Columbus McKinnon CPE/F Original Operating And Maintenance Instructions
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Columbus McKinnon CPE/F Original Operating And Maintenance Instructions

Electric chain hoist load carrying capacity 1,600kg-10,000kg
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Electric chain hoist
Model CPE/F
Load carrying capacity 1,600 kg – 10,000 kg
Original operating and
maintenance instructions
Spare parts catalogue
COLUMBUS McKINNON Industrial Products GmbH
P O Box 11 01 53
•
Yale-Allee 30
•
+49 (0) 202/6 93 59-0
•
Ident. no.: 09901073/10.2018
D-42301 Wuppertal, Germany
D-42329 Wuppertal, Germany
Fax + 49 (0) 202 / 6 93 59-127

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  • Page 1 Electric chain hoist Model CPE/F Load carrying capacity 1,600 kg – 10,000 kg Original operating and maintenance instructions Spare parts catalogue COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D-42301 Wuppertal, Germany • Yale-Allee 30 D-42329 Wuppertal, Germany •...
  • Page 2 Electric Chain Hoist CPE/F Trolley Control Trolley motor Centre beam Support pin safety device Support pin Locking sleeve Pendant control Chain hoist Load chain 11 x 31 Start-up buffer Chain end stop Safety latch Fig. 1 Load hook Technical data for electric chain hoist – 400 V, 3 Ph, 50 Hz...

  • Page 3: Table Of Contents

    Theoretical service life (SWP) Inspection of the crossbeam (for trolleys) The Yale electric chain hoist CPE/F is classified in accordance with Inspection of the adjustment of the trolley width FEM 9.511 in the FEM Group 1 Am or 1 Bm. This theoretically results in Course of the lifting unit a service life of 800 or 400 operating hours under full load.

  • Page 4: Incorrect Operation

    Electric Chain Hoist CPE/F ATTENTION: The unit may be used only in situations in which the load • Prior to operation of the lifting unit in special atmospheres carrying capacity of the unit and/or the supporting structure does not (high  humidity, salty, caustic, alkaline) or handling hazardous change with the load position.

  • Page 5: Installation

    Electric Chain Hoist CPE/F • The load chain must not be used as a chain sling (Fig. 7). 4. INSTALLATION Installation and maintenance of the unit is to be entrusted only to persons who are trained in the field in question and have been commissioned by the operating company to install and service the unit.

  • Page 6: Electric Chain Hoist With Trolley

    Electric Chain Hoist CPE/F ATTENTION: Screw the locking plate back on tightly after mounting the 10. Then, by moving the entire assembled unit, check the following: hook. • Is the specified lateral clearance (see Fig. 11) of 2 mm on each side...

  • Page 7: Mounting The Hand Chain

    Electric Chain Hoist CPE/F A clearance of 2 mm between the wheel flange and the track beam Then, by moving the entire assembled unit, check the following: flange must be maintained (inner dimension = flange width + 4 mm). • Is a clearance of 2 mm (measurement “A”) maintained on each side ATTENTION: When installing the crossbeam ensure that the spacer between the track roller flanges and the track beam’s outer edge?

  • Page 8: Installation Of The Chain Box

    Electric Chain Hoist CPE/F self-locking nuts is fixed to the housing so that the smaller chain box 4.4 ELECTRICAL CONNECTION opening is positioned below the chain hoist housing. ATTENTION: Work on electrical installations may only be carried ATTENTION: If the electric chain hoist is equipped with limit switches, a out by ...

  • Page 9: Mains Connection

    Electric Chain Hoist CPE/F Mains connection 6. INITIAL OPERATION The mains supply cable must be connected to the electric chain Inspection before initial operation hoist before it is connected to the mains supply. According to national and international accident prevention and safety...

  • Page 10: Inspection Of The Chain Reeving

    Adverse working conditions, for example, heat or chemical support hook. environments, can dictate shorter periods. • The Yale electric chain hoist CPE/F conforms to FEM group 1A Inspect the crossbeam (for trolleys) and 1B /M3 in accordance with FEM 9.511. This theoretically results Inspect the crossbeam for correct assembly and visually check for in a service life of 800 or 400 operating hours under full load.

  • Page 11: Regular Inspections, Service And Testing

    31 DAT. The CPE/F electric hoists are specially designed to use this type of • in accordance with the risk assessment of the operating company, chain. For this reason, only chains that have been approved by the •...

  • Page 12: Checking For Wear

    Electric Chain Hoist CPE/F Checking for wear ATTENTION: The c-shaped chain link must not differ from a closed link  in external shape and dimensions. Otherwise, it cannot pass Load chains must be inspected for mechanical damage once every three through the lifting unit properly when the chain is subsequently pulled months and after 200 hours of operation at the latest.

