AMF S-4000 BH Omron Parts And Service Manual
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AMF S-4000 BH Omron Parts And Service Manual

Straight buttonhole machine with chain stitch
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S-4000 BH Omron
MODEL
STRAIGHT BUTTONHOLE MACHINE
WITH CHAIN STITCH
PARTS AND SERVICE MANUAL
MACHINE SERIAL No:
97.2403.2.001
PART NUMBER
06 / 2021

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Summary of Contents for AMF S-4000 BH Omron

  • Page 1 S-4000 BH Omron MODEL STRAIGHT BUTTONHOLE MACHINE WITH CHAIN STITCH PARTS AND SERVICE MANUAL MACHINE SERIAL No: 97.2403.2.001 PART NUMBER 06 / 2021...
  • Page 3 However, the satisfaction and goodwill of our customers are of pri- mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction, please contact AMF Reece office: AMF Reece - Cars s.r.o.

  • Page 5: Table Of Contents

    S-4000 BH Omron TABLE OF CONTENTS A - INTRODUCTION 1. BASIC INFORMATION ........................1-1 2. SAFETY DEVICE AND LABELS ..................... 1-2 3. GENERAL MACHINE PARTS DESCRIPTIONS ................1-3 4. SPECIFICATIONS..........................1-4 5. TABLE TYPE ............................ 1-5 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE ........... 1-6 7.
  • Page 6 S-4000 BH Omron TABLE OF CONTENTS F - MAINTENANCE 1. MACHINE CLEANING AND MAINTENANCE ................1-48 2. PERIODIC MAINTENANCE ......................1-50 3. LUBRICATION DIAGRAM ......................1-51 4. MACHINE LUBRICATION ......................1-52 5. MACHINE DISPOSAL ........................1-54 G - PNEUMATIC DIAGRAM...

  • Page 7: Basic Information

    WARNING! Possible serious injury or machine damage. NOTICE! Possible injury or machine damage. We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators. The most effective safety precaution is a well-managed safety program. Be sure those who use this machine are properly trained.

  • Page 8: Safety Device And Labels

    S-4000 BH Omron A - INTRODUCTION 2. SAFETY DEVICE AND LABELS S-4000 YEAR OF PRODUCTION VOLTAGE POWER OUTPUT CURRENT AMF REECE, a.s. CZECH REPUBLIC Warning Eye guard Covers removed, possible injury Head cover Grounding Fan cover Rotational direction Manometer with pressure sensor...

  • Page 9: General Machine Parts Descriptions

    S-4000 BH Omron A - INTRODUCTION 3. GENERAL MACHINE PARTS DESCRIPTIONS Control box Main switch Hand wheel Foot pedal Emergency Stop Button Clamps Up/Down button Motor Air pressure regulator Table Top Air pressure adjustment knob Thread Stand Halogen Lamp Control Panel...

  • Page 10: Specifications

    S-4000 BH Omron A - INTRODUCTION 4. SPECIFICATIONS Machine type S - 4000 BH Description Electronic controlled chain stitch straight buttonhole machine for sewing the buttonholes Sewing Speed 1500-3800 stitches/min Buttonhole Length 6.3 - 35 mm (1/4” - 1 3/8”...
  • Page 11 S-4000 BH Omron A - INTRODUCTION 5. TABLE TYPE Released: 05/2021 E-mail: info@amfreece-cars.cz...

  • Page 12: Instructions For Operator Safety And Maintenance

    S-4000 BH Omron A - INTRODUCTION 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.

  • Page 13: Special Accessories

    S-4000 BH Omron A - INTRODUCTION CAUTION! Perform all regular service as described by this manual. If there is any problem with the power supply, turn off the main power switch. Do not remove, paint over, damage or in any way change safety labels. If a safety label cannot be easily read, replace it.
  • Page 14 S-4000 BH Omron A - INTRODUCTION Knives - in addition to the commonly supplied knives it is possible to order the following knives according to the length of cutting 23.2356.2.050 - 3/8“ - 10 mm 23.2356.2.057 - 1“ - 25 mm 23.2356.2.051 - 7/16“...

  • Page 15: B - Machine Installation

    S-4000 BH Omron B - MACHINE INSTALLATION 1. CONTENT OF THE SHIPPING BOX 1. The shipment contains one box. 2. There is a carton with accessories, service manual with parts section and thread stand in the box. 3. During unpacking the shipment, follow the labels which are on a cover.
  • Page 16 S-4000 BH Omron B - MACHINE INSTALLATION Remove the shipping strap after unpacking the machine, the use of this strap is recommended anytime the machine is transported (This is valid for all types of tables - parallel, crosswise, universal). If a customer has ordered the universal table, and requires to...

  • Page 17: Power And Air Connection

    S-4000 BH Omron B - MACHINE INSTALLATION 3. POWER AND AIR CONNECTION 1. The machine is equipped with a quick coupler required with connector for inner Ø of the tube 10. The connector for inner Ø of the tube 8 is not supplied with the machine, a customer has to order it.
  • Page 18 S-4000 BH Omron B - MACHINE INSTALLATION 4. Head pneumatics J0I1 - air input - thread draw - off, cutting BQ2 - regulator with air pressure switch - clamp feet - thread trimming - tension release air distribution Tubes 1, 2 — X => air cylinder identification...

