BendPak XPR-10 Installation And Operation Manual
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BendPak XPR-10 Installation And Operation Manual

10,000 pound capacity surface mounted two-post lifts
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INSTALLATION AND OPERATION MANUAL
10,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XPR-10
XPR-10A
XPR-10-168
XPR-10A-168
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION
AND
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1
OPERATION.
BY
PROCEEDING
Santa Paula, CA. 93060, USA
WITH
LIFT
MAN REV A 01-03-11
P/N 5900047
1645 Lemonwood Dr.
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
wwwbendpak.com

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Summary of Contents for BendPak XPR-10

  • Page 1 MAN REV A 01-03-11 P/N 5900047 INSTALLATION AND OPERATION MANUAL 10,000 POUND CAPACITY SURFACE MOUNTED TWO-POST LIFTS MODELS: XPR-10 XPR-10A XPR-10-168 XPR-10A-168 RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number Information

    BendPak Inc. will pay labor costs for the fi rst 12 months only on parts returned as previously described.

  • Page 3: Definitions Of Hazard Levels

    RECEIPT. Support claim with copies of the Bill of Lading, freight bill, invoice, and photographs, if available. BendPak’s willingness to assist in helping you process your claim does not make BendPak responsible for collection of claims or WARNING ! replacement of lost or damaged materials.

  • Page 4: Clearances

    CLEARANCES XPR-10 NOTE: SUBTRACT 6-1/2” FROM MINIMUM NEAREST WALL AND MINIMUM NEAREST BAY DIMENSION FOR NARROW CONFIGURATION. NOTE: Lift measurements shown in WIDE confi guration XPR-10A NOTE: SUBTRACT 6-1/2” FROM MINIMUM NEAREST WALL AND MINIMUM NEAREST BAY DIMENSION FOR NARROW CONFIGURATION.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . 2 Defi nitions of Hazard Levels .

  • Page 6: Installer/Operator Agreement/ Protective Equipment

    Shop aprons or shop coats may also be worn, however or damage to property. loose-fi tting clothing should be avoided.  I understand that BendPak lifts are designed to be Tight-fi tting leather gloves are recommended to protect installed in indoor locations only. Failure to follow instal- the technician’s hands when handling parts.

  • Page 7: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase, and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Electrical work should be performed only by a certifi ed causing personal harm or injury.

  • Page 8: Tools Required

    28 DAYS. IMPORTANT NOTE BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2006. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specifi ed...

  • Page 9: Assembly View / Description Of Parts

    When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.

  • Page 10: Step 3 / Post Preparation

    Fig 3.3 For narrow confi guration NOTE: Portions of Carriage and Post cut away for clarity NOTE FOR XPR-10 MODELS: To threaded FOR NARROW CONFIGURATION USE THE cable end BUTTON LOCATED AT 12” ABOVE CABLE END.
  • Page 11 Fig 3.8 riage NOTE: Post hidden for clarity NOTE FOR XPR-10-168 MODELS: FOR XPR-10-168 AND XPR-10A-168 MODELS, FIT EXTENSION WELDMENTS TO POST ASSEMBLY IN THIS STEP FOR EASE OF INSTALLATION AND NOTE: Portions of Carriage and Post cut away for clarity...

  • Page 12: Equalizer Cable Routing

    NOTE: BE SURE TO ORIENT THE HYDRAULIC FITTINGS ON CYLINDER AS SHOWN IN FIG 3.7. 6. Route both hoses in their respective posts PRIOR to raising posts to their vertical position. When routing the CAUTION ! hydraulic hoses through the post, make sure to route BE SURE TO ROUTE THE HYDRAULIC HOSES through the hose clips welded inside each post.

  • Page 13: Step 4 / Site Layout / Floor Plan

    FLOOR PLAN Approach Model Configuration Capacity XPR-10 Narrow 3353 mm / 132” 10,000 LBS XPR-10 Wide 3683 mm / 145” 10,000 LBS Approach Model Configuration Capacity XPR-10A Narrow 3354 mm / 132” 10,000 LBS XPR-10A Wide 3684 mm / 145”...

