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Cognex In-Sight 3800 Series Quick Reference Manual
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Cognex In-Sight 3800 Series Quick Reference Manual

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In-Sight
3800 Series
Quick Reference Guide
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Summary of Contents for Cognex In-Sight 3800 Series

  • Page 1 ® In-Sight 3800 Series Quick Reference Guide...
  • Page 2 The safety of any system incorporating this product is the responsibility of the assembler of the system. Do not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
  • Page 3 Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter.
  • Page 4 Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
  • Page 5 Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. Lenses Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number 8 mm High Speed Liquid Lens - CLN-...
  • Page 6 Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number 24 mm High Speed Liquid Lens - CLN- ✓ ✓ Visible and Near-IR Light C24F6FS- HSLL 16 mm Manual Focus lens for Multi CLN- ✓ ✓ Torch - Visible and Near IR Light C16F8FS 24 mm Manual Focus lens for Multi CLN-...
  • Page 7 Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number 8 mm Moritex HR series lens LMC-ML- ✓ M0818HR 12 mm Moritex HR series lens LMC-ML- ✓ M1218HR 16 mm Moritex HR series lens LMC-ML- ✓ M1618HR 25 mm Moritex HR series lens LMC-ML- ✓...
  • Page 8 Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number 6 mm Moritex UR series lens LMC-ML- ✓ ✓ M0625UR 8 mm Moritex UR series lens LMC-ML- ✓ ✓ M0822UR 12 mm Moritex UR series lens LMC-ML- ✓ ✓ M1218UR 16 mm Moritex UR series lens LMC-ML- ✓...
  • Page 9 Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number 35 mm HSLL - high resolution CLN- ✓ C35F06- HSLL-HR 16 mm HSLL - high resolution CLN- ✓ C16F65- HSLL-HR 6 mm Moritex SR series lens LMC-ML- ✓ ✓ U0618SR 12 mm Moritex SR series lens LMC-ML- ✓...
  • Page 10 Product IS3803 IS3808 Accessory Illustration IS3801 IS3816 /3805 /3812 Number Blue bandpass filter for Multi Torch 380- ✓ ✓ ✓ ✓ TORCH- BP470 Red bandpass filter for Multi Torch 380- ✓ ✓ ✓ ✓ TORCH- BP635...

  • Page 11: Lens Covers

    Lens Covers Accessory Product Number Illustration 45 mm Plastic Lens Cover COV-380-CMNT-45 60 mm Plastic Lens Cover COV-380-CMNT-60 75 mm Plastic Lens Cover COV-380-CMNT-75 30 mm Lens Cover Extender COV-7000-CMNT-LGX Multi Torch front cover - Diffused 380-TORCH-COVDIF Multi Torch front cover - Cross-Polarized 380-TORCH-COVPOL...
  • Page 12 Accessory Product Number Illustration Multi Torch front cover - Clear 380-TORCH-COVCLR Dome Attachment for 380 platform Multi Torch and DataMan HPIT 380-TORCH-DOME Integrated Lights Product Accessory Illustration Number Multi Torch Accessory Kit for autofocus lenses (RGBW-IR Light w/ ToF and 380- Laser Aimer) Includes: Multi Torch Illumination module, mount for illumination module (High...
  • Page 13 Product Accessory Illustration Number White Torch-HR Accessory kit for high resolution IS3800 models 380- Includes: White Torch-HR illumination module, diffused cover, illumination cable, 2 mm hex tool TORCH- HR-WHITE...
  • Page 14 Cables Note: Cables are sold separately. Accessory Product Number Illustration External Light Cable, Yellow IVSL-5PM12-J300 IVSL-5PM12-J500 IVSL-5PM12-J1000 Note: This cable supports intensity IVSL-5PM12-J2000 control. External Light Cable, Black IVSL-M12-NSB-300 IVSL-M12-NSB-1000 IVSL-M12-NSB-2000 Note: This cable supports intensity control and is used with standard SVL lights.
  • Page 15 Accessory Product Number Illustration Breakout Cable, M12-12 to Flying Lead CCB-PWRIO- xx (straight, xx specifies length: 5m, 10m, 15m)

