Ironman4x4 BBR095 Installation Instructions Manual

Raid bull bar to suit isuzu mu-x rg 2021+

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Bar Weight: 84Kgs (185Lbs)
NOTE
Some images contained in these instructions are generic and are
a representation of the actual model and/or parts used. Some steps
may also show parts out of sequence to the instructional steps.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
RAID BULL BAR TO SUIT ISUZU MU-X
Document Number: BBR074/070323
BBR095
RG 2021+
Grille Cut
5 Hours
Required
Approximately
Document Number: BBR095/260424

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Summary of Contents for Ironman4x4 BBR095

  • Page 1 SAFETY WARNING Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBR095/260424 This product has been tested for airbag compatibility Document Number: BBR074/070323 and therefore the mounting system MUST NOT be modified...
  • Page 2: Pre-Installation Procedures

    (Located on label behind bull bar wing) Page 2 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 3: Important Warnings

    It is the responsibility of the installer to ensure correct fitment. Page 3 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 6: Tools Required

    M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 7 NOTE There are hidden screws. Page 7 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 8 Parking Sensors at this point. Page 8 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 9 Item: 8, 53 and 55 - RHS Page 9 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 10 Item: 4, 6, 14 and 25 - RHS Page 10 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 11 Cradle removed to show location of bolt holes Page 11 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 12 Page 12 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 13 Item: 48 Generic image used as reference only. Page 13 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 14 Page 14 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 15 Page 15 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 16 NOTE Don’t cable tie off yet, leave wiring loom loose. Dressing the Bull Bar 32. BBR095 is a bumper replacement. Install supplied bumper infills with bolts supplied into captive nuts. Leave loose to adjust once bar is in place.
  • Page 17 Spacer may be required. Item 21 Page 17 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 18 Item: 54 Page 18 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 19 Item: 36 and 53 Page 19 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 20 Item: 1 and 44 Page 20 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 21: Important Note

    Item: 32, 33 and 51 Repeat procedure on opposite side. Page 21 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 22 Install number plate to the vehicle with hardware supplied. Item: 30 Page 22 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 23: Wiring Diagrams

    NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 23 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 24 Lamp Parklight Switch SPST Ground White Ground Page 24 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 25 • Stand back and admire your work. Page 25 of 25 Document Number: BBR095/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

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