  • Page 19: Thread Stand Installation

    S-4000 BH Omron B - MACHINE INSTALLATION 4. THREAD STAND INSTALLATION 1. Put the thread stand together according to the drawing. 2. Position of the locking ring allows assembly of the thread stand for various thickness of the table top. Threaded end...

  • Page 20: C - Proper Application

    S-4000 BH Omron C - PROPER APPLICATION 1. POWER UP / HOME POSITION 1. Turn the main power switch on by turning clockwise to the I position. 2. The machine is ready for operation when the control panel display lights, the Ready message appears on the display and the green LED lights on display.

  • Page 21: Needle Installation

    S-4000 BH Omron C - PROPER APPLICATION 2. NEEDLE INSTALLATION WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories.

  • Page 22: Threading

    S-4000 BH Omron C - PROPER APPLICATION 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut according to the sewing conditions.

  • Page 23: D - Machine Controls

    S-4000 BH Omron D - MACHINE CONTROLS 1. PROGRESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.
  • Page 24 S-4000 BH Omron D - MACHINE CONTROLS 9. It is possible to sew two styles of buttonhole alignment on the machine. a) Sewing the lengthwise buttonholes • remove the parts 22.0011.0.000 , 22.0012.0.000 , 08.6010.5.008 , 08.6400.4.004 from accessories and install them to the machine.

  • Page 25: Operator Control Panel Push Buttons And Switches

    S-4000 BH Omron D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Display Daily cycle messages counter Service menu Machine (test entry, counter model reset, program version) Stitcher head clamps The programming menu stitcher head Display messages: •...

  • Page 26: The Programing Menu Stitching Head

    S-4000 BH Omron D - MACHINE CONTROLS 3. THE PROGRAMING MENU STITCHING HEAD Enter the sewing head program menu by pressing button Parameters set 1 Parameters set 2 Released: 05/2021 1-20 E-mail: info@amfreece-cars.cz...
  • Page 27 S-4000 BH Omron D - MACHINE CONTROLS Setting the machine cycling. (On/Off). Setting the maximum sewing speed. If the button is backlit, the function is active. (Range 1000 - 3840 ppm) Setting the foot pedal position. (Possible setting 1step/2steps). Setting correction of the needle bar upper Adjustment for position 1 means, that the machine closes position.

  • Page 28: Tests

    S-4000 BH Omron D - MACHINE CONTROLS 4. TESTS W a r n i n g !!! The tests can be carried out by qualified service men only. Inputs BQ1 – The end position sensor BQ1. The symbol signalizes correct function of the sensor of the end position of the cam (HOME) BQ1.

  • Page 29: Program Version

    S-4000 BH Omron D - MACHINE CONTROLS 5. PROGRAM VERSION 6. COUNTER RESET Daily cycle counter Servis cycle counter (not reset) Daily cycle counter reset Released: 05/2021 1-23 E-mail: info@amfreece-cars.cz...

  • Page 30: Parameter Checklist

    S-4000 BH Omron D - MACHINE CONTROLS 7. PARAMETER CHECKLIST PARAMETER RANGE SETTING 1 step 2 steps 2 steps 1 repeat 2 repeat 1 repeat ½ repeat 0 - 3 500 - 1000 rpm 1000 1000 - 3840 rpm 3500...

  • Page 31: E - Machine Adjustments

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 1. MACHINE HOME POSITION 1. The needle bar is in the upper position. The needle descends to the right side of the throat plate slot during the first stitch. The marks on the handwheel and cover casting are aligned.

  • Page 32: The Main Cam Adjustment

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 2. THE MAIN CAM ADJUSTMENT 1. Bring the machine to the home position. 2. Tilt the machine on the rest pin and view the main cam assembly. The distance between the control spring and the right shifter block 2 mm.

  • Page 33: Needle Bar

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 4. NEEDLE BAR 1. Needle bar crank position Turn the handwheel and loosen the screw in the needle bar crank . Turn the handwheel until the needle bar reaches the upper position. Pulley screw...

  • Page 34: Bite

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 5. BITE Before the bite adjustment, remove the pulley cover and the head cover 1. Bite cam a. Check if the machine is in the home position. b. Tilt the machine on the rest pin .
  • Page 35 S-4000 BH Omron E - MACHINE ADJUSTMENTS 3.1 Centering the bite over the throat plate a. with the machine in the home position - loosen the clamping screw on the bite lever b. for rough adjustment, using the handwheel, rotate the needle bar to...

  • Page 36: Feeding

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 6. FEEDING 1. Tilt the sewing head onto the rest pin. 2. Bevel Gear Adjustments Manually turn the handwheel counter clockwise until the drive spring in the main cam engages with a indent (first row of stitches).

  • Page 37: Slip Clutch

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 7. SLIP CLUTCH The slip clutch pressure is factory set and under normal conditions will not need adjusting. The correct clutch torque setting is 0.43 Nm (60 to 65 inch ounces). Hold the nut and tighten the adjusting screws with a torque screwdriver.

