Cognex In-Sight 7010 Installation Manual

Cognex In-Sight 7010 Installation Manual

In-sight 7000 series
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In-Sight
Vision System
Installation Manual
02/21/2017
Version: 5.4.0.19
®
7000 Series

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Summary of Contents for Cognex In-Sight 7010

  • Page 1 ® In-Sight 7000 Series Vision System Installation Manual 02/21/2017 Version: 5.4.0.19...
  • Page 3 Copyright © 2011 - 2017  Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.
  • Page 5: Regulations/Conformity

    Regulations/Conformity Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support. Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 7010/7010C/7020/7050: Regulatory Model 1AAA In-Sight 7200/7200C/7210/7230: Regulatory Model 1AAA...
  • Page 6: China Rohs

    China RoHS Hazardous Substances 有害物质 Part Name Lead (Pb) Mercury (Hg) Cadmium Hexavalent Polybrominated Polybrominated 部件名称 铅 汞 (Cd) Chromium biphenyls (PBB) diphenyl ethers (PBDE) 镉 多溴联苯 多溴二苯醚 (Cr (VI)) 六价铬 Regulatory Model 1AAA This table is prepared in accordance with the provisions of SJ/T 11364. 这个标签是根据SJ / T 11364 的规定准备的。...
  • Page 7: Precautions

    Precautions Observe these precautions when installing the vision system to reduce the risk of injury or equipment damage: The In-Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS).
  • Page 9: Table Of Contents

    Table of Contents Legal Notices Regulations/Conformity China RoHS Precautions Introduction Support Standard Components Accessories Cables Installation Connectors and Indicators Install the Lens (C-Mount Lens Configuration) Mount the Vision System Working Distance and Field of View Connect the Light Cable (Optional) Connect the Ethernet Cable Connect the Breakout Cable Specifications...
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  • Page 11: Introduction

    Optional components are available for purchase separately. For a complete list of options and accessories, contact your Cognex sales representative. For optional components installation instructions, refer to the ®...
  • Page 12: Accessories

    Accessories The following optional components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative. Cables Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
  • Page 13 Introduction Light Cable The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control. The pin-outs for the cable are listed in the Light Cable Specifications on page 24. This cable is available in the lengths listed below.
  • Page 15: Installation

    Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
  • Page 16 CIO-MICRO or CIO-MICRO-CC I/O module). Note: If the USR2 LED blinks green three times followed by the USR1 LED blinking red sixteen times, the vision system is not operating correctly. If power cycling does not resolve the problem, please contact Cognex Technical Support.
  • Page 17: Install The Lens (C-Mount Lens Configuration)

    Autofocus is not supported for the C-Mount lens configuration. If you purchased a vision system with the pre-installed M12 lens, the lens can be replaced with other M12 lenses. The Cognex Lens Tool accessory (LNS-M12-TOOLKIT) must be used to replace the M12 lens. For ®...
  • Page 18 3. If using a lens cover, attach the lens cover to the vision system. a. Align the keys on each side of the lens cover with the notches on the vision system, then push the lens cover down to the vision system until it stops moving. CAUTION: The lens cover is "keyed"...
  • Page 19: Mount The Vision System

    Note: The mounting kit is only shipped with vision systems with the M12 lens configuration. If you purchased a vision system with the C-Mount lens configuration, the mounting kit is not included in the box, but can be purchased as an optional component. Please contact your Cognex sales representative for more information. CAUTION: When mounting the vision system with the mounting bracket, use the M3 screws supplied with the mounting kit.
  • Page 20: Working Distance And Field Of View

    Working Distance and Field of View The distance from the vision systems' lens to the part that needs to be inspected is the working distance; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view. Figure 2-5: Vision System with 1280 x 1024 Resolution (mm) Figure 2-6: Vision System with 1280 x 1024 Resolution (in)
  • Page 21 Installation Figure 2-7: Vision System with 800 x 600 Resolution (mm) Figure 2-8: Vision System with 800 x 600 Resolution (in)
  • Page 22: Connect The Light Cable (Optional)

    Connect the Light Cable (Optional) Tip: The space between the vision system connectors is limited; it is recommended to first connect the Light cable to ensure enough space for the connection of the Ethernet cable and Breakout cable. 1. Remove the protective cap from the LIGHT connector, if present. 2.
  • Page 23: Connect The Breakout Cable

