Straight buttonhole machine with chain stitch (134 pages)
Summary of Contents for AMF S-4000 SRWD
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S-4000 SRWD MODEL SINGLE ROW WITH DOT PARTS AND SERVICE MANUAL MACHINE SERIAL No: 97.2443.2.001 PART NUMBER 01 / 2022...
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However, the satisfaction and goodwill of our customers are of pri- mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction, please contact AMF Reece office: AMF Reece - Cars s.r.o.
S-4000 SRWD TABLE OF CONTENTS A - INTRODUCTION 1. BASIC INFORMATION .......................1-1 2. SAFETY DEVICE AND LABELS ....................1-2 3. GENERAL MACHINE PARTS DESCRIPTION .................1-3 4. SPECIFICATIONS ........................1-4 5. TABLE TYPE ..........................1-4 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE ........1-5 7. SPECIAL ACCESSORIES ......................1-6 B - MACHINE ASSEMBLY 1.
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S-4000 SRWD TABLE OF CONTENTS F - MACHINE MAINTENANCE 1. MACHINE CLEANING AND MAINTENANCE ...............1-35 2. PERIODIC MAINTENANCE ....................1-37 3. LUBRICATION DIAGRAM .......................1-38 4. MACHINE LUBRICATION ......................1-39 5. MACHINE DISPOSAL ......................1-41 G - PNEUMATIC DIAGRAM .....................1-42 H - ELECTRICAL DIAGRAM ....................1-43...
A - INTRODUCTION 1. BASIC INFORMATION The sewing machines S-4000 SRWD are designed and produced to be very reliable. Important design goals have been achieved to provide a safe machine that is simple and inexpensive to maintain. The patented rotary needle bar shaft drive, a major benefit, delivers longer needle bar life. The added benefits of lower vibration and less noise, translate into less operator fatigue.
S-4000 SRWD A - INTRODUCTION 2. SAFETY DEVICE AND LABELS S-4000 YEAR OF PRODUCTION VOLTAGE POWER OUTPUT CURRENT AMF REECE, a.s. CZECH REPUBLIC Warning Eye guard Covers removed, possible injury Head cover Grounding Fan cover Rotation direction Manometer with pressure sensor...
S-4000 SRWD A - INTRODUCTION 3. GENERAL MACHINE PARTS DESCRIPTION Control box Main switch Hand wheel Foot pedal Emergency Stop button Clamps Up/Down button Motor Air pressure regulator Air pressure adjustment knob Table top Halogen lamp Thread stand Rest pin...
S-4000 SRWD A - INTRODUCTION 4. SPECIFICATIONS Machine type S 4000 SRWD Description Electronic controlled machine for sewing the tacks on various clothes. Sewing speed 3200-3800 stitches/min Machine clamp foot height 12.7 mm (1/2”) No. of stitches Maximum work thickness to 4 mm (5/32")
S-4000 SRWD A - INTRODUCTION 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.
S-4000 SRWD A - INTRODUCTION CAUTION! • Perform all regular service as described in this manual. • If there is any problem with the power supply, turn off the main power switch. • Do not remove, paint over, damage or in any way change safety labels. If a safety label cannot be easily read, replace it.
S-4000 SRWD B - MACHINE ASSEMBLY 1. CONTENT OF THE SHIPPING BOX 1. The shipment contains one box. 2. There is a carton with accessories, service manual with parts section and thread stand in the box. 3. During unpacking the shipment, follow the labels which are on a cover.
S-4000 SRWD B - MACHINE ASSEMBLY 3. POWER AND AIR CONNECTION 1. The machine is equipped with a quick coupler required with connector for inner Ø of the tube 10. The connector for inner Ø of the tube 8 is not supplied with the machine, a customer has to order it.
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S-4000 SRWD B - MACHINE ASSEMBLY 4. Head Pneumatic J0I1 - J0I2 - air input - thread draw-off, tension release BQ2 - regulator with air pressure switch - clamp feet - thread trim air distribution Tubes 0, 1, 2 — X => distribution from a regulator...
S-4000 SRWD B - MACHINE ASSEMBLY 4. THREAD STAND INSTALLATION 1. Put the thread stand together according to the drawing. 2. Position of the locking ring a l l o w s assembly of the thread stand for various thickness of the table top. Threaded end...
