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INSTALLATION AND OPERATION MANUAL
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XP-10C
XP-10CX
XP-10AC
XP-10ACX
XP-12CTA
XP-12FTA
XP-15C
XP-18C
S S H H I I P P P P I I N N G G D D A A M M A A G G E E C C L L A A I I M M S S
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be made
by the purchaser against the transportation company at the
time shipment is received.
Forward this manual to all operators.
Failure to operate this equipment as
directed may cause injury.
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual .
B B E E S S A A F F E E
Your new lift was designed and built with safety in
mind. However, your overall safety can be increased
by proper training and thoughtful operation on the part
of the operator. DO NOT operate or repair this equip-
ment without reading this manual and the important
safety instructions shown inside.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Revised 10-06-06
1645 Lemonwood Dr.
Tel: 1-805-933-9970
Fax: 1-805-933-9160
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Summary of Contents for BendPak XP Series
- Page 1 Forward this manual to all operators. Failure to operate this equipment as directed may cause injury. Revised 10-06-06 INSTALLATION AND OPERATION MANUAL SURFACE MOUNTED TWO-POST LIFTS MODELS: XP-10C XP-10CX XP-10AC XP-10ACX XP-12CTA XP-12FTA XP-15C XP-18C Keep this operation manual near the machine at all times.
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Page 2: Warranty
TWO-POST SURFACE MOUNTED AUTO AND LIGHT DUTY TRUCK LIFT This instruction manual has been prepared especially for you. Your new lift is the product of over 40 years of continuous research, testing and development and is the most technically advanced lift on the market today. READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS. -
Page 3: Parts Inventory
PARTS INVENTORY QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK PARTS BOX Power side cover 5210006 Power side safety ______ Power side safety weldment 5210007 Power side safety ______ Off side safety cover 5210009 Off side safety ______ Off side safety weldment 5210010 Off side safety ______... - Page 4 SHIPMENT PARTS QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK AB-1466 Power Unit 5585079 Hydraulic Power Source ______ Powerside Column 5210008 Powerside Column ______ Offside Column 5210011 Offside Column ______ Top Trough see table Overhead Beam ______ Lift Arms see table Lift Arms ______ XP-12/15/18...
- Page 5 3/21 x 300 Safety Cable Top Trough 5210113 5210112 Top Trough Assy XP-10-AC Top Trough Assy XP-10ACX Lift Arms 5210014 5210014 Long Arm Assy XP-Series Long Arm Assy XP Series 5210020 5210019 30* Short Arm Assy XP-Series 30*Long Arm Assy...
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Page 6: Important Safety Instructions
INTRODUCTION 1. Carefully remove the crating and packing report any shipping damage to the carrier and materials. CAUTION! Be careful when cutting make a notation on the delivery receipt. steel banding material as items may become 3. Check the voltage, phase and proper loose and fall causing personal harm or injury. -
Page 7: Tools Required
TOOLS REQUIRED Rotary Hammer Drill Or Similar Medium Crescent Wrench 3/4" Masonry Bit Medium Pipe Wrench Hammer Crow Bar For Shim Installation 4 Foot Level Chalk Line Open-End Wrench Set: 7/16" - 1-1/8" Medium Flat Screwdriver Socket And Ratchet Set: 7/16" - 1-1/8" Tape Measure: 25 Foot Minimum Hex-Key / Allen Wrench Set Needle Nose Pliers... - Page 8 Model XP-10C 132” XP-10CX 145” XP-12CTA 155” XP-15C 155” XP-18C 155” Model XP-10AC 132” XP-10ACX 145”...
- Page 9 COMPLETE THE FOLLOWING PRIOR TO STANDING COLUMNS. (1) Route the plug end of each equalizer cables around the bottom pulley and lock into bottom plate When removing the lift from shipping of carriage. (Fig. 2) Feed threaded end up through angles pay close attention as the posts carriage.
