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Bar Weight: 82Kgs
NOTE
Some images contained in these instructions are generic and are
a representation of the actual model and/or parts used. Some steps
may also show parts out of sequence to the instructional steps.
This bull bar requires parker/indicator lights. These are not included and must be purchased separately.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
RAID BULL BAR TO SUIT MAZDA BT50
Document Number: BBR074/070323
BBR080
2020+
Grille
5 Hours
Cut Required
Approximately
Document Number: BBR080/260424
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Table of Contents
Related Manuals for Ironman4x4 BBR080
Summary of Contents for Ironman4x4 BBR080
- Page 1 SAFETY WARNING Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBR080/260424 This product has been tested for airbag compatibility Document Number: BBR074/070323 and therefore the mounting system MUST NOT be modified...
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Page 2: Pre-Installation Procedures
(Located on label behind bull bar wing) Page 2 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... -
Page 3: Important Warnings
It is the responsibility of the installer to ensure correct fitment. Page 3 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 6: Tools Required
M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 7 NOTE There are hidden screws. Page 7 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 8 Parking Sensors at this point. Generic image used as reference only. Page 8 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 9 Repeat procedure on opposite side. Page 9 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 10 Repeat procedure on opposite side. Page 10 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 11 Repeat procedure on opposite side. Item: 24 Page 11 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 12 Repeat procedure on opposite side. Item: 42 Page 12 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 13 Repeat procedure on opposite side. Item: 40 Page 13 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 14 See the owner’s manual. Page 14 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 15 M10 x 35mm bolts supplied. Item: 21 and 44 Page 15 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 16 Item: 35 Page 16 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 17 Page 17 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 18 NOTE Don’t cable tie off yet, leave wiring loom loose. Dressing the Bull Bar 38. BBR080 is a bumper replacement. Install supplied bumper infills with hardware. Leave loose to adjust once bar is in place. Item: 3 and 4 NOTE There is a left and right.
- Page 19 Spacer may be required. Item 26 Page 19 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 20 Item: 17 and 18 Page 20 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 21 Cable tie remaining cables. Item: 25 Page 21 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 22 Page 22 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 23 Repeat procedure on opposite side. Item: 29 and 45 Page 23 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 24 If installing Ironman 4x4 Underbody Protection Plates (sold separately), skip this step. Page 24 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 25 Reinstall number plate on vehicle with hardware supplied. Item: 39 Page 25 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 26: Wiring Diagrams
NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 26 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 27 Lamp Parklight Switch SPST Ground White Ground Page 27 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 28 • Stand back and admire your work. Page 28 of 28 Document Number: BBR080/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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