S-4000 SRWD C - PROPER APPLICATION 1. POWER UP/HOME POSITION 1. Turn the main power switch on by turning clockwise to the I position. 2. The machine is ready for operation when the control panel display lights, the Ready message appears on the display and the green LED lights on display.
S-4000 SRWD C - PROPER APPLICATION 2. NEEDLE INSTALLATION WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories.
S-4000 SRWD C - PROPER APPLICATION 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut according to the sewing conditions.
S-4000 SRWD D - MACHINE CONTROLS 1. PROGRESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.
S-4000 SRWD D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Display Daily cycle messages counter Service menu Machine (test entry, counter model reset, program version) Stitcher head clamps The programming menu stitcher head Display messages: • Ready •...
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S-4000 SRWD D - MACHINE CONTROLS 3. THE PROGRAMING MENU STITCHING HEAD Enter the sewing head program menu by pressing button Parameters set 1 Parameters set 2 Released: 01/2022 1-16 E-mail: info@amfreece-cars.cz...
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S-4000 SRWD D - MACHINE CONTROLS Setting the machine cycling. (On/Off). Setting the maximum sewing speed. If the button is backlit, the function is active. (Range 1000 - 3800 ppm) Setting the foot pedal position. (Possible setting 1step/2steps). Setting correction of the needle bar upper Adjustment for position 1 means, that the machine closes position.
S-4000 SRWD D - MACHINE CONTROLS 4. TESTS W a r n i n g !!! The tests can be carried out by qualified service men only. Inputs BQ1 – The end position sensor BQ1. The symbol signalizes correct function of the sensor of the end position of the cam (HOME) BQ1.
S-4000 SRWD E - MACHINE ADJUSTMENTS 1. MACHINE HOME POSITION The needle bar is in the upper position. The needle descends to the right side of the throat plate slot during the first stitch. The marks on the handwheel and cover casing are aligned.
S-4000 SRWD E - MACHINE ADJUSTMENTS 3. NEEDLE BAR 3.1. Needle bar crank position Turn the handwheel and loosen the screw in the needle bar crank . Turn the handwheel until the needle bar reaches the upper position. Pulley screw on the main shaft should be in the same line with screw Í.
S-4000 SRWD E - MACHINE ADJUSTMENTS 4. BITE Before the bite adjustment, remove the pulley cover the head cover 4.1. Bite cam a) Check if the machine is in the home position. b) Tilt the machine onto the rest pin .
S-4000 SRWD E - MACHINE ADJUSTMENTS 4.2. Bite width adjustment To adjust the bite width, first remove the head cover for access to adjustments. The S-4000 is fitted with a regular bite throat plate , that allows a bite range of 1.5 mm (1/16“) to 2.3 mm (3/31“).
S-4000 SRWD E - MACHINE ADJUSTMENTS 5. LOOPER ADJUSTMENTS Before making this adjustment, follow the points described below: • Turn the handwheel and observe the position of the connecting link at both ends of the looper link arm travel . Angle A must equal angle B •...
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S-4000 SRWD E - MACHINE ADJUSTMENTS The first looper adjustment 1. Bring the machine to the home position and loosen the screws of the looper cam and adjust the looper cam to the lowest position. 2. Loosen the looper set screw...
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S-4000 SRWD E - MACHINE ADJUSTMENTS The second looper adjustment 1. Insert the second looper on the looper shaft. 2. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess.
S-4000 SRWD E - MACHINE ADJUSTMENTS 6. THE CLAMP PLATE HOME POSITION The home position of the clamp plate is factory set. The right position is secured by two stops and four screws 7. CLAMP PLATE TO THE CENTER OF THE THROAT PLATE ADJUSTMENT 1.
S-4000 SRWD E - MACHINE ADJUSTMENTS 8. HEAD CLAMP FOOT ADJUSTMENT 8.1. Adjustment for clamp height Be sure that air supply is switch on and the clamp foot is opened. If clamp foot is not opened, push the clamp Up / Down button.
S-4000 SRWD E - MACHINE ADJUSTMENTS 9. THREAD DRAW-OFF 9.1. Adjustment of the Draw-Off Lever Position The correct adjustment ensures a long enough thread tail for starting the next sewing. Remove the covers because this mechanism adjustment is performed in the rear of the head. Air supply is necessary for this adjustment.