  • Page 13: Maintenance Of Suspension And Load Hooks

    The following lower limits are necessary: 7. Before the initial operation lubricate the load chain and test all hoist CPE/F 16 / 20 CPE/F 32 / 40 / 50 functions under no-load condition. CPE/F 25 / 30 CPE/F 75 / 100 min.

  • Page 14: Maintenance Of The Overload Protection

    Electric Chain Hoist CPE/F = ( Ø ) x g from the end shield. Ø = 1.35 12. Pull the brake rotor assembly (4) off the hub (8). The gearing must not be damaged in the process. = load-carrying capacity of the lifting unit [kg] 13.

  • Page 15: Disc Brake

    Electric Chain Hoist CPE/F 8.9. TRANSPORT, STORAGE, DECOMMISSIONING AND DISPOSAL Observe the following for transporting the unit: • Do not drop or throw the unit, always deposit it carefully. • Load and hand chains (only for models with reel trolley) must be transported in such a way that knotting and formation of loops...
  • Page 16 Electric Chain Hoist CPE/F Structure of the old version of the middle section (chain guide). Please use a new part as a replacement. 16 of 42...
  • Page 17 Electric Chain Hoist CPE/F 17 of 42...
  • Page 18 Electric Chain Hoist CPE/F 1-strand 2–strand Fig. 21: Bottom blocks (CPE/F 1,600 – 5,000kg) Item no. Item no. Description Piece CPE/F 16 CPE/F 20 CPE/F 25 CPE/F 30 Description Piece CPE/F 32 CPE/F 40 CPE/F 50 1 - 8 Bottom block cpl.* 00609684 00609993 00609677 00609909 15 - 28 Bottom block cpl.*...
  • Page 19 Electric Chain Hoist CPE/F 3–strand Fig. 22: Bottom block CPE/F 7,500kg Item no. Item no. Description Piece CPE/F 75-1.6 Description Piece CPE/F 75-1.6 1 – 19 Bottom block, cpl. without hook* 00600374 Axle holder 09141001 Side plate, right 00600359 Hexagonal screw...
  • Page 20 Electric Chain Hoist CPE/F Fig. 23: Bottom block CPE/F 10,000kg 4–strand Item no. Item no. Description Piece CPE/F 100-2 Description Piece CPE/F 100-2 1 – 15 Bottom block, cpl.* 00620014 Hook, cpl.* 00401580 Safety latch kit* 00408769 Side plate, right...
  • Page 21 Electric Chain Hoist CPE/F Fig. 24: Support frame CPE/F 7,500kg Item no. Item no. Description Piece CPE/F 75-1.6 Description Piece CPE/F 75-1.6 1 – 12 Support frame, cpl. without hooks 00600373 Hook, cpl. 00401050 Support frame, right 00600370 Support hook pin...
  • Page 22 Electric Chain Hoist CPE/F Fig. 25: Support frame CPE/F 10,000kg Item no. Item no. Description Piece CPE/F 100-2 Description Piece CPE/F 100-2 1 – 10 Support frame, cpl.* 00620020 Safety latch kit 00408769 Support frame, right 00620021 Support hook pin...
  • Page 23 Electric Chain Hoist CPE/F Fig. 26: Chain box Item no. Description Piece for all devices Chain box cpl. for 13 m chain 06109467 Chain box cpl. for 21 m chain 06109468 Chain box cpl. for 25 m chain 06109952 Chain box cpl. for 30 m chain...
  • Page 24 Electric Chain Hoist CPE/F 24 of 42...
  • Page 25 Electric Chain Hoist CPE/F Item no. Item no. CPE/F CPE/F Description Piece 16 / 20 25 / 30 / 50 32 / 40 75 / 100 Planetary gear, cpl. 00600231 00600230 Gearbox housing 00600237 00600237 Ring 00600238 00600238 Planetary gear carrier...
  • Page 26 Electric Chain Hoist CPE/F 2, 5, 6, 7 3, 4 Fig. 28: Motor Item no. Item no. CPEF Description (1-speed) (2-speeds) Brake motor 400 V, 3 Ph, 50 Hz IP54 00608871 00608875 Brake motor 400 V, 3 Ph, 50 Hz IP55...
  • Page 27 Electric Chain Hoist CPE/F Fig. 29a: Contactor control Item no. Item no. Description Piece (1-speed) (2-speeds) Control switch with emergency stop N00670298 N00670299 Control cable with integrated strain relief N00670603 N00670603 Cable clamps N00670580 N00670580 S-hook N00717029 N00717029 Lifting key...
  • Page 28 Electric Chain Hoist CPE/F Fig. 29b: Contactor control Item no. Description Piece CPEF Hexagonal screw N09101091 N09101091 Spring washer N09122004 N09122004 Mounting plate contactor control N00600529 N00600529 Flat-head screw N09107023 N09107023 28 of 42...
