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Table of Contents
Related Manuals for Cognex In-Sight IS3808M
Summary of Contents for Cognex In-Sight IS3808M
- Page 1 ® In-Sight 3800 Series Reference Manual 2023 December 15 Revision: 23.3.0.12...
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Page 2: Legal Notices
Copyright © 2023. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents. -
Page 3: Precautions
Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: The safety of any system incorporating this product is the responsibility of the assembler of the system. Do not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity. -
Page 4: Symbols
Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent. -
Page 5: Table Of Contents
Table of Contents Table of Contents Legal Notices Precautions Symbols Table of Contents Getting Started About the In-Sight 3800 Series Accessories Lenses Lens Covers Mounting Brackets Cables Integrated Lights Setting Up Your In-Sight Vision System Vision System Layout Dimensions In-Sight 3800 with 45 mm Lens Cover In-Sight 3800 with 60 mm Lens Cover In-Sight 3800 with 75 mm Lens Cover In-Sight 3800 Multi-Torch with Standard Front Cover... - Page 6 Table of Contents 16 mm Focal Length: 25 mm Focal Length: 35 mm Focal Length: Mounting the Vision System Mounting Bracket (BKT-INS-01) Converter Mounting Bracket (ISB-7000-7K) Converter Mounting Bracket (ISB-7000-5K) Connection Options Connecting the Ethernet Cable Connecting the Power and I/O Breakout Cable Installing and Changing Lenses Installing the Bandpass Filter Installing Lenses with Multi Torch...
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Page 7: Getting Started
Getting Started Getting Started This section provides general information about the In-Sight 3800 series vision system and the accessories and systems. About the In-Sight 3800 Series The In-Sight 3800 series is an advanced vision system that provides high speed, high resolution, and high flexibility in a powerful yet easy-to-use solution for inspection automation. -
Page 8: Accessories
Getting Started Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. Lenses Accessory Product Number Illustration 16 mm High Speed Liquid Lens - Visible and Near-IR Light CLN-C16F8FS-HSLL... - Page 9 Getting Started Accessory Product Number Illustration 6 mm Moritex SR series lens LMC-ML-U0618SR 12 mm Moritex SR series lens LMC-ML-U1217SR 16 mm Moritex SR series lens LMC-ML-U1615SR 25 mm Moritex SR series lens LMC-ML-U2515SR 35 mm Moritex SR series lens LMC-ML-U3518SR 50 mm Moritex SR series lens LMC-ML-U5022SR...
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Page 10: Lens Covers
Getting Started Lens Covers Accessory Product Number Illustration 45 mm Plastic Lens Cover COV-380-CMNT-45 60 mm Plastic Lens Cover COV-380-CMNT-60 75 mm Plastic Lens Cover COV-380-CMNT-75 30 mm Lens Cover Extender COV-7000-CMNT-LGX Multi Torch front cover - Diffused 380-TORCH-COVDIF Multi Torch front cover - Cross-Polarized 380-TORCH-COVPOL Multi Torch front cover - Clear 380-TORCH-COVCLR... -
Page 11: Cables
Getting Started Cables Note: Cables are sold separately. Accessory Product Number Illustration External Light Cable, Yellow IVSL-5PM12-J300 IVSL-5PM12-J500 Note: This cable supports intensity control. IVSL-5PM12-J1000 IVSL-5PM12-J2000 External Light Cable, Black IVSL-M12-NSB-300 IVSL-M12-NSB-1000 Note: This cable supports intensity control and is IVSL-M12-NSB-2000 used with standard SVL lights. -
Page 12: Setting Up Your In-Sight Vision System
Read this section to learn how the vision system connects to its standard components and accessories. Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. - Page 13 Setting Up Your In-Sight Vision System Power LED indicator Train status LED indicator Ethernet 0 status LED Ethernet 1 status LED Error LED indicator Coglink/USB-C status LED Tune button Power I/O Breakout cable connector Ethernet connector 0 Micro-HDMI connector Coglink/USB-C connector Ethernet connector 1 Light connector Indicator lights...
