AMF S-4000 CAED Omron Parts And Service Manual
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AMF S-4000 CAED Omron Parts And Service Manual

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S-4000 CAED Omron
MODEL
CUT AFTER EDGE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No:
97.2430.2.001
PART NUMBER
06 / 2022

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Summary of Contents for AMF S-4000 CAED Omron

  • Page 1 S-4000 CAED Omron MODEL CUT AFTER EDGE PARTS AND SERVICE MANUAL MACHINE SERIAL No: 97.2430.2.001 PART NUMBER 06 / 2022...
  • Page 3 However, the satisfaction and goodwill of our customers are of pri- mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction, please contact AMF Reece office: AMF Reece - Cars s.r.o.

  • Page 5: Table Of Contents

    S-4000 CAED Omron TABLE OF CONTENTS A - INTRODUCTION 1. BASIC INFORMATION ..........................1 2. SAFETY DEVICE AND LABELS ......................2 3. GENERAL MA CHINE PARTS DESCRIPTION ..................3 4. SPECIFICATIONS ............................. 4 5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE ........... 5 6.
  • Page 6 S-4000 CAED Omron TABLE OF CONTENTS F - MAINTENANCE 1. CLEANING AND MAINTENANCE OF THE MACHINE ............... 41 2. LIST OF REGULAR SERVICES ......................43 3. SCHEME OF GROUP LUBRICATION ....................44 4. MACHINE LUBRICATION ........................45 5. DISPOSAL MEASURES ......................... 47 G - PNEUMATIC DIAGRAM ........................

  • Page 7: Basic Information

    WARNING! Possible serious injury or machine damage. NOTICE! Possible injury or machine damage. We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators. The most effective safety precaution is a well-managed safety program. Be sure those who use this machine are properly trained.

  • Page 8: Safety Device And Labels

    S-4000 CAED Omron A - INTRODUCTION 2. SAFETY DEVICE AND LABELS S-4000 YEAR OF PRODUCTION VOLTAGE POWER OUTPUT CURRENT AMF REECE, a.s. CZECH REPUBLIC Warning Eye guard Covers removed, possible injury Head cover Grounding Fan cover Rotational direction Manometer with pressure sensor...

  • Page 9: General Ma Chine Parts Description

    S-4000 CAED Omron A - INTRODUCTION 3. GENERAL MA CHINE PARTS DESCRIPTION Control box Main switch Hand wheel Foot pedal EMERGENCY STOP button Clamps Up / Down button Motor Air pressure regulator Table top Air pressure adjustment knob Thread stand...

  • Page 10: Specifications

    S-4000 CAED Omron A - INTRODUCTION 4. SPECIFICATIONS Machine type S-4000 CAED Description electronical sewing machine for clothing parts stitching with cutting after Sewing speed 1500-3800 stitches/min Stitch density 3-14 stitches/cm Machine clamp foot height 12.7 mm (1/2") Sewing length...

  • Page 11: Instructions For Operator Safety And Maintenance

    S-4000 CAED Omron A - INTRODUCTION 5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.

  • Page 12: Special Accessories

    S-4000 CAED Omron A - INTRODUCTION CAUTION! • Perform all regular service as described by this manual. • If there is any problem with the power supply, turn off the main power switch. • Do not remove, paint over, damage or in any way change safety labels. If a safety label cnot be easily read, replace it.
  • Page 13 S-4000 CAED Omron A - INTRODUCTION Connector Ø8 - order it if the connecting tube has the inner diameter 8 mm. The connector Ø10 is supplied with the machine. - part number is 12.0008.3.607 Reduction - place an order in case you use connections with inch threads (order number 12.0008.3.081)

  • Page 14: B - Machine Installation

    S-4000 CAED Omron B - MACHINE INSTALLATION 1. CONTENT OF THE SHIPPING BOX 1. The shipment contains one box. 2. There is a carton with accessories, service manual with parts section and thread stand in the box. 3. During unpacking the shipment, follow the labels which are on a cover.

