Cognex In-Sight 7800C Reference Manual
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Cognex In-Sight 7800C Reference Manual

In-sight 7000 gen2 series
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In-Sight
Vision System
Reference Guide
2018 April 24
Revision: 5.6.0.90
®
7000 Gen2 Series

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Summary of Contents for Cognex In-Sight 7800C

  • Page 1 ® In-Sight 7000 Gen2 Series Vision System Reference Guide 2018 April 24 Revision: 5.6.0.90...

  • Page 2: Legal Notices

    Copyright © 2017 - 2018. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

  • Page 3: Regulations/Conformity

    Regulations/Conformity Regulations/Conformity Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support. Safety and Regulatory Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 7600/7600C: Regulatory Model 1AAB...

  • Page 4: China Rohs

    表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

  • Page 5: Precautions

    Precautions Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage: The vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous, a maximum short circuit current rating of less than 8A, a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS).

  • Page 6: Table Of Contents

    Table of Contents Table of Contents Legal Notices Regulations/Conformity China RoHS For European Community Users Precautions Table of Contents Symbols Introduction Support Standard Components Accessories In-Sight Lenses, Lights and Covers DataMan Lenses, Lights and Covers External Lights Cables Mounting Brackets I/O Modules Connectors and Indicators Installation...
  • Page 7 Table of Contents High-Speed Outputs High-Speed Output Wiring External Light Connector Ethernet Cable Breakout Cable I/O Module Cable Dimensions 7600/7800 Series, 7900/7901/7902 Vision System 7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT) 7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT-EX) 7600/7800 Series, 7900/7901/7902 Vision System with Illumination (ISLM-7000-xx) 7905 Vision System 7905 Vision System with Cover (COV-7000-CMNT)

  • Page 8: Symbols

    Symbols Symbols The following symbols indicate safety precautions and supplemental information. WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or electrical shock. CAUTION: This symbol indicates the presence of a hazard that could result in property damage. Note: Notes provide supplemental information about a subject.

  • Page 9: Introduction

    The In-Sight online support site: http://www.cognex.com/Support/InSight. Standard Components Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Component Description Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The...

  • Page 10: Accessories

    Accessories The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative. In-Sight Lenses, Lights and Covers The following In-Sight lenses, lights and covers are supported with the vision system.
  • Page 11 Introduction C-Mount Illumination Accessories Note: When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions on page 96 for more information. Maximum thread length is 5.25mm. At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the back of the lens is smaller than 14.75mm diameter.
  • Page 12 Introduction Red bandpass filter (ISF-7000-RDBP605) used with the corresponding red LED ring light (ISL-7000-RD) IR bandpass filter (ISF-7000-IRBP815) used with the corresponding IR LED ring light (ISL-7000-IR) Blue bandpass filter (ISF-7000-BLBP435) used with the corresponding blue LED ring light (ISL-7000-BL)
  • Page 13 Introduction S-Mount/M12 Autofocus Accessories Note: The In-Sight 7905 vision system does not support this ISAF-7000-8mm autofocus module or any accessories that require S-Mount/M12 lenses. Autofocus module with 8mm lens (ISAF-7000-8mm) Lens removal tool with replacement lens nuts (ISAF-7000-TOOL) 6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01)
  • Page 14 Introduction Red bandpass filter (ISF-7000-RDBP605) used with the corresponding red LED ring light (ISL-7000-RD) IR bandpass filter (ISF-7000-IRBP815) used with the corresponding IR LED ring light (ISL-7000-IR) Blue bandpass filter (ISF-7000-BLBP435) used with the corresponding blue LED ring light (ISL-7000-BL)
  • Page 15 Introduction S-Mount/M12 Manual Focus Accessories Note: The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require S-Mount/M12 lenses. The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lights and Covers on page 16.

