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Related Manuals for Stenner Pumps SVP Series
Summary of Contents for Stenner Pumps SVP Series
- Page 1 PERISTALTIC METERING PUMPS SINCE 1957 SVP SERIES PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
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Page 2: Table Of Contents
Safety Information....cover, 4-6, 9, 10, 12-16, 18, 19, 21-23, 30 Flow Rate Outputs ................6 Materials of Construction ..............7 Accessories ..................8 Installation..................9-18 Troubleshooting ................19-21 Subassembly Connections..............22 Tube Replacement ................ 23-29 Cleaning Point of injection............30-32 Parts ................... 33-37 IMSVP 042021 SVP Series www.stenner.com... - Page 3 Exxon Mobil Corporation. Versilon ® is a registered trademark of Saint-Gobain Performance Plastics. Pellethane ® is a registered trademark of Lubrizol Advanced Materials, Inc. AquaShield ™ is a trademark of Houghton International. USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 4 To reduce the risk of injury, do not permit children to use this product. This appliance is not to be used by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. SVP Series www.stenner.com...
- Page 5 Electrical installation should adhere to all national and local codes. Consult a licensed professional for assistance with proper electrical installation. VAC MODELS ONLY Pump uses a class 2 auto switching power supply for AC input voltage rated 100-240VAC. SAVE THESE INSTRUCTIONS USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
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Page 6: Flow Rate Outputs
NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. SVP Series www.stenner.com... -
Page 7: Materials Of Construction
PVC or Polypropylene (both NSF listed); ceramic weight All Fasteners Stainless Steel Tube and Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts and 3/8" Adapter PVC or Polypropylene (both NSF listed) Pump Head Latches Polypropylene USA and Canada 800.683.2378, International 904.641.1666 SVP Series... -
Page 8: Accessories
1 20' Roll of Suction/Discharge Tubing 1/4" or 3/8" White or UV Black or 6 mm White Europe 1 Additional Pump Tube 2 Additional Latches 1 Mounting Bracket 1 Manual 1 4-20mA input signal cord (included with SVP 4-20mA pump) SVP Series www.stenner.com... -
Page 9: Installation
Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance change to prevent chemical damage to pump and/or spillage. Pump is not recommended for installation in areas where leakage can cause personal injury or property damage. USA and Canada 800.683.2378, International 904.641.1666 SVP Series... - Page 10 Pump can run dry without damage. If pump is installed with a flooded suction, a shut-off valve or other device must be provided to stop flow to pump during service. DO NOT allow water intrusion into the motor or corrosion and damage will occur. SVP Series www.stenner.com...
- Page 11 Discharge Line Suction Line Duckbill Check Valve or Injection Fitting Shut-Off Valve Solution Tank Disassembled View Duckbill Injection Check Valve Fitting 100 psi 25 psi maximum maximum Duckbill Flow direction of solution USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 12 Si le signal d’entrée n’est pas connecté à la polarité appropriée, la pompe ne réagira pas à ce signal. L’afficheur LED peut varier si la pompe est exposée à un signal 9-30MHz en fonctionnant en mode “automatique. ” SVP Series www.stenner.com...
- Page 13 Connect the jacketed cable to the supply conductor (4-20mA source) ensuring proper polarity. Red is positive, black is negative. Press ON/OFF button again to turn the metering pump off. More on next page USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 14 * For 3/8" connections only. Slide line through 3/8" connecting nut and finger tighten to male end of adapter or pump tube fitting. While firmly holding the adapter or tube fitting, wrench tighten the 3/8" connecting nut one additional half turn. If leak occurs, gradually tighten the 3/8" connecting nut as required. SVP Series www.stenner.com...
- Page 15 More on next page Suction Line 3.5" (9 cm) Weighted " Suction Line Strainer USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 16 If necessary, trim the injection fitting quill as required to inject product directly into flow of water. More on next page DO NOT use thread seal tape on pump tube threads. Shut-Off Valve Duckbill 1/4" or Check Valve 1/2" FNPT Reduction Bushing Typical Point of Injection Trim Injection Fitting SVP Series www.stenner.com...
- Page 17 Use the manual mode of operation to set the metering pump to the desired speed required for the application. This is the initial setting. Check the entire system for leaks. Proceed to Step 6. More on next page USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 18 (e.g., pH or ppm). If necessary, fine tune dosing or adjust solution strength. The injection point and fitting require periodic maintenance to clean any deposits or buildup. To allow quick access to the point of injection, Stenner recommends the installation of shut-off valves. SVP Series www.stenner.com...