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Page 14: Dimensions
Setting Up Your In-Sight Vision System Dimensions The following sections list dimensions of the vision system. Note: Dimensions are in millimeters and are for reference purposes only. All specifications are for reference purposes only and can change without notice. In-Sight 3800 with 45 mm Lens Cover In-Sight 3800 with 60 mm Lens Cover... -
Page 15: In-Sight 3800 With 75 Mm Lens Cover
Setting Up Your In-Sight Vision System In-Sight 3800 with 75 mm Lens Cover In-Sight 3800 Multi-Torch with Standard Front Cover... -
Page 16: In-Sight 3800 Multi-Torch With Dome Attachment
Setting Up Your In-Sight Vision System In-Sight 3800 Multi-Torch with Dome Attachment In-Sight 3800 - Smart Camera Only... -
Page 17: Field Of View And Distance
Setting Up Your In-Sight Vision System Field of View and Distance This section provides the Field of View (FoV) values for the various In-Sight 3800 image sensors. In-Sight 3800 FoV values with 1.6 MP Sensor (IS3801) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values... -
Page 18: Mm Focal Length
Setting Up Your In-Sight Vision System 24 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 200 mm [7.87 in] 42 mm [1.65 in] 32 mm [1.24 in] 53 mm [2.07 in] 500 mm [19.69 in] 105 mm [4.13 in] 79 mm [3.1 in] 131 mm [5.17 in] 1000 mm [39.37 in]... -
Page 19: In-Sight 3800 Fov Values With 3 Mp Sensor (Is3803)
Setting Up Your In-Sight Vision System In-Sight 3800 FoV values with 3 MP Sensor (IS3803) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 67 mm [2.64 in] 50 mm [1.97 in] 83 mm [3.27 in] 200 mm [7.87 in] 89 mm [3.50 in] 67 mm [2.64 in]... -
Page 20: Mm Focal Length
Setting Up Your In-Sight Vision System 24 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 200 mm [7.87 in] 59 mm [2.32 in] 44 mm [1.73 in] 74 mm [2.91 in] 500 mm [19.69 in] 148 mm [5.83 in] 111 mm [4.37 in] 185 mm [7.28 in] 1000 mm [39.37 in]... -
Page 21: In-Sight 3800 Fov Values With 5 Mp Sensor (Is3805)
Setting Up Your In-Sight Vision System In-Sight 3800 FoV values with 5 MP Sensor (IS3805) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 79 mm [3.11 in] 66 mm [2.60 in] 103 mm [4.06 in] 200 mm [7.87 in] 106 mm [4.17 in] 88 mm [3.46 in]... -
Page 22: Mm Focal Length
Setting Up Your In-Sight Vision System 24 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 200 mm [7.87 in] 70 mm [2.76 in] 59 mm [2.32 in] 92 mm [3.62 in] 500 mm [19.69 in] 176 mm [6.93 in] 147 mm [5.79 in] 229 mm [9.02 in] 1000 mm [39.37 in]... -
Page 23: In-Sight 3800 Fov Values With 8 Mp Sensor (Is3808)
Setting Up Your In-Sight Vision System In-Sight 3800 FoV values with 8 MP Sensor (IS3808) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 73 mm [2.87 in] 73 mm [2.87 in] 103 mm [4.06 in] 250 mm [9.84 in] 122 mm [4.80 in] 122 mm [4.80 in]... -
Page 24: Mm Focal Length
Setting Up Your In-Sight Vision System 25 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 300 mm [11.81 in] 93 mm [3.66 in] 93 mm [3.66 in] 132 mm [5.20 in] 500 mm [19.69 in] 155 mm [6.10 in] 155 mm [6.10 in] 220 mm [8.66 in] 1000 mm [39.37 in]... -
Page 25: Mm Focal Length
Setting Up Your In-Sight Vision System 35 mm Focal Length: Working Distance Horizontal Values in mm Vertical Values in mm Diagonal Values in mm 300 mm [11.81 in] 66.7 mm [2.63 in] 66.7 mm [2.63 in] 94.3 mm [3.72 in] 500 mm [19.69 in] 111 mm [4.37 in] 111 mm [4.37 in]... -
Page 26: In-Sight 3800 Fov Values With 12 Mp Sensor (Is3812)
Setting Up Your In-Sight Vision System In-Sight 3800 FoV values with 12 MP Sensor (IS3812) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 105 mm [4.13 in] 77 mm [3.03 in] 130 mm [5.12 in] 250 mm [9.84 in] 175 mm [6.89 in] 128 mm [5.03 in]... -
Page 27: Mm Focal Length