  • Page 38: Looper Adjustment

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 9. LOOPER ADJUSTMENT Before making this adjustment, follow the below described points: • Turn the handwheel and observe the position of the connecting link at both ends of the looper link arm travel .
  • Page 39 S-4000 BH Omron E - MACHINE ADJUSTMENTS The first looper adjustment 1. Bring the machine to the home position and loosen the screws of the looper cam and adjust the looper cam to the lowest position. 2. Loosen the looper set screw and turn the looper to be perpendicular to the hole in the looper holder.
  • Page 40 S-4000 BH Omron E - MACHINE ADJUSTMENTS The second looper adjustment 10. Insert the second looper on the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess. There must be clearance 0,4 mm between the needle and the looper recess.

  • Page 41: The Barring Stitches Adjustment

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 10. THE BARRING STITCHES ADJUSTMENT At first, it is necessary to adjust the clearance on the sewing cam. 1. The adjusment of a clearance on the cam when the first bar is sewn a.

  • Page 42: The Clamp Plate Home Position

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 11. THE CLAMP PLATE HOME POSITION 1. Bring the machine to the position. Loosen 7 screws and remove the metal cover plate from the machine. 2. Loosen the screws and move the stop to the right.

  • Page 43: The Cutting Space Setting

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 12. THE CUTTING SPACE SETTING 1. Tilt the sewing head onto the rest pin. 2. Loosen the nut and move the stud to the required position (to the right - cutting space decreases, to the left - space increases).

  • Page 44: Thread Draw - Off

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 13. THREAD DRAW - OFF 1. Adjustment of the Draw-Off Lever Position The correct adjustment ensures a long enough thread tail for starting the sewing of the next buttonhole. Remove the covers because this mechanism adjustment is performed in the rear of the machine head. The air supply is necessary for this adjustment.

  • Page 45: Thread Tension

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 14. THREAD TENSION The thread tension influences the appearance of the buttonhole. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges.
  • Page 46 S-4000 BH Omron E - MACHINE ADJUSTMENTS 2. The correct posit ion of the tension mechanism a. remove the tension assembly from the shaft b. check if the distance between the stud slot edge and the pin is 3.5 mm If incorrect, it is necessary to adjust the position on the pin.
  • Page 47 S-4000 BH Omron E - MACHINE ADJUSTMENTS 4 . Barring Tension Release Sensor The tension discs opening is controlled by sensor. To ensure the correct function of the tension, it is necessary to adjust the sensor position. a. tilt the machine head onto the rest pin b.

  • Page 48: Knife And The Buttonhole Length Adjustments

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 15. KNIFE AND THE BUTTONHOLE LENGTH ADJUSTMENTS 1. Setting the knife depth a. Switch the air pressure off b. Manually press down on the knife lever c. Ensure the knife blade is aligned with the lower edge of the throat plate d.
  • Page 49 S-4000 BH Omron E - MACHINE ADJUSTMENTS 2. Setting the distance between the cutting space and the buttonhole edge a. Sew one buttonhole b. The correct distance between the cutting space and the inner side of a buttonhole is 1 mm. If incorrect: •...

  • Page 50: Thread Trimming

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 16. THREAD TRIMMING Trimming mechanism ensures the correct thread trimming after sewing the last stitch. A the trimming hook moves in the direction of arrow, both thread loop legs A and B are pulled forward. When the thread hook approaches the end of the stroke, leg A contact the trimming knife, cutting the thread.

  • Page 51: Machine Head Clamp Feet Adjustment

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 17. MACHINE HEAD CLAMP FEET ADJUSTMENT 1. Adjustment for clamp height Be sure that air supply is switch on and the clamp feet are opened. If clamp feet are not opened, push the clamp Up / Down button.

  • Page 52: Adjustment Of The Stopping Sensor Position

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 3. Clamp feet pressure adjustment The whole length of the clamp feet must hold the sewn work with the same pressure. a. Push the clamp up/down button to close the clamp feet b. To adjust the clamp feet to the correct position, loosen the nut and turn the screw c.

  • Page 53: Changing The Drive Belt

    S-4000 BH Omron E - MACHINE ADJUSTMENTS 19. CHANGING THE DRIVE BELT 1. Remove the pulley cover after loosing the M4 screws 2. By turning the hand wheel adjust the position of the shaft so that the screw on the pulley...

  • Page 54: F - Maintenance

    S-4000 BH Omron F - MAINTENANCE Warning: - Check for damage to electrical cables - Check safety covers for damage and replace if needed immediately - Keep your hands out of the sewing area - Do not modify the machine in any way, which could eliminate safety parts - Do not attach external lights or other devices to the machine´s electrical system...
  • Page 55 S-4000 BH Omron F - MAINTENANCE 6. Remove the filter cover with cleaning pad Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan.

  • Page 56: Periodic Maintenance

    S-4000 BH Omron F - MAINTENANCE 9. Knife maintenance Inspect the knife and cut, if the knife is bent, damaged, or dull, replace or sharpen as needed. To change: a. loosen the screw and remove the knife b. replace or sharpen the knife c.

  • Page 57: Lubrication Diagram

    S-4000 BH Omron F - MAINTENANCE 3. LUBRICATION DIAGRAM The machine is mainly equiped with needle and ball bearings, which in combination with single lubrication circuit decrease the requirements for maintenance. Circuit I - with the oil supply in oil indicator for lubrication of the bite, feeding and looper levers and worm gears. In case of replacement of any part of distribution, it is possible to order the tube kits and wicks.

