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BendPak 5175153 Installation And Operation Manual

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EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
FOUR-POST OPEN FRONT ALIGNMENT LIFTS
COMMERCIAL GRADE
14,000 LBS. CAPACITY
Models:
• HDSO-14P
• HDSO-14AX
©2023 by BendPak Inc. All rights reserved.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND
COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS
MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS
DIRECTED MAY CAUSE INJURY OR DEATH.
IMPORTANT SAFETY INFORMATION! SAVE THESE INSTRUCTIONS!
Do not attempt to install this Lift if you have never been trained on basic
Automotive Lift installation procedures. Never attempt to Lift components
without proper Lifting tools such as forklift or cranes. Stay clear of any
moving parts that may fall and cause injury. These instructions must be
followed to ensure proper installation and operation of your Lift. Failure to
comply with these instructions can result in serious bodily harm and void
product warranty.
Revision B1 – March 2023
Part Number 5900001
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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  • Page 1 Lift. Failure to comply with these instructions can result in serious bodily harm and void product warranty. 1645 Lemonwood Dr. Santa Paula, CA. 93060, USA Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com ©2023 by BendPak Inc. All rights reserved.

  • Page 2: Warranty / Serial Number Information

    Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak Lift. For full warranty details and to register your new Lift contact your nearest BendPak dealer or visit: http:/ /www.bendpak.com/support/warranty/...

  • Page 3: Definitions Of Hazard Levels

    Our willingness to assist in uct or property damage. helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Warranty / Serial Number Information ............. . .2 Definitions of Hazard Levels .

  • Page 5: Installers / Operators Agreement / Protective Equipment

    Bendpak Lifts are designed to be installation and operation activities. installed in indoor locations only. Failure to follow...

  • Page 6: Safety / Warning Instructions

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall caus- Wiring should be performed by a certified electrician only.

  • Page 7: Step 1 / Selecting Site / Tools Required

    IMPORTANT NOTE: BendPak Lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

  • Page 8: Assembly View / Description Of Parts

    When removing the Lift from shipping angles pay close attention as the runways can slide and can cause injury. Prior to removing the bolts make sure the runways are held securely by a forkLift or some other heavy Lifting device. Large Window Small Window Cross Tube...

  • Page 9: Floor Plan / Specifications

    FLOOR PLAN IMPORTANT NOTE: Confirm square layout; diagonal measurements must be equal. Model HDSO-14P HDSO-14AX Lifting Capacity 14,000 lbs / 6350 kg 14,000 lbs / 6350 kg A - Overall Width / Front 143.25 in. / 3638 mm 143.25 in. / 3638 mm A - Overall Width / Rear 130 in.

  • Page 10: Clearances

    CLEARANCES d. The difference is the estimated amount of shim 1. Lift Location: Use architects plan and an Engineers thickness needed at each column. automatic level (transit) when available to locate the Lift. The above shows clearances of a typical bay layout. Lift Note: Maximum shim thickness is 1/2”...

  • Page 12: Step 3 / Column And Cross Tube Installation

    Lift. A maximum shim thickness of 2” is pos- sible by ordering optional shim plates. Contact your authorized BendPak Distributor for ordering information. 3. Assemble the Left and Right Short Crosstube and Carriage Weldment as shown in the following figures.
  • Page 13 5. With the Columns standing and the cross tubes in position, install the Safety Ladders. Pass the ladders through the Column openings and drop down through the Slide Block guide slots on the Cross Tube until the Ladders 4. Using a forkLift or crane, raise the Cross tubes (making come to rest on the Base Plates.

  • Page 14: Step 4 / Anchoring The Columns

    3000 PSI concrete to a depth of six inches minimum, keying new concrete under existing floor. IMPORTANT NOTE: BendPak Lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements...

  • Page 15: Step 5 / Raising The Cross Tubes

    STEP 5 (Raising The Cross Tubes) IMPORTANT NOTE It is important that the SLACK SAFETY LOCK IS CLEARED. 1. It is necessary to first raise the Cross Tubes off the The slack safety lock must never rest on the safety ladder. ground to facilitate Cable routing and final assembly.