  • Page 16: Mounting Brackets

    Mounting Brackets Accessory Product Number Illustration U-shaped mounting bracket for IS3800 with Torch-HR, M6 DMBK-PVT-HPIT- mounting holes Mounting bracket with M3, M4 and 1/4 - 20 mounting holes BKT-INS-01 Converter mounting bracket with M3 socket head screws/wrench ISB-7000-7K Converter mounting bracket with Phillips flat head M3 screws and ISB-7000-5K M4 screws...
  • Page 17 Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the vision...
  • Page 18 Vision System Layout Number Description Imager/C-mount flange Integrated Illumination connector Lens connector Trigger button Power LED indicator...
  • Page 19 Train status LED indicator Ethernet 0 status LED Ethernet 1 status LED Error LED indicator Coglink/USB-C status LED Tune button Power I/O Breakout cable connector...
  • Page 20 Ethernet connector 0 Micro-HDMI connector Coglink/USB-C connector Ethernet connector 1 Light connector Indicator lights...
  • Page 21 Dimensions The following sections list dimensions of the vision system. Note: Dimensions are in millimeters and are for reference purposes only. All specifications are for reference purposes only and can change without notice. In-Sight 3800 with 45 mm Lens Cover...
  • Page 22 In-Sight 3800 with 60 mm Lens Cover In-Sight 3800 with 75 mm Lens Cover...
  • Page 23 In-Sight 3800 Multi-Torch with Standard Front Cover...
  • Page 24 In-Sight 3800 Multi-Torch with Dome Attachment...
  • Page 25 In-Sight 3800 - Smart Camera Only...
  • Page 26 Field of View and Distance This section provides the Field of View (FoV) values for the various In-Sight 3800 image sensors. In-Sight 3800 FoV values with 1.6 MP Sensor (IS3801) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.91 in] 47 mm [1.86 in]...
  • Page 27 In-Sight 3800 FoV values with 3 MP Sensor (IS3803) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 67 mm [2.64 in] 50 mm [1.97 in] 83 mm [3.27 in] 200 mm [7.87 in] 89 mm [3.50 in] 67 mm [2.64 in] 111 mm [4.37 in]...
  • Page 28 In-Sight 3800 FoV values with 5 MP Sensor (IS3805) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 79 mm [3.11 in] 66 mm [2.60 in] 103 mm [4.06 in] 200 mm [7.87 in] 106 mm [4.17 in] 88 mm [3.46 in] 138 mm [5.43 in]...
  • Page 29 Mounting the Vision System The vision system provides mounting holes for attachment to a mounting surface. CAUTION: The vision system has to be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the mounting fixture of the vision system to frame ground or Earth ground.
  • Page 30 Converter Mounting Bracket (ISB-7000-7K) 1. Align the converter mounting bracket with the mounting holes on the vision system. 2. Insert the M3 screws into the mounting holes and use a 2.5 mm hex wrench to tighten. The maximum torque is 0.90 Nm (8 in-lb).
  • Page 31 Converter Mounting Bracket (ISB-7000-5K) 1. Align the converter mounting bracket with the mounting holes on the vision system. 2. Insert the Phillips flat head screws into the mounting holes and tighten. The maximum torque is 0.56 Nm (5 in-lb).

  • Page 32: Connection Options

    Connection Options This section summarizes connection options. Connecting the Ethernet Cable CAUTION: The Ethernet cable shield has to be grounded at the far end. Whatever this cable is plugged into (typically a switch or router) should have a grounded Ethernet connector. A digital voltmeter has to be used to validate the grounding.
  • Page 33 Connecting the Power and I/O Breakout Cable CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground. Note: Perform wiring or adjustments to I/O devices when the vision system is not receiving power. You can clip unused wires short or use a tie made of non-conductive material to tie them back.
  • Page 34 1. Remove the adapter from the sensor.
  • Page 35 2. Unscrew the two captive screws holding the lens.
  • Page 36 3. Remove the lens from the sensor.
  • Page 37 Note: When swapping the lens out, make sure not to pull on the lens itself but on the housing of the lens.
  • Page 38 4. Insert the new lens and tighten the two captive screws.
  • Page 39 5. Tighten one of the M2 x 8 mm screws halfway, then tighten the other M2 x 8 mm screw halfway. Incrementally tighten each screw to 0.34 Nm using a torque wrench.
  • Page 40 6. Replace the adapter on the sensor.
  • Page 41 Note: Observing the tightening sequence below, tighten all four screws to 0.5 Nm using a torque wrench.
  • Page 42 Installing High Speed Liquid Lens with Torch-HR 1. Snap the cable into the vision system. Connect the side with the black cover to the vision system, and connect the side with the 2D code to the Torch-HR. Note: Use caution when installing the cable.
  • Page 43 2. Screw in the four screws to attach the lens to the vision system. Note: When using a C-mount lens, screw the lens into the C-mount threads instead of attaching the liquid lens. The illumination module installation is the same.
  • Page 44 3. Bend the other end of the cable and feed the cable through the back of the illumination module. Note: Only snap the cable into place after you have completely attached the vision system to the illumination module with the screws.
  • Page 45 4. Screw in the four screws from the illumination module into the vision system. Tighten each screw to 0.75 Nm. 5. Snap the cable into place in the illumination module.
  • Page 46 6. Align the slots in the cover with the illumination module. Twist slightly to lock the cover in. Note: You can remove the lens cover at any time by twisting in the opposite direction. Removing the lens cover allows for access to the lens or installing a new lens without disassembling the Torch-HR.