  • Page 58: Machine Lubrication

    S-4000 BH Omron F - MAINTENANCE 4. MACHINE LUBRICATION 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality.
  • Page 59 S-4000 BH Omron F - MAINTENANCE 5. Tilt the machine head on the rest pin and lubricate the places shown in the picture. looper shafts roller shifter bevel gears looper cam surfaces feed cam surfaces bite cam surfaces trimmer shaft Tilt the sewing head back into the sewing position.

  • Page 60: Machine Disposal

    S-4000 BH Omron F - MAINTENANCE 5. MACHINE DISPOSAL 1. To ensure machine ecological disposal, it is necessary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame.

  • Page 61: G - Pneumatic Diagram

    S-4000 BH Omron G - PNEUMATIC DIAGRAM Released: 05/2021 1-55 E-mail: info@amfreece-cars.cz...

  • Page 62: H - Electrical Diagram

    S-4000 BH Omron H - ELECTRICAL DIAGRAM Released: 05/2021 1-56 E-mail: info@amfreece-cars.cz...
  • Page 63 S-4000 BH Omron H - ELECTRICAL DIAGRAM Released: 05/2021 1-57 E-mail: info@amfreece-cars.cz...
  • Page 64 S-4000 BH Omron H - ELECTRICAL DIAGRAM Released: 05/2021 1-58 E-mail: info@amfreece-cars.cz...
  • Page 65 S-4000 BH Omron H - ELECTRICAL DIAGRAM Released: 05/2021 1-59 E-mail: info@amfreece-cars.cz...
  • Page 66 S-4000 BH Omron H - ELECTRICAL DIAGRAM Released: 05/2021 1-60 E-mail: info@amfreece-cars.cz...
  • Page 67 S-4000 BH Omron TROUBLESHOOTING 1. MECHANICAL FAULTS....................2-2 2. CONTROL PANEL DISPLAY ERROR MESSAGES ............. 2-4 3. SERVO ERROR MESSAGES ..................2-5 4. ELECTRICAL FAULTS ....................2-6 Revised: 05/2021 E-mail: info@amfreece-cars.cz...
  • Page 68 S-4000 BH Omron TROUBLESHOOTING 1. MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate Change damaged parts damaged Incorrect needle and sewing Check the adjustment of the mechanism adjustment mechanisms Thread tension is too tight Adjust correct tension...
  • Page 69 S-4000 BH Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate Change damaged parts damaged Incorrectly adjusted needle See section E4 bar height Incorrectly adjusted clearance between needle and throat See section E5 plate Incorrect loopers timing See section E9...
  • Page 70 S-4000 BH Omron TROUBLESHOOTING 2. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Hand valve of the regulator Open the hand valve switched of-it assembled Low air pressure The air pressure in the air Increase the air pressure...
  • Page 71 In order to eliminate these messages, switch off the machine for 5 minutes. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service. PWR - Power supply indication:...
  • Page 72 Fuse F1 damaged Replace fuse 12.0008.4.664 Replace contactor Contactor KM1 damaged 12.0008.4.833 When sewing operation Call AMF Reece service or Servo U1 error or filter Z2 started, motor does not replace servo U1 error operate. Contactor KM1 24.8001.2.005 switched on.
  • Page 73 Replace the sensor Sensor BQ1 failure 06.2400.0.009 The needle does not stop To set the servo amplifier in the upper position - call AMF Reece service, Check the servo amplifier alternatively replace motor and servo 12.0010.4.177 servo amplifier 24.8001.2.005 Fork is not fitted properly into...
  • Page 75 S-4000 BH Omron TABLE OF CONTENTS Needle Bar........................2 Clamping........................4 Thread Trimmer......................6 Shifter Mechanism......................8 Feed Mechanism.......................10 Looper Mechanism....................14 Base........................16 Bite Mechanism......................18 Knife Thread Draw-OFF Mechanism................20 Main Cam.........................22 Head Assembly......................24 Bedplate........................26 Covers........................28 Lubrication.......................30 Table Crosswise......................32 Table Parallel......................34 Table Universal......................36 Table - Roller Kit - Extra Parts..................38 Electrical —...

  • Page 76: Needle Bar

    S-4000 BH Omron NEEDLE BAR Revised: 06/2021 E-mail: info@amfreece-cars.cz...
  • Page 77 S-4000 BH Omron NEEDLE BAR PART NUMBER DESCRIPTION QTY. 22.0195.0.000 Needle Bar 01.2193.0.000 4-60 Screw 24.0510.0.000 Needle Bar Holder 08.6400.5.005 M5 x 5 Set Screw 01.7447.1.000 Porcelain Guide 22.0520.0.000 Needle Bar Clamp 01.6551.0.000 Retaining Ring 22.0230.0.000 Cupped Washer 22.0239.0.000 Felt Washer 22.0530.0.000...