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Page 19: Troubleshooting
Worn motor brushes Inspect brushes for wear, replace if needed Failed DC motor Replace DC gear motor if brushes are good Pump cycles ON/OFF Failed DC fan Check fan operation; Replace as required USA and Canada 800.683.2378, International 904.641.1666 SVP Series... - Page 20 Motor problem Refer to motor troubleshooting Pump output high Incorrect tube size or setting Refer to pump output chart and determine setting or replace tube and ferrules Roller assembly broken Replace roller assembly SVP Series www.stenner.com...
- Page 21 Sleeve and/or plastic gripper inside Replace if damaged or missing. 3/8" connecting nut is missing Reorient if incorrectly assembled; damaged, or incorrectly assembled gripper beveled end faces nut; sleeve wide end faces gripper USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
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Page 22: Subassembly Connections
2. Rotate the pump head until the locking rivets on the front of the pump motor align with the corresponding mounting locations of the pump head. 3. Push the head onto the motor shaft until it bottoms. 4. Turn counterclockwise to engage mounting rivets. Separating Reconnecting SVP Series www.stenner.com... -
Page 23: Tube Replacement
NOTICE: DO NOT pull excessively on pump tube. Avoid kinks or damage during tube installation. NOTICE: Inspect the suction and discharge lines, injection point (into pipe), and duckbill check valve duckbill for blockages after any tube rupture. Clear or replace as required. USA and Canada 800.683.2378, International 904.641.1666 SVP Series... - Page 24 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction and discharge lines to remove chemical and avoid contact. More on next page SVP Series www.stenner.com...
- Page 25 4. Remove the tube housing cover and flip to use as a tool in the next step. C & D More on next page Open latches Remove cover Invert cover USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 26 12. Reinstall clean tube housing. ™ 13. Apply AquaShield to the shaft tip. 14. Install the roller assembly. More on next page Check rollers SVP Series www.stenner.com...
- Page 27 M NOTE: The roller assembly needs to be expanded so the tube is pressed against the tube housing wall. Remove cover More on next page ™ Apply Aquashield to cover bushing USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 28 Be sure the cover is seated with the sleeve bearing on the Confirm roller assembly is expanded shaft and is flush with housing, before latching. Q More on next page ™ Apply AquaShield to cover bushing Install cover, feet first SVP Series www.stenner.com...
- Page 29 6. Reconnect the suction and discharge lines. DO NOT allow tube fittings to turn inside the pump housing. 7. Turn the pump on and run for one minute Center the tube to verify operation. Secure latches USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
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Page 30: Safety Information
Discharge line may contain chemical. To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near chemical metering pumps. Duckbill Check Valve Injection Fitting Check Valve Body Duckbill Areas that may clog SVP Series www.stenner.com... - Page 31 More on next page Replace Duckbill Clean out accumulated deposits with a #2 Phillips head screwdriver. Periodic inspection and cleaning of the point of injection will maintain proper pump operation and provide maximum tube life. USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 32 NOTE: The roller assembly needs to be expanded so the tube is pressed against the tube housing wall. 10. Put the metering pump back in service and inspect all connections for leaks. Cut off the calcified or blocked section. SVP Series www.stenner.com...
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Page 33: Parts
Tube Housing Cover PUMP HEAD PARTS DESCRIPTION 2-PK 4-PK Tube Housing & Latches QP400-1 QP400-2 ––––––––– Latches ––––––––– QP401-2 ––––––––– Roller Assembly QP500–1 ––––––––– QP500–4 Tube Housing Cover & Bushing QP100–1 ––––––––– QP100–4 USA and Canada 800.683.2378, International 904.641.1666 SVP Series... - Page 34 QP Pump Head QP10T1-1 #1 Versilon ® QP Pump Head QP69T1-1 #2 Versilon ® QP Pump Head QP10T2-1 #2 Versilon ® QP Pump Head QP69T2-1 NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. SVP Series www.stenner.com...
- Page 35 QP Kit QP10T1K #1 Versilon ® QP Kit QP69T1K #2 Versilon ® QP Kit QP10T2K #2 Versilon ® QP Kit QP69T2K NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 36 Tube & Duckbill UCTY1FD #1 Versilon ® Tube & Duckbill UCTY1DCE #2 Versilon ® Tube & Duckbill UCTY2FD #2 Versilon ® Tube & Duckbill UCTY2DCE NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. SVP Series www.stenner.com...
- Page 37 UCINJCE MCINJCE 6 mm Includes Pellethane® Duckbill, Nut, Ferrule UCTINJCE MCTINJCE 6 mm Includes FKM Duckbill, Nut, Ferrule UCKMJCE MCKMJCE NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. USA and Canada 800.683.2378, International 904.641.1666 SVP Series...
- Page 38 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours of Operation (EST): Mon.–Thu. 7:30 am–5:30 pm Fri. 7:00 am–5:30 pm Assembled in the USA © Stenner Pump Company All Rights Reserved IMSVP 042021...
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