  • Page 14: Step 5 / Installing Power Side Post

    FLOOR PLAN CHALK LINE FOR XPR-10 CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS CHALK LINE FOR XPR-10A CONFIGURATIONS USE NOTCHES TO ALIGN POSTS Fig 4.1 STEP 4 (Site Layout) STEP 5 (Installing the POWER SIDE post) 1. Determine which side of the lift will be the approach side.

  • Page 15: Step 6 / Installing Off Side Post

    2. Using the baseplate on the POWER SIDE post as a NOTE: guide, drill each anchor hole in the concrete (approximately 4” deep for 10K models and 6” deep for 12K and 15K; 8” for TO EASE INSTALLATION OF THE OVERHEAD 18K models) using a rotary hammer drill and 3/4”...

  • Page 16: Step 8 / Mounting The Hydraulic Power Unit

    STEP 8 Narrow Confi guration Fig 7.1 (Mounting the Hydraulic Power Unit) 1. Attach the power unit to the POWER SIDE post. Install the vibration dampener between the power unit and the power unit mounting plate on the Power Side post, using four M8 hex head bolts and nuts supplied.

  • Page 17: Step 9 / Installing The Safeties And Safety Cable

    WARNING! DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR. THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY. OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104°...
  • Page 18 XPR-10 Models NOTE: Top plate cut away for clarity Safety Cable DANGER ! ENSURE THAT BOTH THE POWER SIDE & OFF SIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION. Fig 9.3 Insert non-looped end of safety cable through Fig 9.5...

  • Page 19: Step 10 / Installing Hydraulic Lines

    STEP 10 STEP 11 (Installing Hydraulic Lines) (Routing the Equalizer Cables) NOTE: FOR THE WIDE CONFIGURATION, A 13” EXTENSION MUST BE INSTALLED TO THE CROSSOVER HOSE. A JIC TO JIC STRAIGHT FITTING HAS BEEN PROVIDED TO CONNECT THE CROSSOVER HOSE TO THE WARNING! EXTENSION HOSE IN THE PARTS BOX.

  • Page 20: Step 12 / Installing Overhead Microswitch

    STEP 12 Equalizer Cables XPR-10A (Installing Overhead Microswitch) Short Cable Here CAUTION! MICROSWITCH WIRE MUST BE RUN THROUGH CLIPS IN POST AND OVERHEAD ASSEMBLY. Sheave FAILURE TO DO SO CAN CAUSE DAMAGE TO LIFT Brackets OR TO VEHICLES. 1. Install the overhead Microswitch as shown below. Be Sheaves sure to keep wire clear of moving parts.

  • Page 21: Step 13 / Installing Power Unit Hose Assembly And Power Side Safety Cover

    3. Route wire up through post and across Overhead 2. Install the 90° fi tting w/ O-ring into the power port of Assembly through hole in Overhead Assembly into the the power unit. Use tefl on tape on the pipe fi ttings ONLY. Microswitch box.

  • Page 22: Step 14 / Installing The Lift Arms

    DANGER! THE ARM RESTRAINT GEARS MUST BE POSITIONED AND ADJUSTED PROPERLY. CONFIRMATION OF PROPER GEAR ENGAGEMENT MUST BE MADE PRIOR TO THE OPERATION OF THE Screw LIFT. PERIODIC INSPECTION AND ADJUSTMENT IS REQUIRED. FAILURE TO INSPECT AND ADJUST THE ARM RESTRAINT GEARS ON ALL FOUR ARMS PROPERLYCAN RESULT IN DAMAGE TO THE VEHICLE OR INJURY AND/OR DEATH.
  • Page 23 Ensure that the arms do not move when a force of approximately 100 pounds or less is applied laterally to Arm Restraint Restraint the fully extended arms. Gear Ring 9. Adjust the gear ring on the arm as necessary to Assembly ensure smooth operation and solid engagement of all four arm restraint pin assemblies with the arm restraint gear...

  • Page 25: Carriage Stop Bolt Installation Warning

    WARNING! YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT TO 2-3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND/OR DEATH AND/OR VOID PRODUCT WARRANTY.

  • Page 26: Safety Label Placement Guidelines

    TWO-POST LIFT POWER SIDE POST SAFETY LABEL PLACEMENT GUIDELINES WARNING! THESE ANSI/ALI ALCTV-2006 MANDATED SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY.