  • Page 78: Clamping

    S-4000 BH Omron CLAMPING Revised: 06/2021 E-mail: info@amfreece-cars.cz...
  • Page 79 S-4000 BH Omron CLAMPING PART NUMBER DESCRIPTION QTY. 07.6045.0.046 22.0173.0.000 Clamp Toggle Pivot Pin 24.0036.0.000 Cylinder Mounting Bracket See Page 3-45 Cylinder — l lll 08.6000.5.022 Screw M5 x 22 24.0035.0.000 Cylinder Clevis 08.6000.5.012 Screw M5 x 12 08.6400.4.004 Set Screw M4 x 4 24.3210.0.000...

  • Page 80: Thread Trimmer

    S-4000 BH Omron THREAD TRIMMER Revised: 06/2021 E-mail: info@amfreece-cars.cz...
  • Page 81 S-4000 BH Omron THREAD TRIMMER PART NUMBER DESCRIPTION QTY. 20.0093.2.004 Trimmer Hook 20.0092.0.004 Trimmer Actuator 01.2386.0.000 3/16-36 x .5 Hex Screw 12.1045.3.001 E-Clip 24.0080.0.000 Trimmer Shaft 24.0003.0.000 Trimmer Pivot 08.6000.4.012 M4 x 12 Screw 24.0004.0.000 Trimmer Clamp Lever 07.6045.0.042 E-Clip 24.0005.0.000...

  • Page 82: Shifter Mechanism

    S-4000 BH Omron SHIFTER MECHANISM Revised: 06/2021 E-mail: info@amfreece-cars.cz...
  • Page 83 S-4000 BH Omron SHIFTER MECHANISM PART NUMBER DESCRIPTION QTY. 08.6000.4.010 M4 x 10 Screw 22.2653.0.000 Left Shifter Arm Spring 08.6000.4.016 M4 x 16 Screw 22.2652.0.000 Left Shifter Arm 08.6000.4.005 M4 x 5 Screw 22.2657.0.000 Right Shifter Arm Spring 22.2656.0.000 Right Shifter Arm 22.0405.0.000...

  • Page 84: Feed Mechanism

    S-4000 BH Omron FEED MECHANISM Revised: 06/2021 3-10 E-mail: info@amfreece-cars.cz...
  • Page 85 S-4000 BH Omron FEED MECHANISM PART NUMBER DESCRIPTION QTY. 08.6100.3.030 M3 x 30 Screw 22.0114.0.000 Feed Brake Pressure Plate 22.0121.0.000 Slip Clutch Drive Washer 22.0354.0.000 Slip Clutch Feed Gear 24.0126.0.000 Friction Washer 22.0312.0.000 Slip Clutch Feed Shaft 22.0061.0.000 Clamp Plate Gear Rack Retainer 07.6440.0.033...
  • Page 86 S-4000 BH Omron FEED MECHANISM Revised: 06/2021 3-12 E-mail: info@amfreece-cars.cz...
  • Page 87 S-4000 BH Omron FEED MECHANISM PART NUMBER DESCRIPTION QTY. 07.6440.0.018 Spring 24.0127.0.000 R.H. Feed Cam Follower l ll 08.6800.4.000 M4 Lockwasher 22.0336.0.000 Feed Shaft 08.6000.4.014 M4 x 14 Screw 22.0370.0.000 Feed Crank 22.0021.0.000 Spring Retain Block 22.0353.0.000 Steel Bevel Gear 22.0032.0.000...

  • Page 88: Looper Mechanism

    S-4000 BH Omron LOOPER MECHANISM Revised: 06/2021 3-14 E-mail: info@amfreece-cars.cz...
  • Page 89 S-4000 BH Omron LOOPER MECHANISM PART NUMBER DESCRIPTION QTY. 08.6400.4.004 M4 x 4 Set Screw 22.2442.0.000 Looper Spacer 22.2410.0.000 Looper Shaft Block 08.6100.5.020 M5 x 20 Screw 22.2440.0.000 Looper Shaft 01.1382.0.000 Screw 20.0094.0.000 Trimmer Knife 20.0111.0.000 First Looper 23.2106.0.000 First Looper Holder 20.0112.0.000...

  • Page 90: Base

    S-4000 BH Omron BASE Revised: 06/2021 3-16 E-mail: info@amfreece-cars.cz...
  • Page 91 S-4000 BH Omron BASE PART NUMBER DESCRIPTION QTY. 24.0111.0.000 Base Sound Deadener 08.6100.5.012 M5 x 12 Screw 08.6200.5.012 M5 x 12 Screw 22.1010.0.000 Base Hinge 24.0038.0.000 Base Gasket 12.8000.0.016 CE”” Label 08.6100.5.020 M5 x 20 Screw 12.0008.4.197 Cord Clamp 08.6700.5.000 M5 Nut 12.0008.4.052...

  • Page 92: Bite Mechanism

    S-4000 BH Omron BITE MECHANISM Revised: 06/2021 3-18 E-mail: info@amfreece-cars.cz...
  • Page 93 S-4000 BH Omron BITE MECHANISM PART NUMBER DESCRIPTION QTY. 08.6000.6.025 M6 x 25 Screw 22.0008.0.000 Bite Lever 24.0055.0.000 Bite Shaft 22.0063.0.000 Bite Shaft Retainer 08.6100.3.008 M3 x 8 FH Screw 08.6000.3.010 M3 x 10 Screw 22.0183.0.000 Collar*Dia. 8 08.6000.4.014 M4 x 14 Screw 22.0110.0.000...