  • Page 16: Dataman Lenses, Lights And Covers

    Introduction DataMan Lenses, Lights and Covers The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus lens configurations. DataMan lenses are only supported with DataMan lights and covers. Note: The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require S-Mount/M12 lenses.
  • Page 17 Infrared wide (DM30X-HPIA3-IR-W) Note: If using the following Cognex high-power lights with a DM30X-HPIA-xxx product ID: A spacer kit accessory (DMA-SPKIT-30X-00) is required when using the high power illumination accessory. When the spacer is used, the field of view will be limited for wide-angled lenses.

  • Page 18: External Lights

    Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply.

  • Page 19: Cables

    Introduction Brick light, narrow blue (IVSL-ODDM-S75-470) Brick light, narrow red (IVSL-ODDM-S75-625) Brick light, narrow white (IVSL-ODDM-S75-WHI) Bar light, wide red (IVSL-YLW2X-625) Bar light, narrow red, linear polarizer (IVSL-YLW2X-625P) Bar light, narrow infrared (IVSL-YLW2X-850) Bar light, narrow blue (IVSL-YLW300-470) Bar light, wide blue (IVSL-YLW300-470 W) Bar light, narrow red (IVSL-YLW300-625) Bar light, wide red (IVSL-YLW300-625 W) Bar light, narrow white (IVSL-YLW300-WHI)

  • Page 20: Mounting Brackets

    Introduction Mounting Brackets Mounting bracket with M3x4 socket head screws and hex wrench (ISB-7000-7K). Also has 1/4 - 20, M6 and flathead mounting holes. Mounting holes compatible with the In-Sight 7000 series vision system. Mounting bracket with Phillips flat head M3 screws and M4x4 screws (ISB-7000-5K). Mounting holes compatible with the In-Sight 5000 series vision system.

  • Page 21: Connectors And Indicators

    Introduction Connectors and Indicators Connector Function Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. For Connector more information, refer to Breakout Cable on page 83. Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O.

  • Page 22: Installation

    Installation Installation This section describes the connection of the vision system to its standard components and accessories. For a complete list of options and accessories, contact your Cognex sales representative. Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
  • Page 23 Installation 5. Attach the cover to the vision system. Rotate the cover clockwise approximately seven degrees to lock it.

  • Page 24: Install The C-Mount Lens And Cover (Cov-7000-Cmnt-Lg)

    Installation Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) Complete the following steps to install a C-Mount lens and cover (COV-7000-CMNT-LG) to the In-Sight 7905 vision system. This cover is only supported with the In-Sight 7905 vision system. Note: When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions on page 96 for more information.

  • Page 25: Install The C-Mount Lens And Illumination

    Installation Install the C-Mount Lens and Illumination Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI). CAUTION: Refer to C-Mount Illumination Accessories on page 11 for lenses supported with the illumination accessory (ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller.
  • Page 26 Installation 4. Install the spacer. a. Place the spacer on top of the vision system with “TOP” oriented upward. b. Verify seating of the gasket on the bottom of the spacer. c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7600, 7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws.
  • Page 27 Installation 6. Install the light housing. CAUTION: Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing. To prevent damage, it is recommended the light housing not be removed from the box until ready to be assembled.
  • Page 28 Installation 7. Optionally, install a bandpass filter to the light baffle. Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter. a. Insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs. b.
  • Page 29 Installation 8. Install the light baffle. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

  • Page 30: Install The Autofocus Lens And Illumination

    Installation Install the Autofocus Lens and Illumination Complete the following steps to install the autofocus accessory (ISAF-7000-8mm) and illumination accessory (ISLM- 7000-WHI). Note: The In-Sight 7905 vision system does not support the autofocus accessory. The autofocus accessory has an 8mm M12 lens pre-installed. If a different lens is required, it should be installed into the autofocus module before the autofocus module is installed to the vision system.
  • Page 31 Installation 4. Install the spacer. a. Place the spacer on top of the vision system with “TOP” oriented upward. b. Verify seating of the gasket on the bottom of the spacer. c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7600, 7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws.
  • Page 32 Installation 5. Install the autofocus module. CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when connecting or disconnecting the autofocus module. Note: If a different lens is required, it should be installed in the autofocus module before the autofocus module is installed to the vision system.
  • Page 33 Installation 6. Install the light housing. CAUTION: Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing. To prevent damage, it is recommended the light housing not be removed from the box until ready to be assembled.
  • Page 34 Installation 7. Optionally, install a bandpass filter to the light baffle. Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter. a. Insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs. b.
  • Page 35 Installation 8. Install the light baffle. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

