Smithco Sweep Star V62 Operator's Manual

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Operator's
Sweep Star V62
Model 78-200-B
November 2007
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Sweep Star V62

  • Page 1 Operator’s Sweep Star V62 Model 78-200-B November 2007 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-10 Introduction................1-10 Introduction ................1 Symbols................2-3 Safe Practices ................. 4 Specifications ................5 Setup ..................6-9 Controls & Instruments ............10 Service ................11-13 Operation ................11-12 Overloading Debris Hopper and Vacuum Housing Wear ..12 Battery ...................
  • Page 3: Introduction

    Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Sweep Star V62 is located on the left front frame. Refer to engine manual for placement of engine serial number.
  • Page 4: Symbols

    SYMBOLS Read Operator’s Electrical Power No Electrical Manual Power Engine - Stop Engine - Start Engine - Run Temperature Water Engine Oil Light Temperature Gasoline Diesel Glow Plug - On Glow Plug - Off Glow Plug Hour Meter Hour Meter Fuse Hand Throttle Choke - Closed...
  • Page 5: Symbols

    SYMBOLS Up/Down Arrow Down/Lower Up/Raise Manual No Smoking Moving Parts Operation Step Hot Surface Pinch Point Hydraulic Fluid Lift Arm Tractor Penetration Engage Disengage Ground Speed Fast Slow Forward High Warning Danger Reverse Neutral Caution...
  • Page 6: Safe Practices

    17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. 19. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any pressure before removing the cap completely.
  • Page 7: Specifications

    SPECIFICATIONS FOR SWEEP STAR V62 WEIGHTS AND DIMENSIONS Length 151" (384 cm) Width 68" (172 cm) Height 87" (221 cm) Weight 1500 lb (680 kg) SOUND LEVEL At ear level 98 dBA At 30 ft (9.14m) 92.5 dBA ENGINE Make Briggs &Stratton...
  • Page 8: Setup

    1. Remove the top and sides from the shipping crate then remove the banding from the Sweeper. Banding is under tension. 2. You will have to install the hitch onto your Sweep Star V62. 3. You will need a 22HP (minimum) tow vehicle with a 2600# minimum load capacity.
  • Page 9 SETUP INSTALL HITCH - GENERAL Use two people to install hitches. 1. Block both wheels so machine does not roll. 2. Use the jack (A) that is part of the sweeper to raise or lower sweeper to comfortable working height. 3.
  • Page 10 SETUP - BALL COUPLER AND CLEVIS HITCH 1. Install tongue (B) to main frame as explained on previous page. 2. Install adjustment slide (D) to tongue (B) using the four flange bolts - 20 x and four flange whiz lock nuts - 20.
  • Page 11 SETUP - 5 WHEEL HITCH 1. Install the gooseneck (tongue) (L) to main frame as explained on previous page. 2. Install the control panel mount (H) on the front of the gooseneck (L) as shown, using two - 16 x 2 bolts (I).
  • Page 12: Controls & Instruments

    CONTROLS & INSTRUMENTS A. Oil Light - The oil light should come on when ignition is on without engine running. The oil light will light when the oil pressure is low. If oil light should come on, shut off engine immediately and find the cause.
  • Page 13: Service

    1. Check engine oil level. Add as needed. DO NOT OVERFILL. 2. Tire pressure should be 18 psi (1.3 bar) on Sweep Star V62 tires and 20 psi (1.4 bar) on castor wheels. 3. Inspect electrical system for loose connections or frayed wiring, including battery cables. Replace any faulty equipment or tighten if loose.
  • Page 14: Overloading Debris Hopper And Vacuum Housing Wear

    4. Collection of aerifier cores causes extreme wear on the liner (and if unchecked, on the housing). 5. Caution users that, while Smithco Sweeper-Vacs do an excellent job collecting cores, the lining (and the housing) will wear quickly in such use.
  • Page 15: Battery

    BATTERY BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.
  • Page 16: Diagrams

    WIRING DRAWING...
  • Page 17 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-368 Electric Clutch 15-314 Toggle Switch 15-472 Switch Boot 12-017 Hour Meter 13-488 Ignition Switch 50-359 Oil Light 8874 Female Bullet Connector 8875 Male Bullet Connector 8963 Heat Shrink Plug on Engine 8975 30 Amp Circuit Breaker 8977 Circuit Breaker Boot...
  • Page 18: Hydraulic Drawing

    HYDRAULIC DRAWING...
  • Page 19 HYDRAULIC PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-247 Hydraulic Hose (brush motor to valve) 78-220 Hydraulic Pump 23-006 Oil Filter 23-031 Filter Element (replacement only) 78-249 Hydraulic Hose (pump to valve) 78-250 Hydraulic Hose (return to tank ) 78-415 2-Bank Valve 78-248 Hydraulic Hose (front hyd.
  • Page 20 In accordance with the following Directive: 2006/42/EC The Machinery Directive hereby declare that for the partly completed machinery identified as : Equipment Sweep Star V62 Model number 78-200 Serial Number 78439 and up the following EHSRs have been complied with:...
  • Page 21 January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.
  • Page 22: Other

    Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

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78-200-b

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