Setting Up Your In-Sight Vision System 25 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 300 mm [11.81 in] 135 mm [5.31 in] 99 mm [3.90 in] 167 mm [6.57 in] 500 mm [19.69 in] 225 mm [8.86 in] 165 mm [6.50 in] 279 mm [10.98 in] 1000 mm [39.37 in]... -
Page 28: Mm Focal Length
Setting Up Your In-Sight Vision System 35 mm Focal Length: Working Distance Horizontal Values in mm Vertical Values in mm Diagonal Values in mm 300 mm [11.81 in] 96 mm [3.78 in] 71 mm [2.80 in] 119 mm [4.69 in] 500 mm [19.69 in] 160 mm [6.30 in] 118 mm [4.65 in]... -
Page 29: In-Sight 3800 Fov Values With 16 Mp Sensor (Is3816)
Setting Up Your In-Sight Vision System In-Sight 3800 FoV values with 16 MP Sensor (IS3816) 16 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 150 mm [5.90 in] 137 mm [5.39 in] 78 mm [3.07 in] 158 mm [62.20 in] 250 mm [9.84 in] 228 mm [8.98 in] 130 mm [5.12 in]... -
Page 30: Mm Focal Length
Setting Up Your In-Sight Vision System 25 mm Focal Length: Working Distance Horizontal Values Vertical Values Diagonal Values 300 mm [11.81 in] 175 mm [6.89 in] 100 mm [3.94 in] 202 mm [7.95 in] 500 mm [19.69 in] 292 mm [11.50 in] 167 mm [6.57 in] 336 mm [13.23 in] 1000 mm [39.37 in]... -
Page 31: Mm Focal Length
Setting Up Your In-Sight Vision System 35 mm Focal Length: Working Distance Horizontal Values in mm Vertical Values in mm Diagonal Values in mm 300 mm [11.81 in] 125 mm [4.92 in] 71 mm [2.80 in] 144 mm [5.67 in] 500 mm [19.69 in] 208 mm [8.19 in] 118 mm [4.65 in]... -
Page 32: Mounting The Vision System
Setting Up Your In-Sight Vision System Mounting the Vision System The vision system provides mounting holes for attachment to a mounting surface. CAUTION: The vision system has to be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the mounting fixture of the vision system to frame ground or Earth ground. -
Page 33: Converter Mounting Bracket (Isb-7000-7K)
Setting Up Your In-Sight Vision System Converter Mounting Bracket (ISB-7000-7K) 1. Align the converter mounting bracket with the mounting holes on the vision system. 2. Insert the M3 screws into the mounting holes and use a 2.5 mm hex wrench to tighten. The maximum torque is 0.90 Nm (8 in-lb). -
Page 34: Connection Options
Setting Up Your In-Sight Vision System Connection Options This section summarizes connection options. Connecting the Ethernet Cable CAUTION: The Ethernet cable shield has to be grounded at the far end. Whatever this cable is plugged into (typically a switch or router) should have a grounded Ethernet connector. A digital voltmeter has to be used to validate the grounding. - Page 35 Setting Up Your In-Sight Vision System 2. Insert the lens and tighten the two captive screws. 3. Attach the front of the adapter to the sensor. Note: Observing the tightening sequence below, tighten all four screws to 0.5 Nm using a torque wrench.
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Page 36: Installing Lenses With Multi Torch
Setting Up Your In-Sight Vision System 4. Remove the front cover of the adapter. 5. Insert the bandpass filter into the sensor. 6. Replace the front cover of the adapter. Installing Lenses with Multi Torch This procedure is valid for both the High Speed Liquid Lens and the Manual Lens installations. - Page 37 Setting Up Your In-Sight Vision System 1. Remove the adapter from the sensor. 2. Unscrew the two captive screws holding the lens.
- Page 38 Setting Up Your In-Sight Vision System 3. Remove the lens from the sensor. Note: When swapping the lens out, make sure not to pull on the lens itself but on the housing of the lens. 4. Insert the new lens and tighten the two captive screws.
- Page 39 Setting Up Your In-Sight Vision System 5. Tighten one of the M2 x 8 mm screws halfway, then tighten the other M2 x 8 mm screw halfway. Incrementally tighten each screw to 0.34 Nm using a torque wrench. 6. Replace the adapter on the sensor. Note: Observing the tightening sequence below, tighten all four screws to 0.5 Nm using a torque wrench.