  • Page 36: Install The S-Mount/M12 Manual Focus Lens

    Installation Install the S-Mount/M12 Manual Focus Lens Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. The S-Mount accessory kit (ISLN- 7000-SMNT) is required when installing In-Sight S-Mount/M12 manual focus lenses. Note: The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require S-Mount/M12 lenses.
  • Page 37 Installation 6. Thread the lens into the vision system. Focusing of lens prior to installation of the rubber lens-locking cone is required. 7. Place the rubber lens-locking cone over the M12 lens until it snaps into place around the nose of the lens. When installing, avoid rotating the M12 lens.

  • Page 38: Mount The Vision System

    Installation Mount the Vision System The vision system provides mounting holes for attachment to a mounting surface. CAUTION: The vision system should be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground.

  • Page 39: Install The Mounting Bracket (Isb-7000-7K)

    Installation Install the Mounting Bracket (ISB-7000-7K) Complete the following steps to attach the accessory mounting bracket (ISB-7000-7K) to the vision system. CAUTION: The vision system should be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground.

  • Page 40: Install The Mounting Bracket (Isb-7000-5K)

    Installation Install the Mounting Bracket (ISB-7000-5K) Complete the following steps to attach the accessory mounting bracket (ISB-7000-5K) to the vision system. CAUTION: The vision system should be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground.

  • Page 41: Working Distance And Field Of View (S-Mount/M12 Lenses)

    Installation Working Distance and Field of View (S-Mount/M12 Lenses) The working distance is the distance from the vision system lens to the part that needs to be inspected; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view. Note: The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require S-Mount/M12 lenses.
  • Page 42 Installation...
  • Page 43 Installation...

  • Page 44: Connect The External Light Cable (Optional)

    Installation Connect the External Light Cable (Optional) The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. For a list of supported accessories, refer to External Lights on page 18.

  • Page 45: Connect The Breakout Cable

    Installation Connect the Breakout Cable CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground. Note: I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power. Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non- conductive material.

  • Page 46: Connect The Cio-Micro I/O Module (Optional)

    Installation Connect the CIO-MICRO I/O Module (Optional) The vision system can access the CIO-MICRO I/O module's general-purpose input and output lines via an Ethernet connection to the I/O module. Optionally, the I/O Module cable can be connected to access the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON lines.
  • Page 47 Installation LAN Port Connects the I/O module to an Ethernet network. The green LED blinks when a network connection to the local area network is detected. The orange LED blinks when network activity is detected. Frame Ground Terminal Connects the I/O module to a frame ground. RS-232 Port Connects the I/O module to an external serial device using an RS-232 (DB9) serial cable.
  • Page 48 Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected.

  • Page 49: Connect The Cio-1400 I/O Expansion Module (Optional)

    Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module: HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.
  • Page 50 Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port and Frame Ground terminal are internally connected.

  • Page 51: Replace The Sd Card (Optional)

    Installation Replace the SD Card (Optional) The vision system is equipped with a Micro SD card slot and an 8GB SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card. Note: The vision system supports SD cards formatted with a FAT32 file system.