  • Page 94: Knife Thread Draw-Off Mechanism

    S-4000 BH Omron KNIFE THREAD DRAW-OFF MECHANISM J 1 A Revised: 06/2021 3-20 E-mail: info@amfreece-cars.cz...
  • Page 95 S-4000 BH Omron KNIFE THREAD DRAW-OFF MECHANISM PART NUMBER DESCRIPTION QTY. 08.6710.6.000 M6 Nut 24.0037.0.000 Cylinder Clevis 08.6000.5.016 M5 x 16 Screw 07.6045.0.042 E-Clip 24.0011.0.000 Knife Drive Lever 24.0014.0.000 Pivot 08.6000.4.010 M4 x 10 Screw 24.0010.0.000 Clamp Collar 24.0009.0.000 Washer 08.6000.5.040...

  • Page 96: Main Cam

    S-4000 BH Omron MAIN CAM Revised: 06/2021 3-22 E-mail: info@amfreece-cars.cz...
  • Page 97 S-4000 BH Omron MAIN CAM PART NUMBER DESCRIPTION QTY. 22.2607.0.000 Drive Disk/Worm Gear Hub 22.2627.0.000 Shoulder Nut 22.2626.0.000 Drive Disk Switch Spring 07.6440.0.037 Spring 24.0151.0.000 Stop Disk 22.2620.0.000 Feed Reversing Cam 22.3069.0.000 Washer 22.2600.0.000 Barring Cam 08.6100.5.010 M5 x 10 Screw 22.0137.0.000...

  • Page 98: Head Assembly

    S-4000 BH Omron HEAD ASSEMBLY J 4 B S e e P a g e 3 - 4 27 28 15 16 S e e P a g e 3 - 4 Revised: 06/2021 3-24 E-mail: info@amfreece-cars.cz...
  • Page 99 S-4000 BH Omron HEAD ASSEMBLY PART NUMBER DESCRIPTION QTY. See Page 3-39 Servomotor l ll lll 08.6850.5.000 M5 Washer 08.6000.5.016 M5 x 16 Screw 24.6000.5.000 Head 08.6200.5.008 M5 x 8 Screw 22.0054.0.000 Upper Thread Guide 08.6000.8.025 M8 x 25 Screw 22.0058.0.000...

  • Page 100: Bedplate

    S-4000 BH Omron BEDPLATE 12 13 12 15 29 30 31 26 32 33 33 36 37 38 39 40 33 37 Revised: 06/2021 3-26 E-mail: info@amfreece-cars.cz...
  • Page 101 PART NUMBER DESCRIPTION QTY. 24.0021.0.000 Tension Release Sensor Bracket 08.6000.4.014 M4x14 Screw 08.6120.3.008 M3x8 Screw 22.6101.0.000 Cover Plate — AMF Reece Label - small 22.0143.0.000 Screw 22.0096.0.000 Buttonhole Size Sticker 08.6100.4.006 M4x6 Screw 22.0408.1.000 Trimmer Cover Plate 24.6100.0.000 Bedplate 07.6045.0.054 5 x 20 mm Pin 08.6400.5.005...

  • Page 102: Covers

    S-4000 BH Omron COVERS Revised: 06/2021 3-28 E-mail: info@amfreece-cars.cz...
  • Page 103 S-4000 BH Omron COVERS PART NUMBER DESCRIPTION QTY. 08.6100.5.016 Screw M5 x 16 24.0068.0.000 24.0067.0.000 Fan Rack 08.6850.5.000 Washer M5 See Page 3-35 Fan Assembly — ll lll 24.6004.1.001 Pulley Cover 08.6000.4.070 Screw M4 x 70 08.6000.3.040 Screw M3 x 40 08.6000.3.016...

