Cognex In-Sight 7000 Series Installation Manual
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Summary of Contents for Cognex In-Sight 7000 Series
- Page 1 ® In-Sight 7000 Series Vision System Installation Manual 2021 March 24 Revision: 6.1.3.4...
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Page 2: Legal Notices
Copyright © 2011 - 2020. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents. -
Page 3: Regulations/Conformity
Regulations/Conformity Regulations/Conformity Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 7010/7010C/7020/7050: Regulatory Model 1AAA In-Sight 7200/7200C/7210/7230: Regulatory Model 1AAA... -
Page 4: China Rohs
Regulations/Conformity China RoHS Hazardous Substances 有害物质 Part Name Lead (Pb) Mercury (Hg) Cadmium Hexavalent Polybrominated Polybrominated 部件名称 铅 汞 (Cd) Chromium biphenyls (PBB) diphenyl ethers (PBDE) 镉 多溴联苯 多溴二苯醚 (Cr (VI)) 六价铬 Regulatory Model 1AAA This table is prepared in accordance with the provisions of SJ/T 11364. 这个标签是根据SJ / T 11364 的规定准备的。... -
Page 5: For European Community Users
Regulations/Conformity For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. -
Page 6: Precautions
Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: The In-Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). -
Page 7: Table Of Contents
Table of Contents Table of Contents Legal Notices Regulations/Conformity China RoHS For European Community Users Precautions Table of Contents Introduction Support Standard Components Standard Components Descriptions Accessories Cables Installation Connectors and Indicators Install the Lens (C-Mount Lens Configuration) Mount the Vision System Working Distance and Field of View Vision System with 1280 x 1024 Resolution (mm) Vision System with 1280 x 1024 Resolution (in) - Page 8 Table of Contents Clean the Vision System Image Sensor Window (C-Mount Lens Configuration) Clean the Vision System Lens Cover...
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Page 9: Introduction
Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software. On-demand training: cognex.com/on-demand-training.aspx. The In-Sight online support site: cognex.com/support/insight. Note: For the latest documentation, visit: support.cognex.com/documentation/in-sight. Standard Components The vision system is shipped with the components listed below. Component... - Page 10 Optional components are available for purchase separately. For a list of options and accessories, contact ® your Cognex sales representative. For optional components installation instructions, refer to the In-Sight 7000 Series Vision System Optional Configurations, available for download on the In-Sight support site:...
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Page 11: Accessories
Introduction Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. Cables Note: Cables are sold separately. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur. - Page 12 Introduction Light Cable The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control. The pin-outs for the cable are listed in the Light Cable Specifications on page 31. This cable is available in the lengths listed below.
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Page 13: Installation
Cognex sales representative. Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur. - Page 14 CIO-MICRO or CIO-MICRO-CC I/O module). Note: If the USR2 LED blinks green three times followed by the USR1 LED blinking red sixteen times, the vision system is not operating correctly. If power cycling does not resolve the problem, please contact Cognex Technical Support.
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Page 15: Install The Lens (C-Mount Lens Configuration)
Autofocus is not supported for the C-Mount lens configuration. If you purchased a vision system with the pre-installed M12 lens, the lens can be replaced with other M12 lenses. The Cognex Lens Tool accessory (LNS-M12-TOOLKIT) must be used to replace the M12 lens. For ®... - Page 16 Installation 3. If using a lens cover, attach the lens cover to the vision system. a. Align the keys on each side of the lens cover with the notches on the vision system, then push the lens cover down to the vision system until it stops moving. CAUTION: The lens cover is "keyed"...