  • Page 29 Electric Chain Hoist CPE/F Fig. 30: Direct control for lifting unit Item No Description Piece CPEF Control switch with emergency stop 00609454 00605455 Control cable with integrated strain relief 00670603 00670603 Cable clamps 00670580 00670580 Screw connection M25 09184102 09184102...
  • Page 30 Electric Chain Hoist CPE/F Fig. 31: Push trolley Item no. Item no. for CPE(F) up for CPE(F) up Description Piece Description Piece to 5,000 kg to 5,000 kg Push trolley VTP-A cpl. CPE* Circlip 09130060 05809768 Flange width 98–180 mm Circlip 09129003 Push trolley VTP-B cpl.
  • Page 31 Electric Chain Hoist CPE/F Fig. 32: Reel drive for trolley CPE/F 1,600 –- 5,000kg (other parts see push trolley) Item no. Item no. Description Piece CPE/F 16-8 – 50-2 Description Piece CPE/F 16-8 – 50-2 Reel trolley VTG-A cpl. CPE*...
  • Page 32 Electric Chain Hoist CPE/F Fig. 33: Reel drive for trolley CPE/F 7,500 – 10,000kg Item no. Item no. Description Piece CPE/F 75 + 100 Description Piece CPE/F 75 + 100 Track roller, toothed 00530007 Reel trolley cpl. HTG (VTG) CPE 75/100 05300003 Block width 125–310 mm...
  • Page 33 Electric Chain Hoist CPE/F Fig. 34: Electric drive for trolley CPE/F 1,600 – 5,000kg (other parts see push trolley) Item no. Description Piece CPE/F 16-8 – 50-2 Track roller, toothed 00508214 Drive shaft 00550209 09131047 Flange 00550211 Spacer washer 00550212...
  • Page 34 Electric Chain Hoist CPE/F Fig. 35: Electric drive for trolley CPE/F 7,500 – 10,000kg (other parts see push trolley) Item no. Item no. Description Piece CPE/F 75 – 100 Description Piece CPE/F 75 – 100 Track roller, toothed 00530007 Drive shaft...
  • Page 35 Electric Chain Hoist CPE/F Fig. 36a: Contactor control CPE/F with VTE/F Item no. CPE + VTE CPEF+ VTE CPE + VTEF CPEF + VTEF Description Piece Cable clamp 00670580 00670580 00670580 00670580 Cheese-head screw 09102026 09102026 09102026 09102026 Spring washer...
  • Page 36 Electric Chain Hoist CPE/F Fig. 36b: Trolley contactor control (1-speed) VTE Description Piece Item no. Contactor control VTE cpl. for ∆ 230 V/Y 400 V 00670685 Housing 00670862 Control board 00670478 Transformer 00719737 Self-tapping thread cutting screw 09108054 Cable grommet...
  • Page 37 Electric Chain Hoist CPE/F Fig. 36c: Lifting unit contactor control (1–speed) CPE Description Piece Item no. Contactor control CPE cpl. for ∆ 230 V/Y 400 V 00670683 Housing 00670862 Control board 00670601 Transformer 00719737 Self-tapping thread cutting screw 09108054 Cable grommet...
  • Page 38 Electric Chain Hoist CPE/F Fig. 36d: Contactor control trolley (2–speed) VTEF Description Piece Item no. Contactor control VTEF cpl. for ∆ 230 V/Y 400 V 00670686 Housing 00670862 Control board 00670664 Transformer 00719737 Self-tapping thread cutting screw 09108054 Cable grommet...
  • Page 39 Electric Chain Hoist CPE/F Fig. 36e: Contactor control hoist (2 speeds) CPEF Description Piece Item no. Contactor control CPEF cpl. for ∆ 230 V/Y 400 V 00670684 Housing 00670862 Control board 00670665 Transformer 00719737 Self-tapping thread cutting screw 09108054 Cable grommet...
  • Page 40 Electric Chain Hoist CPE/F Fig. 37: Direct control CPE/F with VTE/F Item no. Description Piece CPE + VTE CPEF + VTE CPE + VTEF CPEF + VTEF Direct control (incl. items 2+3) 06100058 06100059 06100060 06100061 Mounting plate 00719741 00719741...
  • Page 41 Electric Chain Hoist CPE/F Inspection Notes Inspection before initial operation on: Date of commissioning: Recurring inspections Test Date Findings Repair *Competent person 41 of 42...
  • Page 42 Poland Poland Website: www.pfaffhoist.co.za Web Site: www.pfaffhoist.co.za COLUMBUS McKINNON Italia S.r.l. COLUMBUS McKINNON Italia S.r.l. COLUMBUS McKINNON Polska Sp.z o.o. COLUMBUS McKINNON Polska Sp.z o.o. Email: sales@pfaffhoist.co.za E-mail: sales@pfaffhoist.co.za Via 11 Settembre 26 Via 11 Settembre 26 ul. Owsiana 14 ul.

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