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Bar Weight: 80Kgs (177Lbs)
NOTE
Some images contained in these instructions are generic and are
a representation of the actual model and/or parts used. Some steps
may also show parts out of sequence to the instructional steps.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
RAID BULL BAR TO SUIT NISSAN NAVARA NP300
BBR048
Series 1-4
No Bumper
5 Hours
Cut Required
Approximately
Document Number: BBR048/260424
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Summary of Contents for Ironman4x4 BBR048
- Page 1 Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBR048/260424 This product has been tested for airbag compatibility and therefore the mounting system MUST NOT be modified...
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Page 2: Pre-Installation Procedures
(Located on label behind bull bar wing) Page 2 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... -
Page 3: Important Warnings
It is the responsibility of the installer to ensure correct fitment. Page 3 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 6: Tools Required
M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 7 There are hidden screws. Repeat procedure on opposite side. Page 7 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 8 Remove plate and place aside. Page 8 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 9 10. Remove the bumper support under the headlight and discard. As the BBR048 is a bumper replacement; we advise painting below the inner guard and under the headlight to give greater depth to the bar once fitted.
- Page 10 Reuse OE bolts if these are present. Item: 20 and 31 Page 10 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 11 Refer page 6. Paint mark all bolt heads. Page 11 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 12 Control box bracket can bolt over the electrical motor or gearbox side. Page 12 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 13 21. Attach tie down hoop to cradle and secure using hardware supplied. Item: 16 and 35 Dressing the Bull Bar 22. BBR048 is a bumper replacement. Install the supplied bumper infills with bolts supplied into captive nuts. Leave loose to adjust once bar is in place.
- Page 14 Spacer may be required. Item: 23 Page 14 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 15 Use the lightbar support brackets to install mesh. Item: 14, 18 and 41 Page 15 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 16 Item: 29 and 30 Page 16 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 17: Important Note
The bolt will cut its own thread as it is fastened. Page 17 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 18 Item: 5, 43 and 44 - RHS Page 18 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 19 Reinstall number plate to the vehicle with hardware previously removed. Item: 25 Page 19 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 20: Wiring Diagrams
NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 20 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 21 Lamp Parklight Switch SPST Ground White Ground Page 21 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 22 • Stand back and admire your work. Page 22 of 22 Document Number: BBR048/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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