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Page 17: Mount The Vision System
Note: The mounting kit is only shipped with vision systems with the M12 lens configuration. If you purchased a vision system with the C-Mount lens configuration, the mounting kit is not included in the box, but can be purchased as an optional component. For more information, contact your Cognex sales representative. CAUTION: When mounting the vision system with the mounting bracket, use the M3 screws supplied with the mounting kit. -
Page 18: Working Distance And Field Of View
Installation Working Distance and Field of View The distance from the vision systems' lens to the part that needs to be inspected is the working distance; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view. Vision System with 1280 x 1024 Resolution (mm) Vision System with 1280 x 1024 Resolution (in) -
Page 19: Vision System With 800 X 600 Resolution (Mm)
Installation Vision System with 800 x 600 Resolution (mm) Vision System with 800 x 600 Resolution (in) -
Page 20: Connect The Light Cable (Optional)
Installation Connect the Light Cable (Optional) Tip: The space between the vision system connectors is limited; it is recommended to first connect the Light cable to ensure enough space for the connection of the Ethernet cable and Breakout cable. 1. Remove the protective cap from the LIGHT connector, if present. 2. -
Page 21: Connect The Breakout Cable
Installation Connect the Breakout Cable Note: You can clip unused wires short or use a tie made of non-conductive material to tie them back. Keep bare wires separated from the +24VDC wire. 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. -
Page 22: Specifications
Specifications Specifications The following sections list general specifications for the In-Sight vision system. Vision System Specifications In-Sight In-Sight In-Sight In-Sight 7402C Specifications 7010/7020/7050/7200/ 7010C/7200C/7400C 7402/7412/7432 7210/7230/7400/7410/7430 Minimum Firmware In-Sight Version 4.9.0 Requirement Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 256MB SDRAM Memory... - Page 23 Specifications In-Sight In-Sight In-Sight In-Sight 7402C Specifications 7010/7020/7050/7200/ 7010C/7200C/7400C 7402/7412/7432 7210/7230/7400/7410/7430 Internal LED Ring Red, Green, Blue, White, IR (M12 lens configuration only). Light White LED color temperature: 4100 K Red LED wavelength: 625 nm Green LED wavelength: 530 nm Blue LED wavelength: 470 nm IR LED wavelength: 850 nm Ethernet port, 10/100 BaseT with auto MDI/MDIX.
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Page 24: I/O Specifications
Specifications I/O Specifications Cable and connector specifications and connection examples for acquisition trigger input, general-purpose inputs, high- speed outputs and RS-232 serial communications are provided in the following sections. Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. You can configure the acquisition trigger input to trigger from an NPN (current sinking) or PNP (current sourcing) device. -
Page 25: General-Purpose Inputs
Specifications General-Purpose Inputs The vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all general-purpose inputs share a common ground (INPUT COMMON), all connected input devices must be either current sinking or current sourcing. - Page 26 Specifications General-Purpose Input - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC output. Connect any general-purpose input directly to the PLC output. For more information, refer to the Breakout Cable Specifications on page 32. General-Purpose Input - PNP Configuration The Breakout cable can be used to connect to a PNP-compatible PLC output.
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Page 27: High-Speed Outputs
Specifications High-Speed Outputs The vision system features four built-in high-speed outputs, which are optically isolated. The outputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all high-speed outputs share a common ground (OUTPUT COMMON), all connected output devices must be either current sinking or current sourcing. - Page 28 Specifications High-Speed Output - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect any high-speed output directly to the PLC input. When enabled, the output pulls the PLC input down to 1VDC or less. For more information, refer to the Breakout Cable Specifications on page 32.
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Page 29: Rs-232 Receive And Transmit
Specifications RS-232 Receive and Transmit The vision system can be connected to an RS-232 interface, which is non-isolated. When enabled, the RS-232 RECEIVE signal replaces IN 1, and the RS-232 TRANSMIT signal replaces HSOUT 1. Specification Description Resistance >10 kOhms Baud rates 4800, 9600, 19200, 38400, 57600 and 115200. -
Page 30: Ethernet Cable Specifications
Specifications Ethernet Cable Specifications The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. P1 Pin# Signal Name Wire Color... -
Page 31: Light Cable Specifications
Specifications Light Cable Specifications The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control. The vision system can be connected to either a continuous lighting device or a strobed lighting device. Before using a lighting device, you must use the Light Settings dialog within In-Sight Explorer to configure the light settings for either a PNP or NPN configuration, depending on the light vendor. -
Page 32: Breakout Cable Specifications
Specifications Breakout Cable Specifications The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs and RS-232 serial communications. The Breakout cable is not terminated. Pin# Signal Name (I/O Mode) Wire Color IN 2 Yellow IN 3 White/Yellow... -
Page 33: Dimensions
Specifications Dimensions The following sections list dimensions of the vision system and optional accessories. Vision System Dimensions - M12 Lens Configuration Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 34: Vision System Dimensions - M12 Lens Configuration (With Mounting Bracket)
Specifications Vision System Dimensions - M12 Lens Configuration (With Mounting Bracket) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 35: Vision System Dimensions - C-Mount Lens Configuration (With Lens Cover)
Specifications Vision System Dimensions - C-Mount Lens Configuration (With Lens Cover) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 36: Vision System Dimensions - C-Mount Lens Configuration (Without Lens Cover)
Specifications Vision System Dimensions - C-Mount Lens Configuration (Without Lens Cover) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 37: Cleaning/Maintenance
Cleaning/Maintenance Cleaning/Maintenance Clean the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision system housing. CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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