  • Page 16: Step 6 / Powerside Runway Installation

    STEP 6 STEP 7 (Powerside Runway Installation) (Offside Runway Installation) 1. Locate the Powerside Runway easily identified by the 1. Position the Offside Runway on top of the Cross Tubes Cylinder and Sheave Roller mounting structures welded on the with the utility rail located inside. (See Fig. 7.1) underside.

  • Page 17: Step 8 / Cable Sheave Installation

    STEP 8 STEP 9 (Cable / Sheave Installation) (Cable Installation) Failure to route Lifting cables as described may lead DO NOT PROCEED unless visual confirmation is made to serious personal injury and/or death to operator or of ALL safety locks. ALL locks MUST be engaged before bystander and/or may cause damage to property.
  • Page 18 HDSO-14P/14AX CABLE ROUTING Fig. 7.2 IMPORTANT Lubricate Pins and Sheave Bores with Red Lithium Grease prior to installing. Spacers on the single sheaves are sized specifically for their location; they are different heights from the spacers at the other locations. If you remove a sheave pin, sheave, and spacers at any loca- tion, replace them at the same location in the exact same orientation.

  • Page 19: Step 10 / Power Unit Installation

    STEP 10 (Power Unit Installation) 1. Mount the Power Unit, Air Valve Mounting Bracket, Vibration Dampner, and Flex Tube Mounting Bracket to the Power Unit Mounting Bracket using the M8 hex bolts and Nylock Nuts. Fill the reservoir with 12 quarts of 10-WT hydraulic oil or Dexron automatic transmission fluid.

  • Page 20: Step 11 / Routing Hydraulic Hoses

    The standard Power Unit for your Lift is 220 volt, 60HZ, single phase. All wiring must be performed by a licensed certified electrician only. PROPER WIRING INSTRUCTIONS ARE AFFIXED TO MOTOR. DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry.
  • Page 21 Fig 11.5 90° Air Line Compression Fitting 90° Air Line Compression Fitting 90° O-Ring Fitting 5. Cut the Flex tube to 52 in. ±1in. / 1320mm ±25mm Fig. 11.2 long. Route both the Power Unit Hydraulic Hose and TWO (2) lengths of Air Line through the Flex Hose. (See Fig. 11.6) 2.

  • Page 22: Step 12 / Routing Air Lines

    STEP 12 7. Connect the hydraulic hose and air line as shown below making sure the hydraulic hose passes through the retain- ( Routing Air Lines) ing rings. MAKE SURE HOSES ARE KEPT CLEAR OF CABLES. There will be one air line hose left unconnected in 1.
  • Page 23 SAFETY AIR LINE ROUTING NOTE: CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED. AIR TUBING ASSEMBLY: SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING. CAUTION: REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF.
  • Page 24 Hydraulic Hoses and Fittings on your Lift, making your new Lift inoperable and unusable. Your Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precaution and clean all Hydraulic Hoses and Fittings prior to making connections. It is bet- ter and less costly to take these extra steps now so that you do not need to take your Lift out of service later to fix issues that could have been prevented at the time of the installation.
  • Page 25 Hydraulic System Warnings Before applying power to the Hydraulic System note the following Warnings: Failure to observe these warnings can result in serious personal injury including, in rare cases, death. • The Hydraulic hoses and connections must be inspected before any attempt to raise a Vehicle is made.
  • Page 26 DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES n The Electrician must install a Power Disconnect Switch and a Thermal Disconnect.

  • Page 28: Step 13 / Power Unit Hook Up / Hydraulic Warnings

    STEP 14 STEP 13 (Inspecting The Slack Safety Springs) (Power Unit Hook Up) 1. Have a licensed electrician run the Power Supply to the motor. Refer to the data plate found on the motor for proper The following steps involve the SLACK CABLE SAFETY power supply and wire size.

  • Page 29: Step 16 / Attaching Approach Ramps / Tire Stops

    and free. (See Fig. 15.1) 6. Continue pressing the raise button until the Cables get KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of Lift when lowering. Avoid pinch points. 9. Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released.