- Page 10 2. Install the cylinder fittings in cylinder ports so that each fitting points towards the entrance side of lift. ( Fig 3 ). 3. At this point install the cylinders into the carriages. With the post on the ground slide the carriage towards the top of the post approximately 6 feet.
- Page 11 STEP FOUR ( Installing The POWERSIDE Column ) 1. Before proceeding, double the check measurements and make certain that the bases of each column are aligned with the chalk line. 2. Using the baseplate on the POWERSIDE column as a guide, drill each anchor hole in Fig 5 the concrete ( approximately 4-1/2”...
- Page 12 6. With the shims and anchor bolts in place, tighten by securing the nut to the base then turning 2 - 3 full turns clockwise. DO NOT use an impact wrench for this procedure. ( See Fig. 8 ) STEP FIVE ( Mounting The OFFSIDE column.
- Page 13 IMPORTANT NOTE: When installing hydraulic fittings and hoses it is not necessary to use Teflon tape or other sealant. Teflon tape and other sealing compounds can contaminate the system and cause malfunction- ing of lift. ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN Fig 10...
- Page 14 STEP EIGHT ( Installing the safeties and safety cable ) 1. Install safety weldments into each respec- tive post. (Fig 11 & 12) Fig 11 Fig 12...
- Page 15 Fig 13 2. From the offside column insert the non looped end of the safety cable through the hole located to the right of the offside safety weldment. (Fig 13) 3.Route the cable under the pulley and take it up to the Top Trough. (Fig 14) 4.
- Page 16 Fig 15 Fig 16 Note: Assemetrical models have an additional safety pulley to route the cable out of the path of the cylinder Fig 17 5. Route the cable the same way on the power side going back down the post. 6.
- Page 17 STEP NINE ( Installing The HYDRAULIC LINES. ) 1. Install the Bulkhead Tee fitting into the powerside post. The through hole is locat- ed approximately 90 inches from the floor Make sure that the safety on the back wall of the powerside post. locks on each column are 2.
- Page 18 Fig 19 3.Take the cable across the top trough, remove the pulley, route the cable around the puley and reinstall it. 4. Insert the threaded end of the cable Fig 20 through the hole on top of the carriage put on the equalizer cable nylock nut.
- Page 19 STEP ELEVEN Fig 23 ( Installing Overhead MICRO SWITCH. ) 1. Install the overhead Micro Switch as shown below. Be sure to keep wire clear of moving parts. WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN. Fig 23 & 24 Fig 24 STEP TWELVE ( Power Unit Installation and Start-Up.
- Page 20 STEP THIRTEEN ( Installation Of SAFETY COVER. ) 1. After safeties have been adjusted and checked for proper operation, install the two cover plates as shown below. ( See Fig. 24 & 25)
- Page 21 IMPORTANT NOTE: The equalizer cables should be checked weekly for equal tension. Failure to do this will cause uneven lifting. The cables should always be adjusted so that they are equal tension when resting on the safety locks.
- Page 22 LUBRICATION 4. With the lift at half height, slowly loosen the 1. After installation and start up as been BLEED SCREWS located at the top of each cylin- completed, lubricate lift components der (Fig 27) to bleed trapped air. DO NOT com- described below.
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Page 26: Operation
OPERATION into operation. To Raise Lift; Position vehicle tires in the center of each runway. NEVER EXCEED THE RATED CAPACITY of lift. Set parking brake or use wheel chock to hold vehicle DO NOT USE LIFT if any component is found to be in position. - Page 27 LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
- Page 28 MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Limit switch burned out, (1,2,3,4) 3. Microswitch burned out, (1,2,3,4) 4. Motor burned out, (1,2,3,4,6) 5. Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION 1. Check for correct voltage Compare supply voltage with voltage on motor nametag. Check that the wire is sized correctly.
- Page 29 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
- Page 30 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
- Page 31 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
- Page 32 DO NOT Leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehcile is being loaded or driven into position. DO NOT Go near vehicle or attmpet to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
- Page 45 For Parts Or Service Contact: Bend-Pak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com...
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