  • Page 27: Step 15 / Hydraulic Power Unit Hook-Up

    DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit without oil.

  • Page 29: Step 16 / Lift Start Up Final Adjustments

    STEP 16 STEP 15 (Lift Start Up / Final Adjustments) (Power Unit Connection) 1. Have a certifi ed electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. CAUTION! DURING THE START-UP PROCEDURE, OBSERVE ALL OPERATING COMPONENTS AND CHECK...

  • Page 30: Post Installation Checklist

    POST-INSTALLATION CHECK-OFF NOTE: THERE WILL BE INITIAL STRETCHING OF THE  Posts properly shimmed and stable CABLES AND/OR WITH INCREASED LOADS. ADJUST THE CABLES AS OUTLINED ABOVE A  Anchor bolts tightened WEEK AFTER FIRST USE, THEN EVERY THREE TO ...

  • Page 31: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION...
  • Page 32 1. Install the Foot Guards to the outside of the 4 Lift Arm Assemblies. Tighten the Hex Head Bolts. (See Fig 1-2) Footguards Hex Head Bolt Footguards Footguards OPTIONAL CRADLE AND SCREW PAD ADAPTERS SCREW PAD ADAPTER FRAME CRADLE PAD ADAPTER Optional Equipment available through your Authorized BendPak Dealer.

  • Page 33: Step 19 / Operation/ Maintenance

    • ALWAYS keep area around lift free of tools, debris, or if it has broken or damaged parts. Use only qualifi ed lift grease and oil. service personnel and genuine BendPak parts to make repairs. • NEVER overload lift. Capacity of lift is shown on nameplate affixed to the lift.
  • Page 34 LIFT OPERATION SAFETY (CONT’D) • ALWAYS load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. Raise lift until adapters contact vehicle. Check adapters for secure contact with vehicle. Raise lift to desired working height. (See Fig.19.1) WARNING! WHEN LOWERING THE LIFT PAY CAREFUL ATTEN- TION THAT ALL PERSONNEL AND OBJECTS ARE...
  • Page 35 LIFT OPERATION SAFETY (CONT’D) Fig. 19.2 TYPICAL LIFTING POINTS Never exceed 9” of lift adapter height by any combination of adapters. 9" MAXIMUM Failure to comply can result in serious damage, personal injury, or death. Fig. 19.3 WARNING! MANY SPECIALTY OR MODIFIED VEHICLES CANNOT BE RAISED ON A TWO-POST FRAME ENGAGING LIFT.
  • Page 36 LIFT OPERATION SAFETY (CONT’D) Continue to raise to desired height only if vehicle is TO LOWER THE LIFT secure on lift. DO NOT go near or under a raised vehicle if all four adapters are not in secure contact with vehicle at vehicle WARNING! manufacturer’s recommended lift points.
  • Page 37 • Daily: Check cables and sheaves for wear. Replace refi ll if required per lift installation instructions. worn parts as required with genuine BendPak parts. • Replace all caution, warning or safety related decals on the lift if unable to read or missing. Reorder labels •...
  • Page 38 TO RAISE LIFT  Read operating and safety manuals before using lift.  Always lift a vehicle according to the manufacturers recommended lifting points.  Position vehicle between posts.  Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. ...
  • Page 39 WIRE ROPE INSPECTION AND MAINTENANCE  Lifting cables should be replaced every three - fi ve years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES.  Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 42 Safe Lift Operation Automotive and truck lifts are critical to the operation and profi tability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profi table, productive and safe.
  • Page 43 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. ...

  • Page 44: Troubleshooting Guide

    8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support.
  • Page 45 INSTRUCTION See Installation Manual ......Contact BendPak Customer Support. Replace with new part ......Replace with new part.
  • Page 46 4. Bleed cylinders ........See Installation Manual. 5. See Installation Manual ......Contact BendPak Customer Support.
  • Page 47 6. Return unit for repair ....... Return unit for repair. 7. See Installation Manual ......Contact BendPak Customer Support.

  • Page 48: Maintenance Records

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 56 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n 5900047...

This manual is also suitable for:

Xpr-10aXpr-10-168Xpr-10a-168

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