  • Page 15: Power And Air Connection

    S-4000 CAED Omron B - MACHINE INSTALLATION 3. POWER AND AIR CONNECTION 1. The machine is equipped with a quick coupler required with connector for inner Ø of the tube 10. The connector for inner Ø of the tube 8 is not supplied with the machine, a customer has to order it.

  • Page 16: Head Pneumatic

    S-4000 CAED Omron B - MACHINE INSTALLATION 4. HEAD PNEUMATIC cutting changing the direction of sewing clamping feet blowing off the cut materi al thread trimming loopers, thread blow off (*Extra parts) shifti ng clamping plate J0I1; J0I2 - air input...

  • Page 17: Installation Of Thread Holder

    S-4000 CAED Omron B - MACHINE INSTALLATION 5. INSTALLATION OF THREAD HOLDER 1. Put the thread holder together as per the drawing. 2. Position of the ring enables assembly of the complete holder onto tables with different thickness of the tabletop.

  • Page 18: C - Correct Usage

    S-4000 CAED Omron C - CORRECT USAGE 1. POWER UP/HOME POSITION by turning clockwise to the I position. 1. Turn the main power switch on 2. The display is illuminated for a moment and the screen shows the model number.

  • Page 19: Needle Installation

    S-4000 CAED Omron C - CORRECT USAGE 2. NEEDLE INSTALLATION WARNING! Before doing this adjustment, switch the machine off and let the remaining compressed air from the machine out. For thin fabrics the machine uses needles order number 02.0750.2.109 (750 SC 70/10— Groz-Beckert) as standard and for thicker fabrice needles order number 02.0750.2.110 (750SC 90/14—...

  • Page 20: Threading

    S-4000 CAED Omron C - CORRECT USAGE 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut according to the sewing conditions.

  • Page 21: D - Machine Controls

    S-4000 CAED Omron D - MACHINE CONTROLS 1. PROGRESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.

  • Page 22: Operator Control Panel Push Buttons And Switches

    S-4000 CAED Omron D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Display Daily cycle messages counter Service menu Machine (test entry, counter model reset, program version) Stitcher head clamps The programming menu stitcher head Display messages: •...

  • Page 23: The Programing Menu Stitching Head

    S-4000 CAED Omron D - MACHINE CONTROLS 3. THE PROGRAMING MENU STITCHING HEAD Enter the sewing head program menu by pressing button Parameters set 1 Parameters set 2 Setting the machine cycling. (On/Off). Setting the maximum sewing speed. If the button is backlit, the function is active.
  • Page 24 S-4000 CAED Omron D - MACHINE CONTROLS Parameters set 3 Setting the length of activation of the trimmed material blow out. Range 10 – 1000 ms. Setting the number of stitches sewn over the fabric edge. Range 0 – 30 stitches.

  • Page 25: Tests

    S-4000 CAED Omron D - MACHINE CONTROLS 4. TESTS W a r n i n g !!! The tests can be carried out by qualified service men only. Inputs BQ1 – The end position sensor BQ1. The symbol signalizes correct function of the sensor of the end position of the cam (HOME) BQ1.

  • Page 26: Program Version

    S-4000 CAED Omron D - MACHINE CONTROLS 5. PROGRAM VERSION 6. COUNTER RESET Daily cycle counter Servis cycle counter (not reset) Daily cycle counter reset Released: 01/2021 1-20 E-mail: info@amfreece-cars.cz...

  • Page 27: Parameter Checklist

    S-4000 CAED Omron D - MACHINE CONTROLS 7. PARAMETER CHECKLIST PARAMETER RANGE SETTING 1 step 2 steps 2 steps 1 repeat 2 repeat 1 repeat ½ repeat 0 - 3 500 - 1000 rpm 1000 1000 - 3840 rpm 3500...

  • Page 28: E - Standard Machine Adjustment

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 1. MACHINE HOME POSITION 1. Needle bar is i n the upper position. When making the first stitch, the needle must go into the right side throatplate groove . Mark on the hand wheel must meet mark on the pulley cover.

