 9839 1688 01...
- Page 36 Original instructions Atlas Copco Industrial © Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.
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Hello, I was wondering how to put my TBp61 in pairing mode? I have my controller on and nearby but cannot link the gun to the control unit. Thank you