  • Page 104: Lubrication

    S-4000 BH Omron LUBRICATION Revised: 06/2021 3-30 E-mail: info@amfreece-cars.cz...
  • Page 105 S-4000 BH Omron LUBRICATION PART NUMBER DESCRIPTION QTY. 24.0141.0.000 Tubing 24.0139.0.000 Lubricating Wick 22.0229.0.000 Straight Fitting 08.6000.4.006 M4 x 6 Screw 22.0120.0.000 Holder 22.0104.0.000 Oil Gauge Reservoir 17.0095.1.329 Wheel 22.0108.0.000 Wick Holder 17.0027.1.799 Spring 17.0082.6.000 Clamp 08.6000.3.006 M3 x 6 Screw 17.0094.5.310...
  • Page 106 S-4000 BH Omron TABLE CROSSWISE Revised: 06/2021 3-32 E-mail: info@amfreece-cars.cz...
  • Page 107 S-4000 BH Omron TABLE CROSSWISE PART NUMBER DESCRIPTION QTY. 24.0142.0.050 Table Crosswise Assembly 08.6700.8.000 M8 Nut 17.0019.0.441 Washer 17.0095.1.272 Washer 12.0008.6.900 Machine Rest Table Pin 12.0008.6.801 Rubber Spring 12.1016.1.000 Nail 04.1416.0.003 Label “No. xxxx” 24.0142.0.000 Table Crosswise 08.6742.8.000 M8 Nut 24.0059.9.065...
  • Page 108 S-4000 BH Omron TABLE PARALLEL Revised: 06/2021 3-34 E-mail: info@amfreece-cars.cz...
  • Page 109 S-4000 BH Omron TABLE PARALLEL PART NUMBER DESCRIPTION QTY. 24.0149.0.050 Table Crosswise Assembly 08.6700.8.000 M8 Nut 17.0019.0.441 Washer 17.0095.1.272 Washer 12.0008.6.900 Machine Rest Table Pin 12.0008.6.801 Rubber Spring 12.1016.1.000 Nail 04.1416.0.003 Label “No. xxxx” 24.0149.0.000 Table Crosswise 08.6742.8.000 M8 Nut 24.0059.9.065...
  • Page 110 S-4000 BH Omron TABLE UNIVERSAL Revised: 06/2021 3-36 E-mail: info@amfreece-cars.cz...
  • Page 111 S-4000 BH Omron TABLE UNIVERSAL PART NUMBER DESCRIPTION QTY. 24.0150.0.050 Table Assembly 08.6000.8.030 Screw M8x30 17.0019.0.441 Washer 17.0095.1.272 Washer 12.0008.6.900 Machine Rest Table Pin 24.0081.0.000 Bearing Disk 24.0082.0.000 Retaining Nut 12.1016.1.000 Nail 04.1416.0.003 Label “No. xxxx” 24.0150.0.000 Table 08.6742.8.000 M8 Nut 24.0059.9.065...
  • Page 112 S-4000 BH Omron TABLE - ROLLER KIT - EXTRA PARTS Revised: 06/2021 3-38 E-mail: info@amfreece-cars.cz...
  • Page 113 S-4000 BH Omron TABLE - ROLLER KIT - EXTRA PARTS PART NUMBER DESCRIPTION QTY. 08.6312.8.060 SCREW M8-60 08.6702.8.000 NUT M8 08.6802.8.000 SPRING WASHER M8 08.6852.8.000 WASHER M8 12.0008.6.527 ROLLER 12.0008.6.528 ROLLER WITH BRAKE 24.0170.0.000 PLATE 24.0171.0.000 PLATE Revised: 06/2021 3-39...

  • Page 114: Electrical - I

    S-4000 BH Omron ELECTRICAL — I 12 13 Revised: 06/2021 3-40 E-mail: info@amfreece-cars.cz...
  • Page 115 S-4000 BH Omron ELECTRICAL — I PART NUMBER DESCRIPTION QTY. 08.6702.4.000 Nut M4 12.0008.4.570 Plug 12.0008.4.563 Emergency Stop Button 12.8000.0.047 Label 08.6102.3.008 Screw 24.0148.0.000 Emergency Stop Cover 24.0069.9.023 Emergency Stop Cable 24.0069.9.022 Tension Release Sensor Witch Cable (BQ4) 24.0069.9.024 Cable 12.0008.4.710...
  • Page 116 S-4000 BH Omron ELECTRICAL — I 12 13 Revised: 06/2021 3-42 E-mail: info@amfreece-cars.cz...
  • Page 117 S-4000 BH Omron ELECTRICAL — I PART NUMBER DESCRIPTION QTY. See Page 3-32 — 12.0008.4.155 Label 00.2751.3.602 Label “CAUTION” See Page 3-47 Pressure Gauge — See Page 3-43 Cable — 08.6215.4.006 Screw 12.0010.4.094 Plug 12.8000.0.112 Label Cable 230V 1PH Extra Parts...
  • Page 118 S-4000 BH Omron ELECTRICAL — II Revised: 06/2021 3-44 E-mail: info@amfreece-cars.cz...

  • Page 119: Electrical - Ii

    S-4000 BH Omron ELECTRICAL — II PART NUMBER DESCRIPTION QTY. 24.0069.9.009 Pedal Assembly 06.8800.0.001 Pedal 12.0008.4.296 Bushing 24.0069.9.003 Cable 08.6312.8.020 Screw M8x20 08.6852.8.000 Washer M8 24.0097.0.000 Holder Pedal 08.6100.4.012 Screw M4x12 08.6802.8.000 Spring Washer M8 08.6702.8.000 Nut M8 12.0008.4.280 Cord Clamp 08.6852.4.000...
  • Page 120 S-4000 BH Omron ELECTRICAL — III Revised: 06/2021 3-46 E-mail: info@amfreece-cars.cz...
  • Page 121 S-4000 BH Omron ELECTRICAL — III PART NUMBER DESCRIPTION QTY. Terminal X1 Terminal X0 Terminal X12 24.8001.2.005 Servo (U1) 24.8001.2.001 12.0010.4.067 Port RS 232 12.0008.4.050 GND Bridge 12.0010.4.078 Filter (Z2) 12.0008.4.665 Fuse T2A 12.0008.4.664 Fuse T10A 12.0008.4.833 Contactor (KM1) 12.0010.4.071...