  • Page 29: Needle Bar

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 4. NEEDLE BAR 1. Position of the bell-shaped eccentric Turn the hand wheel and loose the fastening screw in the bell-shaped eccentric . Keep turning the hand wheel until the needle bar reaches upper position.

  • Page 30: Bite

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 5. BITE Before setting up the bite, dismantle pulley cover and head cover 1. Bite cam a. Check that the machine is in home position. b. Tilt the machine head onto the support pin...
  • Page 31 S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 2. Setting up the width of the bite Tilt the machine head from the support pin back into the sewing position. The width of the bite i s set up from the rear side of the machine head from the space below the motor.

  • Page 32: Feeding

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 6. FEEDING 1. Tilt the machine head onto the support pin. 2. Adjustment of feeding wheels. Turn the hand wheel counter-clockwise until the guiding spring snaps into the shifter left arm notch. The feeding lever is on the very top point of the feeding cam.

  • Page 33: Clutch

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 7. CLUTCH Clutch pressure is set up by the manufacturer. Under normal circumstances, it is not necessary to adjust it. The correct torque is 0,42 Nm. Hold the nut and tighten the adjusting screw with a torque wrench.

  • Page 34: Loopers Adjustment

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 9. LOOPERS ADJUSTMENT Before the adjustment, follow the instructions below: • Turn the hand wheel and see carefully the position of the connecting rod on both extreme positions of the looper movable arm .
  • Page 35 S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT Adjustment of the first looper 1. With the machine being in the home position, loosen the looper cam screws and set it to the lowest position. 2. Loosen the adjusting screw and turn the looper so that it is vertically towards the opening in the holder.
  • Page 36 S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT Adjustment of the second looper 10. Insert the second looper onto the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle goes through the centre of looper opening. There must be 0,4 mm play between the needle and the looper opening.

  • Page 37: Home Position Of The Clamp Plate

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 10. HOME POSITION OF THE CLAMP PLATE 1. Home position of the clamp plate before sewing: a. conical gear wheels on the feeding shaft are disjointed by the vertical conical gear wheel.

  • Page 38: Clamp Plate Adjustment

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 11. CLAMP PLATE ADJUSTMENT 1. If the distance between the clamp plate cover and the throatplate edge is too large, proceed as instructed in items 2 and 3. Recommended distance – 0,2 mm.

  • Page 39: Adjustment Of The Clamp Plate Change-Over

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 3. Secure the correct position of the mechanism with the stopper in the upper dead centre and the stopper in the plate in the bottom dead centre. 4. Correct adjustment of the stop screw...

  • Page 40: Adjustment Of Machine Head Clamping Foot

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 14. ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT 1. Adjustment of the uplift Adjustment must be done with air switched on. Make sure the foot is open. If it is not, press the feet button to activate it.

  • Page 41: Thread Tension

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 16. THREAD TENSION Correct thread tension affects the final appearance of sewing. The tension changes with the change of material sewn. The thinner and the more elastic material is, the wider the thread tension must be opened.

  • Page 42: Cuts-Off Blow Off

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 2. Adjustment of the trimming hook c. press the piston of the trimming cylinder down to the maximal limit and loosen the screw of the trimming actuator d. turn the trimming actuator and set the 1.0 mm play between the throatplate and the trimming hook tip.

  • Page 43: Thread Blow Off (Special Accessory)

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 19. THREAD BLOW OFF (SPECIAL ACCESSORY) Thread blow off i s ensured by a pipe placed in the bedplate under the throatplate and air forced into the pipe. 1. Regulation of airflow The airflow can be regulated with a choke placed on YV8 branch.

  • Page 44: Replacement Of The Belt

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 21. REPLACEMENT OF THE BELT 1. Dismantle the pulley cover by loosing the screws M4 2. Turn the hand wheel to set the position of the shaft so that the screw on the pulley levels the screw on the bearing housing.

  • Page 45: Protection During Voltage Fluctuation (Special Accessory)

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 22. PROTECTION DURING VOLTAGE FLUCTUATION (SPECIAL ACCESSORY) The special accessory, guard voltage relay HRN-35 (VC1), is placed in the machine control box. It is pre-set and sealed from the manufacturer. If the supply voltage runs within the required range, the Led light Un on the relay lits green.