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Page 40: Attaching Lens Cover
Setting Up Your In-Sight Vision System Attaching Lens Cover Note: The same instructions apply to the 45 mm, 60 mm, and 75 mm lens covers. 1. Place the base of the lens cover on the reader and screw it in. The recommended torque is 0.5 Nm. - Page 41 Setting Up Your In-Sight Vision System 2. Attach the top part and turn it clockwise until it latches on the base.
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Page 42: Using Your In-Sight Vision System
Follow the steps below to install and connect your vision system to the In-Sight Vision Suite. 1. Download the latest version of In-Sight from support.cognex.com/ and follow the on-screen steps. 2. Connect the 3800 series vision system to your PC. -
Page 43: Specifications
The following sections list general specifications for the vision system. In-Sight 3800 Series Vision System Specification In-Sight 3800 Lens Type C-Mount, Cognex High Speed Liquid Lens Autofocus, or Cognex manual focus lens (used with Multi-Torch Illumination accessory). Trigger 1 opto-isolated, acquisition trigger input. Discrete Inputs 1 opto-isolated, acquisition trigger input. -
Page 44: In-Sight 3800 Series Vision System Image Sensor
Specifications Specification In-Sight 3800 Protection IP67 with all cables properly attached (or the provided connector plug installed) the IP67-rated cover or Multi Torch attachment properly installed. Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each [X, Y, Z] axis) 80 Gs (800 m/s Storage) 11 ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached. -
Page 45: Led Wavelengths
Specifications LED Wavelengths Model Wavelength In-Sight 3800 with Multi-Torch Illumination Multicolor 453 nm (blue) 525 nm (green) 625 nm (red) Color temperature: 6740 Kelvin (white) Chromaticity coordinates acc. to CIE 1931 Cx 0.31 (typ.) Cy 0.32 (typ.) IR Wavelength: 850 nm Note: For color vision systems, select the White option. -
Page 46: Acquisition Trigger Input
Specifications Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. You can configure the acquisition trigger input to trigger from an NPN (current sinking) or PNP (current sourcing) device. Specification Description Voltage ON: 15 to 28 V DC (24 DC nominal) OFF: 0 to 5 V DC (11.5 V DC nominal threshold) Current (Typical) ON: 2.6 mA to 4.9 mA from 15 to 28 V Input... -
Page 47: High-Speed Outputs
Specifications High-Speed Outputs Specification Description Voltages : 26 VDC through external load : ≤ ± 3 V @ 50 mA Current : 50 mA maximum sink or source current Each line is protected against over-current, short circuits and transients from switching inductive loads. High current inductive loads require an external protection diode. -
Page 48: Ethernet Cable
Specifications Ethernet Cable The Ethernet cable provides Ethernet connectivity to the vision system. The Ethernet cable is used to connect the vision system to other network devices. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green... -
Page 49: External Light Connector
Specifications External Light Connector The LIGHT connector of the vision system is used to connect the External Light cable to an external lighting device, providing power and strobe control. You can connect the External Light cable to either a continuous or strobed lighting device. Before using an external lighting device, you must configure the light settings within In-Sight Vision Suite. - Page 50 Specifications Pin# Signal Names Wire Color IN 2 / HSOUT 2 Yellow RS-232 TRANSMIT White/Yellow RS-232 RECEIVE Brown IN 3 / HSOUT 3 White/Brown IN 1 Violet COMMON IN White/Violet +24VDC Black COMMON OUT Green TRIGGER Orange HSOUT 0 Blue HSOUT 1 Grey Note:...
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Page 51: Cleaning And Maintenance
Cleaning and Maintenance Cleaning and Maintenance Clean the Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline. -
Page 52: Regulations And Conformity
Regulations and Conformity Regulations and Conformity Note: For the most current CE and UKCA declarations and regulatory conformity information, see the Cognex support site: cognex.com/support. In-Sight 3800 vision systems have Regulatory Model number and meet or exceed the requirements of all applicable standards organizations for safe operation. -
Page 53: 中 国 大陆 Rohs (Information For China Rohs Compliance)
表 示用于本 部件的至 少一种 均 质 材料中所 含的危害 物 质超 过GB / T26572 - 2011 的限 制 要求 。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). - Page 54 Copyright © 2023 Cognex Corporation. All Rights Reserved.
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