  • Page 30: Step 17 / Leveling/Synchronizing

    NOTE: Use a pencil, marking pen or attach a paper clip M14 Hex Bolts, onto the target scale at the crosshair reference. Nuts and Washers Fig. 17.1 Fig. 16.3 Alignment Rollback Turnplate Ramp Spacer Riser 6. Next, move the target and place it at point “B” on the runway.

  • Page 31: Step 18 / Bleeding

    Safety locks may not engage at exactly the same time IMPORTANT! BendPak recommends two people work when Vehicles are being raised. They should be close. Be together to install the Tape. One person removes the sure that all four corners have passed the SAME safety backing and applies the Tape to the Runway while the ladder bar slot before lowering Lift on the safety locks.
  • Page 32 Fig. 19.1...
  • Page 33 POST-INSTALLATION CHECK-OFF n Columns properly shimmed and stable n Anchor Bolts tightened n Pivot / Sheave Pins properly attached n Electric power supply confirmed n Cables adjusted properly n Safety Locks functioning properly n Check for hydraulic leaks n Oil level n Lubrication of critical components n Check for overhead obstructions n All Screws, Bolts, and Pins securely fastened...

  • Page 34: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION Rolling Jack maximum weight capacity for use with HDSO-14P or HDSO-14AX is 7,000 lb (3,175 kg) per unit. HDS/HDSO-14LSX Rolling Jack Air Line Kit Installation Part # 5174009 REV 03/21/2012 5174009 HD-9/12/14, HDS/HDSO-14LSX/LSXE AIR LINE KIT PART # Description Qty.

  • Page 36: Step 19 / Operation Instructions

    • DAILY inspect your Lift. Never operate if it malfunctions or if it has broken or damaged parts. Use only qualified Lift (Lift Operation Safety) service personnel and genuine BendPak parts to make repairs. • THOROUGHLY train all employees in use and care of Lift, using manufacturer’s instructions and “Lifting It Right”...
  • Page 37 Lift OPERATION SAFETY (CONT’D) • ALWAYS keep area around Lift free of tools, debris, grease and oil. • NEVER overload Lift. Capacity of Lift is shown on nameplate affixed to the Lift. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING •...
  • Page 38 Always replace ALL FAULTY PARTS before Lift is put back into operation. 3. Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. • Every 3 Months: Check anchor bolt torque. Anchors should be torqued to 90 ft/lbs.

  • Page 39: Wire Rope Inspection And Maintenance

    WIRE ROPE INSPECTION AND MAINTENANCE t Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE Lift WITH DEFECTIVE / WORN CABLES. t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.

  • Page 40: Safe Lift Operation

    Safe Lift Operation Automotive and truck Lifts are critical to the operation and profitability of your business. The safe use of this and other Lifts in your shop is critical in preventing employee injuries and damage to customer’s Vehicles. By operating Lifts safely you can ensure that your shop is profitable, productive and safe.
  • Page 41 t DO NOT leave the controls while the Lift is still in motion. t DO NOT stand directly in front of the Vehicle or in the bay when Vehicle is being loaded or driven into position. t DO NOT Go near Vehicle or attempt to work on the Vehicle when being raised or lowered. REMAIN CLEAR of the Lift when raising or lowering Vehicle.

  • Page 42: Troubleshooting Guide

    If your Lift is not functioning correctly, you must take it out of service until it is fixed. All repair work must be performed by qualified personnel. If your organization has Lockout/Tagout policies, implement them after connecting the Lift to the power source. Lift WILL NOT RAISE POSSIBLE CAUSE 1.
  • Page 43 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor nametag.
  • Page 44 WILL NOT RAISE LOADED Lift POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 45 Lift WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the Lift all the way down.

  • Page 59: Maintenance Logs

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 60 FOR TECHNICAL SUPPORT 1-(800) 253-2363 Ext. 196 TO ORDER PARTS 1645 Lemonwood Dr. Santa Paula, CA. 93060, USA ● Toll Free: 1(800) 253-2363 1-(800) 253-2363 Ext. 191...

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