  • Page 122: Panel Kit

    S-4000 BH Omron PANEL KIT Revised: 06/2021 3-48 E-mail: info@amfreece-cars.cz...
  • Page 123 S-4000 BH Omron PANEL KIT PART NUMBER DESCRIPTION QTY. 24.0198.0.000 PANEL HOLDER-DELTA 24.8001.2.023 DISPLAY 07.6600.0.004 CLAMP CABLE 08.6832.4.000 WASHER M4 08.6032.4.008 SCREW M4-8 08.6663.5.025 SCREW 4,8-25 06.2400.0.023 CABLE DISPLAY DELTA 06.2400.0.019 CABLE DISPLAY DELTA POWER 12.0008.4.366 RUBBER PLUG 29 Revised: 06/2021 3-49 E-mail: info@amfreece-cars.cz...

  • Page 124: Pneumatics

    S-4000 BH Omron PNEUMATICS 10 15 18 16 20 21 11 14 16 18 27 26 Revised: 06/2021 3-50 E-mail: info@amfreece-cars.cz...
  • Page 125 S-4000 BH Omron PNEUMATICS PART NUMBER DESCRIPTION QTY. 08.6000.5.012 Screw M4x12 08.6832.5.000 Washer M5 12.0010.3.138 Regulator Holder 12.0010.3.137 Regulator 08.6850.5.000 Washer M4 08.6700.5.000 Nut M4 12.0008.3.420 Connector 12.0010.3.030 Silencer 12.0008.3.829 Air Supply Block Assembly 12.8000.0.016 Label Kit 12.0008.4.058 Clip 12.0008.3.023 Ty-wrap 12.0008.3.828...

  • Page 126: Accessories - Extra Parts

    S-4000 BH Omron ACCESSORIES — EXTRA PARTS — EXTRA PARTS Revised: 06/2021 3-52 E-mail: info@amfreece-cars.cz...
  • Page 127 S-4000 BH Omron ACCESSORIES — EXTRA PARTS PART NUMBER DESCRIPTION QTY. 20.0093.2.004 Trimmer Hook 20.0094.0.000 Trimmer Knife 22.0209.0.000 Looper Gauge 24.0030.0.000 Main Shaft Pulley Bracket 24.0024.0.000 Needle Bar Shaft Pulley Bracket 02.0750.2.110 Needles, Size 90 05.1322.0.000 Oiler 12.0008.6.001 Screwdriver 22.0213.0.000 Bracket 08.6850.4.000...
  • Page 128 S-4000 BH Omron ACCESSORIES — EXTRA PARTS — EXTRA PARTS Revised: 06/2021 3-54 E-mail: info@amfreece-cars.cz...
  • Page 129 S-4000 BH Omron ACCESSORIES — EXTRA PARTS PART NUMBER DESCRIPTION QTY. 12.0008.3.608 Connector Dia 10 12.0008.3.420 Connector 12.0008.3.081 Pneumatic Adapter (1/8” / NPT 1/8”) 02.0750.2.100 Needle, Size 80 02.0750.2.109 Needle, Size 70 12.0008.3.463 Handvalve 24.0073.0.000 Clamp Arm, L.H. 24.0074.0.000 Clamp Arm, R.H.
  • Page 131 S-4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 00.2751.3.602 3-43 07.6440.0.036 3-15 08.6000.6.016 01.1382.0.000 3-15 07.6440.0.037 3-23 08.6000.6.016 3-27 01.1397.0.000 3-15 07.6440.0.040 08.6000.6.025 01.2084.0.000 07.6440.0.041 3-11 08.6000.6.025 3-19 01.2193.0.000 07.6440.0.045...
  • Page 132 S-4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 08.6400.3.006 08.6700.8.000 3-35 08.6852.8.000 3-39 08.6400.3.006 3-55 08.6702.4.000 3-41 08.6852.8.000 3-45 08.6400.3.020 3-23 08.6702.8.000 3-33 08.6887.5.000 08.6400.4.004 2 (2) 08.6702.8.000 3-35 12.0008.3.023...
  • Page 133 S-4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 12.0008.4.665 3-47 12.1045.2.001 22.0020.0.000 3-19 12.0008.4.679 3-41 12.1045.2.001 3-27 22.0021.0.000 3-13 12.0008.4.710 3-41 12.1045.3.001 22.0021.0.000 3-15 12.0008.4.713 3-41 12.2010.1.002 3-15 22.0022.0.000 3-13 12.0008.4.762...
  • Page 134 S-4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 22.0153.0.000 3-27 22.0400.0.000 22.3219.0.000 3-27 22.0159.0.000 22.0405.0.000 22.6002.0.000 3-25 22.0164.0.000 22.0408.1.000 3-27 22.6101.0.000 3-27 22.0173.0.000 22.0520.0.000 22.8400.0.000 3-27 22.0175.0.000 22.0525.0.000 23.2044.0.050 3-25 22.0177.0.000...
  • Page 135 S-4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 24.0051.0.066 3-27 24.0140.0.000 3-13 24.0055.0.000 3-19 24.0141.0.000 3-31 24.0059.9.017 3-41 24.0142.0.000 3-33 24.0059.9.064 3-41 24.0142.0.050 3-33 24.0059.9.065 3-33 24.0145.1.000 3-51 24.0059.9.065 3-35 24.0148.0.000...
  • Page 136 S-4000 BH Omron INDEX Revised: 06/2020 E-mail: info@amfreece-cars.cz...

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