S-4000 SRWD E - MACHINE ADJUSTMENTS 10. THREAD TENSION The thread tension influences the appearance of the sewing. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges.
S-4000 SRWD E - MACHINE ADJUSTMENTS 10.2. The correct position of the tension mechanism remove the tension assembly from the shaft check if the distance between the stud slot edge and the pin is 3.5 mm If incorrect, it is necessary to adjust the position on the pin.
S-4000 SRWD E - MACHINE ADJUSTMENTS 11. THREAD TRIMMING The trimming mechanism ensures the correct thread trimming after sewing the last stitch. The trimming hook moves in the direction of the arrow, both thread loop legs A and B are pulled forward. When the thread hook approaches the end of the stroke, leg A contact the trimming knife, cutting the thread.
S-4000 SRWD E - MACHINE ADJUSTMENTS 12. CHANGING THE DRIVE BELT 1. Remove the pulley cover after loosening the M4 screws 2. By turning the handwheel adjust the position of the shaft so that the screw on the pulley is aligned with screw on the bearing carrier lower shaft.
S-4000 SRWD F - MACHINE MAINTENANCE Warning: - Check for damage to electrical cables - Check safety covers for damage and replace immediately if needed - Keep your hands out of the sewing area - Do not modify the machine in any way, which could eliminate safety parts - Do not attach external lights or other devices to the machine´s electrical system...
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S-4000 SRWD F - MACHINE MAINTENANCE 6. Remove the filter cover with cleaning pad . Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan.
S-4000 SRWD F - MACHINE MAINTENANCE 2. PERIODIC MAINTENANCE once a day (8 hours of operation) - cleaning of the sewing mechanism area and inner frame of the - machine - lubrication of mechanisms - see area F4. once a week (40 hours of operation)
S-4000 SRWD F - MACHINE MAINTENANCE 3. LUBRICATION DIAGRAM The machine is mainly equipped with needle and ball bearings, which in combination with a single lubrication circuit decrease the requirements for maintenance. Circuit I - with the oil supply in oil indicator for lubrication of the bite, looper lever. In case of replacement of any part of distribution, it is possible to order the tube kits and wicks.
S-4000 SRWD F - MACHINE MAINTENANCE 4. MACHINE LUBRICATION 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality.
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S-4000 SRWD F - MACHINE MAINTENANCE 5. Tilt the machine head onto the rest pin and lubricate the places shown in the picture. looper shafts looper cam surfaces bite cam surfaces trimer shaft Return the sewing head back into the sewing position 6.
S-4000 SRWD F - MACHINE MAINTENANCE 5. MACHINE DISPOSAL 1. To ensure machine ecelogical disposal, it is neccesary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame.
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S-4000 SRWD TROUBLESHOOTING 1. MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle, looper, throat plate damaged Change damaged parts Incorrect needle and sewing mechanism Check the adjustment of the mechanisms adjustment Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
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S-4000 SRWD TROUBLESHOOTING 2. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Low air pressure Hand valve of the regulator switched off Open the hand valve The air pressure in the air supply piping Increase the air pressure below 0.5 MPa...
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The following messages can be seen on the servo, which is placed inside the control box. In order to eliminate these messages, switch off the machine for 1 minute. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service. PWR - Power supply indication:...
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S-4000 SRWD TROUBLESHOOTING Alarm Alarm reset Error detection function Detection details and cause of error code possible Power supply The DC voltage of the main circuit fell beloww the specificed value while undervoltage the RUN Command Input was ON Overvoltage The DC voltage of the main circuit is abnormally high Overcurrent flowed to the IGBT.
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Replace button 12.0010.4.191 switched off. Replace the control unit PLC Control unit PLC error 24.8001.2.031 To set the servo amplifier - call AMF The needle does not stop Check the servo amplifier and servo Reece service, alternatively replace in the upper position servodriver and 24.8001.2.005...