  • Page 47: Specifications

    The following sections list general specifications for the vision system. In-Sight 3800 Series Vision System Specification In-Sight 3800 C-Mount, Cognex High Speed Liquid Lens Autofocus, or Cognex manual focus Lens Type lens (used with Multi-Torch Illumination accessory). Trigger 1 opto-isolated, acquisition trigger input.
  • Page 48 Specification In-Sight 3800 Finish Painted. Four M3 threaded mounting holes. See Mounting Brackets on page 16 for Mounting supported mounts. Pattern: 38.5 × 58.5 mm (1.52 × 2.60 in) In-Sight 3800 with no accessories attached: 570 g (20.10 oz). Weight with 45 mm plastic C-Mount cover (COV-380-CMNT-45): 625 g (22.0 oz.) - no lens included.
  • Page 49 In-Sight 3800 Series Vision System Image Sensor Specification IS3801M IS3801C IS3803M IS3803C IS3805M IS3805C Bit Depth 8-bit 24-bit color 8-bit 24-bit 8-bit 24-bit monochrome monochrome color monochrome color Frames Per Second 125 FPS 52 FPS 47 FPS 30 FPS 32 FPS...
  • Page 50 Specification IS3808M IS3808C IS3812M IS3812C IS3816M IS3816C Frames Per Second (Maximum, Full Resolution) Sensor Type 2/3" CMOS, global shutter 1/1.1" CMOS, global 1.1" CMOS, global shutter shutter Image Sensor 8.9 mm diagonal, 2.74 × 14.0 mm diagonal, 2.74 × 16.8 mm diagonal, 2.74 x Properties 2.74 μm square pixels 2.74 μm square pixels...
  • Page 51 LED Wavelengths Model Wavelength 453 nm (blue) In-Sight 3800 with Multi-Torch Multicolor 525 nm (green) Illumination 625 nm (red) Color temperature: 6740 Kelvin (white) Chromaticity coordinates acc. to CIE 1931 Cx 0.31 (typ.) Cy 0.32 (typ.) IR Wavelength: 850 nm Note: For color vision systems, select the White option.

  • Page 52: Regulations And Conformity

    Regulations and Conformity Note: For the most current CE and UKCA declarations and regulatory conformity information, see the Cognex support site: cognex.com/support. In-Sight 3800 vision systems have Regulatory Model number 50103 and meet or exceed the requirements of all applicable standards organizations for safe operation.
  • Page 53 Safety and Regulatory Korea This device is certified for office use only and if used at home, there can be frequency interference problems. A급 기기 (업 무용 방송 통신 기자재): 이 기 기 는 업 무용(A급 ) 전 자파적 합 기기 로 서...
  • Page 54 中 国 大 陆 RoHS (Information for China RoHS Compliance) 根据 中国 大陆 《 电子信息 产品 污染 控制管 理办 法 》 ( 也称 为中 国大陆 RoHS)， 以 下部 份列 出了 本产 品中可 能包 含的 有 毒有 害物 质或 元素的 名称 和含 量 。 Hazardous Substances 有...

  • Page 55: For European Community Users

    For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production.
  • Page 56 Copyright © 2024 Cognex Corporation. All Rights Reserved.

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