  • Page 52: Replace The Led Ring Light (Optional)

    Installation Replace the LED Ring Light (Optional) The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to replace the pre-installed LED ring light. CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
  • Page 53 Installation 3. Remove the keyed light baffle. Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 10. 4. The LED ring light screw holes are indicated by a triangle symbol ►. Use a 2mm hex wrench to remove the four M2.5 x 6mm screws and remove the LED ring light from the light housing.
  • Page 54 Installation 5. Install the new LED ring light. CAUTION: Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or disconnecting the LED ring light. a. Place the new LED ring light inside the light housing, with "TOP" oriented upward. b.
  • Page 55 Installation 6. Install the light baffle. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.
  • Page 56 Installation 7. Install the cover. a. Place the cover on the light housing. b. Align the central clear region of the cover with the light baffle edges. c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb). 8.

  • Page 57: Replace The M12 Autofocus Lens (Optional)

    Installation Replace the M12 Autofocus Lens (Optional) The autofocus accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to replace the pre-installed M12 lens. Note: The In-Sight 7905 vision system does not support this ISAF-7000-8mm autofocus module or any accessories that require S-Mount/M12 lenses.
  • Page 58 Installation 4. Remove the keyed light baffle. Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 10. 5. The light housing contains four captive screws that are accessible via captive screw access holes in the LED ring light board.
  • Page 59 Installation 6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module and remove the autofocus module from the vision system. CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when connecting or disconnecting the autofocus module.
  • Page 60 Installation 7. Remove the M12 lens from the autofocus module. a. A lens tool is included with the lens toolkit accessory (ISAF-7000-TOOL). Place the lens tool directly on the M12 lens, with the padded end of the tool pressed against the lens. b.
  • Page 61 Installation 8. Install the new M12 lens. a. An extra black lens nut is included with the lens toolkit accessory (ISAF-7000-TOOL). Thread this black lens nut on the new M12 lens until snug. b. Drop the new M12 lens into the module. c.
  • Page 62 Installation e. With the chamfer side of the blue lens nut facing the module, thread the blue lens nut on the lens and finger-tighten until snug. The lens nut should be tight enough that it does not fall off due to vibration. CAUTION: Use light axial force on the lens tool when installing or removing the lens.
  • Page 63 Installation 10. Install the light housing. CAUTION: Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing and can be damaged if placed on a hard surface.
  • Page 64 Installation 11. Install the light baffle. Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 10. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure.
  • Page 65 Installation 12. Install the cover. a. Place the cover on the light housing. b. Align the central clear region of the cover with the light baffle edges. c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb). 13.

  • Page 66: Remove The Illumination Accessory Pcb

    Installation Remove the Illumination Accessory PCB If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps to safely remove the PCB and avoid damage to the vision system. CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
  • Page 67 Installation 4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the internal connector and remove the PCB. 5. Verify the removal process did not damage mating components.

  • Page 68: Specifications

    Specifications Specifications The following sections list general specifications for the vision system. 7600/7800 Series Vision System Specifications Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C Minimum Firmware In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight Requirement version version version version version version...
  • Page 69 Specifications Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C Lens Type C-Mount or S-Mount/M12 Trigger 1 opto-isolated, acquisition trigger input. Discrete Inputs 3 general-purpose inputs when connected to the Breakout cable. 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via the I/O Module cable.
  • Page 70 Specifications Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C Dimensions 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in). 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT). 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT-EX).

  • Page 71: 7900/7901/7902 Vision System Specifications

    Specifications 7900/7901/7902 Vision System Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Minimum Firmware In-Sight In-Sight version 5.6.0 In-Sight In-Sight Requirement version 5.5.0 version 5.5.0 version 5.6.0 Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory SD Card...
  • Page 72 Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Discrete Inputs 3 general-purpose inputs when connected to the Breakout cable. 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via the I/O Module cable. 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion Module via the I/O Module cable.
  • Page 73 Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Dimensions 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in). 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT). 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT-EX).