    Installation Connect the Breakout Cable Note: Unused bare wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare wires separated from the +24VDC wire. 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2.
  • Page 25: Specifications

    Specifications The following sections list general specifications for the In-Sight vision system. Vision System Specifications Table 3-1: Vision System Specifications In-Sight In-Sight In-Sight 7010/7020/7050/7200/ In-Sight 7402C Specifications 7010C/7200C/7400C 7402/7412/7432 7210/7230/7400/7410/7430 Minimum Firmware In-Sight Version 4.9.0 Requirement Job/Program 512MB non-volatile flash memory; unlimited storage via remote network device. Memory Image Processing 256MB SDRAM...
  • Page 26 In-Sight In-Sight In-Sight 7010/7020/7050/7200/ Specifications In-Sight 7402C 7010C/7200C/7400C 7402/7412/7432 7210/7230/7400/7410/7430 Lens Cover View Port Clear, hard-coated optical grade acrylic precision sheet with scratch-resistance coating on both Material sides. 55mm (2.17in) x 84.8mm (3.34in) x 55mm (2.17in) M12 Lens Configuration Dimensions C-Mount Lens 75mm (2.95in) to 83mm (3.27in) x 84.8mm (3.34in) x 55mm (2.17in) with lens cover installed.
  • Page 27: I/O Specifications

    Specifications I/O Specifications Cable and connector specifications and connection examples for acquisition trigger input, general-purpose inputs, high- speed outputs and RS-232 serial communications are provided in the following sections. Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.
  • Page 28: General-Purpose Inputs

    General-Purpose Inputs The vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all general-purpose inputs share a common ground (INPUT COMMON), all connected input devices must be either current sinking or current sourcing.
  • Page 29 Specifications General-Purpose Input - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC output. Connect any general-purpose input directly to the PLC output. For more information, refer to the Breakout Cable Specifications on page 25. Figure 3-3: General-Purpose Input - NPN Configuration General-Purpose Input - PNP Configuration The Breakout cable can be used to connect to a PNP-compatible PLC output.
  • Page 30: High-Speed Outputs

    High-Speed Outputs The vision system features four built-in high-speed outputs, which are optically isolated. The outputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all high-speed outputs share a common ground (OUTPUT COMMON), all connected output devices must be either current sinking or current sourcing.
  • Page 31 Specifications High-Speed Output - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect any high-speed output directly to the PLC input. When enabled, the output pulls the PLC input down to 1VDC or less. For more information, refer to the Breakout Cable Specifications on page 25.
  • Page 32: Rs-232 Receive And Transmit

    RS-232 Receive and Transmit The vision system can be connected to an RS-232 interface, which is non-isolated. When enabled, the RS-232 RECEIVE signal replaces IN 1, and the RS-232 TRANSMIT signal replaces HS OUT 1. Table 3-5: RS-232 Receive and Transmit Specifications Specification Description Resistance...
  • Page 33: Ethernet Cable Specifications

    Specifications Ethernet Cable Specifications The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. Table 3-6: Ethernet Cable Pin-Out P1 Pin# Signal Name...
  • Page 34: Light Cable Specifications

    Light Cable Specifications The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control. The vision system can be connected to either a continuous lighting device or a strobed lighting device. Before using a lighting device, you must use the Light Settings dialog within In-Sight Explorer to configure the light settings for either a PNP or NPN configuration, depending on the light vendor.
  • Page 35: Breakout Cable Specifications

    Specifications Breakout Cable Specifications The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs and RS-232 serial communications. The Breakout cable is not terminated. Table 3-8: Breakout Cable Pin-Out Pin# Signal Name (I/O Mode) Wire Color IN 2 Yellow...
  • Page 36: Vision System Dimensions

    Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-9: M12 Lens Configuration...
  • Page 37 Specifications Figure 3-10: M12 Lens Configuration (With Mounting Bracket)
  • Page 38 Figure 3-11: C-Mount Lens Configuration (With Lens Cover)
  • Page 39 Specifications Figure 3-12: C-Mount Lens Configuration (Without Lens Cover)
  • Page 41: Appendix A - Cleaning/Maintenance

    Appendix A - Cleaning/Maintenance Clean the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.

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