  • Page 46: Optical Sensor - Adjustment

    S-4000 CAED Omron E - STANDARD MACHINE ADJUSTMENT 23. OPTICAL SENSOR - ADJUSTMENT Loosen the holder of the optical sensor by loosing the screew M4 and adjust it i n such way so that the ray of the optical sensor projected by the sensor meets the glass eye in throat plate and returns back to sensor. The sensor is switched on.

  • Page 47: Cleaning And Maintenance Of The Machine

    S-4000 CAED Omron F - MAINTENANCE Caution: - Check the condition of electric cables; whether they are not damaged. - Check that all safety covers are in good condition. Replace any damaged covers! - Do not put your fingers in the sewing needle area in any cases! - Do not modify the machine in any way, which interfere the safety factors.
  • Page 48 S-4000 CAED Omron F - MAINTENANCE 6. Take out the filter cover with the cleaning pad Beat or hoover the pad. In case of severe fouling, wash the pad in washing liquid. Do the same maintenance with the back filter .

  • Page 49: List Of Regular Services

    S-4000 CAED Omron F - MAINTENANCE 2. LIST OF REGULAR SERVICES 1x day (8 hours) cleaning sewing devices and machine frame Lubrication of mechanisms – see section F4. 1x week (40 hours) visual checking of internal and external mechanisms Filling the oil tank with oil...

  • Page 50: Scheme Of Group Lubrication

    S-4000 CAED Omron F - MAINTENANCE 3. SCHEME OF GROUP LUBRICATION The machine is mainly equipped with needle bearings and ball bearings, which together with a single-circuit lubrication reduce the maintenance requirements. Circuit I – the supply of lubrication for bite levers, feeding levers and loopers, and worm gear is in the body of the oil gauge.

  • Page 51: Machine Lubrication

    S-4000 CAED Omron F - MAINTENANCE 4. MACHINE LUBRICATION 1. Before the machine is switched on for the first time, or after a long time without any operation, it is necessary to lubricate all areas said below. Lubricating oil ESSO TERESSO 32 or oil of similar characteristics can be used.
  • Page 52 S-4000 CAED Omron F - MAINTENANCE 5. Tilt the machine head onto the support pin and lubricate the areas shown in the picture. loppers shaft feeding shaft gearwheel looper cam feeding cam bite cam trimming shaft Bring the machine head back into the operation position.

  • Page 53: Disposal Measures

    S-4000 CAED Omron F - MAINTENANCE 5. DISPOSAL MEASURES 1. To ensure correct disposal of the machine following environmental measures, it is important to remove non-metal parts from the machine. Once such parts are taken out, it is necessary to parti ally dismantle the machine;...

  • Page 54: G - Pneumatic Diagram

    S-4000 CAED Omron G - PNEUMATIC DIAGRAM Released: 01/2021 1-48 E-mail: info@amfreece-cars.cz...