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S-4000 SRWD TABLE OF CONTENTS NEEDLE BAR ��������������������������������������������������������������������������������������������������������� 3-2 CLAMPING ������������������������������������������������������������������������������������������������������������� 3-4 THREAD TRIMMER ������������������������������������������������������������������������������������������������� 3-6 FEED MECHANISM ������������������������������������������������������������������������������������������������� 3-8 LOOPER MECHANISM ������������������������������������������������������������������������������������������� 3-10 BITE MECHANISM ������������������������������������������������������������������������������������������������� 3-12 BASE �������������������������������������������������������������������������������������������������������������� 3-14 BEDPLATE TOP ����������������������������������������������������������������������������������������������������� 3-16 THREAD DRAW ����������������������������������������������������������������������������������������������������� 3-20 HEAD ASSEMBLY �������������������������������������������������������������������������������������������������� 3-22 COVERS ��������������������������������������������������������������������������������������������������������������...
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S-4000 SRWD PNEUMATICS - II PART NUMBER DESCRIPTION QTY. 08�6676�4�025 SCREW ST 12�0008�3�828 5/2 VALVE 12�0008�3�829 AIR SUPPLY BLOCK 12�0008�3�830 END PLATE D 12�0008�3�831 END PLATE U 12�0008�3�832 DIN LATH 12�0008�3�833 CABLE 12�0010�3�030 SILENCER 12�0010�3�031 CONNECTOR 12�0010�3�159 CONNECTOR 12�8000�0�446 LABELS - VALES...
S-4000 SRWD ACCESSORIES - EXTRA PARTS ” 1 / 8 / 8 ” — EXTRA PARTS Revised: 01/2022 3-48 E-mail: info@amfreece-cars.cz...
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S-4000 SRWD ACCESSORIES - EXTRA PARTS PART NUMBER DESCRIPTION QTY. 20�0093�2�004 TRIMMER HOOK 20�0094�0�000 TRIMMER KNIFE 22�0209�0�000 LOOPER GAUGE 24�0030�0�000 MAIN SHAFT PULLEY BRACKET 24�0024�0�000 NEEDLE BAR SHAFT PULLEY BRACKET 02�0750�2�110 NEEDLES, SIZE 90 05�1322�0�000 OILER ●●● 12�0008�6�001 SCREWDRIVER 22�0213�0�000 BRACKET 08�6850�4�000...
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S-4000 SRWD INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 27513603 3-25 07.6600.0.004 3-47 08.6100.5.012 00.2751.3.602 3-41 07.6600.0.006 3-35 08.6100.5.012 3-15 01.1382.0.000 3-11 08.6000.3.006 3-19 08.6100.5.016 3-25 01.1397.0.000 3-11 08.6000.3.006 3-21 08.6100.5.020 3-11 01.2013.0.000 08.6000.3.006 3-27 08.6100.5.020...
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S-4000 SRWD INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 08.6700.5.000 3-23 12.0008.3.412 12.0008.4.710 3-39 08.6700.8.000 3-11 12.0008.3.413 3-23 12.0008.4.762 3-41 08.6700.8.000 3-29 12.0008.3.415 3-35 12.0008.4.833 3-45 08.6702.4.000 12.0008.3.416 12.0008.4.835 3-41 08.6702.4.000 3-39 12.0008.3.416 12.0008.4.861 3-39 08.6702.5.000 3-35...
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S-4000 SRWD INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 12.0010.4.191 3-39 20.0111.0.000 3-11 22.0183.0.000 3-13 12.0010.6.926 3-29 20.0112.0.000 3-11 22.0195.0.000 12.1010.2.003 3-23 20.0208.1.324 22.0209.0.000 3-49 12.1011.0.001 3-23 20.0650.1.044 22.0213.0.000 3-49 12.1016.0.002 3-15 20.0767.1.029 22.0214.0.000 3-13 12.1016.0.002 3-25...
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S-4000 SRWD INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 24.0005.0.000 24.0141.2.000 3-27 24.0006.1.000 24.0146.0.000 3-39 24.0009.0.000 3-21 24.0147.0.000 3-39 24.0010.0.000 3-21 24.0148.0.000 3-23 24.0011.0.000 3-21 24.0148.0.000 3-39 24.0014.0.000 3-21 24.0154.0.000 3-25 24.0016.0.000 3-21 24.0167.0.000 3-23 24.0018.0.000 3-19...
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