  • Page 74: 7905 Vision System Specifications

    Specifications 7905 Vision System Specifications Specifications 7905 7905C Minimum Firmware In-Sight version 5.6.0 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 512MB SDRAM SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The vision system supports SD cards formatted with a FAT32 file system.
  • Page 75 Specifications Specifications 7905 7905C Autofocus Accessory - Not supported. Number of Focus Cycles Network Communication 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports DHCP, static and link-local IP address configuration. Timestamp Resolution: 8ns 1588 Support Synchronization Accuracy Through Transparent Clock: 5μs Serial Communication RS-232C when connected to the Breakout cable...
  • Page 76 Specifications Specifications 7905 7905C Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs Storage) (800m/s at 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.

  • Page 77: Acquisition Trigger Input

    Specifications Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description ±15 — ±28 V 0 —...

  • Page 78: General-Purpose Inputs

    Specifications General-Purpose Inputs The vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description ±15 — ±28 V 0 — ±5 V @ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA Delay...

  • Page 79: High-Speed Outputs

    Specifications High-Speed Outputs The vision system features four built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description Voltage 26.4VDC maximum through external load Current 50mA maximum sink current OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms...

  • Page 80: High-Speed Output Wiring

    Specifications High-Speed Output Wiring To connect to an NPN-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. To connect to a PNP-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input.

  • Page 81: External Light Connector

    Specifications External Light Connector The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. Before using an external lighting device, you must configure the light settings within In-Sight Explorer.

  • Page 82: Ethernet Cable

    Specifications Ethernet Cable The Ethernet cable provides Ethernet connectivity to the vision system. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue TxRx C - Green TxRx B -...

  • Page 83: Breakout Cable

    Specifications Breakout Cable The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated. Wire Color Pin# Signal Name IN 2 / HS OUT 2 Yellow RS-232 TRANSMIT White/Yellow...

  • Page 84: I/O Module Cable

    Specifications I/O Module Cable The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

  • Page 85: Dimensions

    Specifications Dimensions The following sections list dimensions of the vision system and optional accessories. 7600/7800 Series, 7900/7901/7902 Vision System Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 86: 7600/7800 Series, 7900/7901/7902 Vision System With Cover (Cov-7000-Cmnt)

    Specifications 7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 87: 7600/7800 Series, 7900/7901/7902 Vision System With Cover (Cov-7000-Cmnt-Ex)

    Specifications 7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT-EX) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 88: 7600/7800 Series, 7900/7901/7902 Vision System With Illumination (Islm-7000-Xx)

    Specifications 7600/7800 Series, 7900/7901/7902 Vision System with Illumination (ISLM-7000-xx) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 89: 7905 Vision System

    Specifications 7905 Vision System Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 90: 7905 Vision System With Cover (Cov-7000-Cmnt)

    Specifications 7905 Vision System with Cover (COV-7000-CMNT) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 91: 7905 Vision System With Cover (Cov-7000-Cmnt-Ex)

    Specifications 7905 Vision System with Cover (COV-7000-CMNT-EX) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 92: 7905 Vision System With Cover (Cov-7000-Cmnt-Lg)

    Specifications 7905 Vision System with Cover (COV-7000-CMNT-LG) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 93: 7905 Vision System With Illumination (Islm-7000-Xx)

    Specifications 7905 Vision System with Illumination (ISLM-7000-xx) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 94: Mounting Bracket (Isb-7000-7K)

    Specifications Mounting Bracket (ISB-7000-7K) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 95: Mounting Bracket (Isb-7000-5K)

    Specifications Mounting Bracket (ISB-7000-5K) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.

  • Page 96: C-Mount Lens Clearance Dimensions

    Specifications C-Mount Lens Clearance Dimensions Note: When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions on page 96 for more information. Maximum thread length is 5.25mm. At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the back of the lens is smaller than 14.75mm diameter.

  • Page 97: Cleaning/Maintenance

    Cleaning/Maintenance Cleaning/Maintenance Clean the Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.

This manual is also suitable for:

In-sight 7801cIn-sight 7802In-sight 7802cIn-sight 7900In-sight 7900cIn-sight 7901 ... Show all

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