  • Page 55: H - Electrical Diagram

    S-4000 CAED Omron H - ELECTRICAL DIAGRAM Released: 01/2021 1-49 E-mail: info@amfreece-cars.cz...
  • Page 56 S-4000 CAED Omron H - ELECTRICAL DIAGRAM Released: 01/2021 1-50 E-mail: info@amfreece-cars.cz...
  • Page 57 S-4000 CAED Omron H - ELECTRICAL DIAGRAM Released: 01/2021 1-51 E-mail: info@amfreece-cars.cz...
  • Page 58 S-4000 CAED Omron H - ELECTRICAL DIAGRAM Released: 01/2021 1-52 E-mail: info@amfreece-cars.cz...
  • Page 59 S-4000 CAED Omron TROUBLESHOOTING 1. Mechanical Faults....................2-2 2. Error Messages Of The Control Panel Display............2-4 3. Error Messages Of The Servo................2-4 4. Electrical Faults....................2-6 Revised: 01/2021 E-mail: info@amfreece-cars.cz...
  • Page 60 S-4000 CAED Omron TROUBLESHOOTING 1. MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle, looper, throat plate Change damaged parts damaged Incorrect needle and sewing Check the adjustment of the mechanism adjustment mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
  • Page 61 S-4000 CAED Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Stitch skip during sewing Needle, looper, throat plate Change damaged parts damaged Incorrectly adjusted needle See section E4, point 2 bar height Incorrectly adjusted See section E5, point 3 clearance between needle...
  • Page 62 S-4000 CAED Omron TROUBLESHOOTING 2. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Low air pressure Hand valve of the regulator Open the hand valve switched off (if assembled) The air pressure in the air Increase the air pressure supply piping below 0.5 MPa...
  • Page 63 S-4000 CAED Omron TROUBLESHOOTING Alarm Alarm reset Error detection function Detection details and cause of error code possible Power supply The DC voltage of the main circuit fell beloww the specificed value while undervoltage the RUN Command Input was ON...
  • Page 64 Replace fuse 12.0008.4.664 When sewing Contactor KM1 damaged Replace contactor 12.0008.4.833 operation started, Call AMF Reece service or motor does not Servo U1 error or filter Z2 error replace servo U1 (page 2-9) operate. Contactor or filter Z2 (page 2-9) KM1 switched on.
  • Page 65 S-4000 CAED Omron TABLE OF CONTENTS Needle Bar..............................3-2 Clamping............................3-4 Thread T rimmer............................3-6 Shifter Mechanism............................3-8 Feed Mechanism............................3-10 Looper Mechanism..........................3-14 Base..................................3-16 Bite Mechanism............................3-18 Knife and Draw............................3-20 Main Cam...............................3-24 Head Assembly............................3-26 Bedplate..............................3-28 Covers...............................3-32 Lubrication..............................3-34 T able...............................3-36 T able - Roller Kit - Extra Parts........................3-38 Electrical —...

  • Page 66: Needle Bar

    S-4000 CAED Omron NEEDLE BAR Revised: 06/2022 E-mail: info@amfreece-cars.cz...
  • Page 67 S-4000 CAED Omron NEEDLE BAR PART NUMBER DESCRIPTION QTY. 24.0195.4.000 Needle Bar 01.2193.0.000 4-60 Screw 22.0510.0.000 Needle Bar Holder 08.6400.5.005 M5 x 5 Set Screw 01.7447.1.000 Porcelain Guide 22.0520.0.000 Needle Bar Clamp 01.6551.0.000 Retaining Ring 22.0230.0.000 Cupped Washer 22.0239.0.000 Felt Washer 22.0530.0.000...

  • Page 68: Clamping

    S-4000 CAED Omron CLAMPING Revised: 06/2022 E-mail: info@amfreece-cars.cz...
  • Page 69 S-4000 CAED Omron CLAMPING PART NUMBER DESCRIPTION QTY. 08.6002.6.012 M6x12 Screw 24.0227.4.000 R.H. Clamp Arm 08.6202.3.008 M3x8 Screw 24.0226.4.000 L.H. Clamp Arm 08.6712.3.000 M3 Nut 08.6402.3.006 M3x6 Set Screw 24.2073.2.000 L.H. Clamp Foot 24.2076.0.000 Screw M3,5x0,35 08.6402.3.004 M3x4 Set Screw 08.6402.3.010...

  • Page 70: Thread Trimmer

    S-4000 CAED Omron THREAD TRIMMER Revised: 06/2022 E-mail: info@amfreece-cars.cz...
  • Page 71 S-4000 CAED Omron THREAD TRIMMER PART NUMBER DESCRIPTION QTY. 20.0093.2.004 Trimmer Hook 20.0092.0.004 Trimmer Actuator 01.2386.0.000 3/16-36 x .5 Hex Screw 12.1045.3.001 E-Clip 24.0080.0.000 Trimmer Shaft 24.0003.0.000 Trimmer Pivot 08.6000.4.012 M4 x 12 Screw 24.0004.0.000 Trimmer Clamp Lever 07.6045.0.042 E-Clip 24.0005.0.000...

  • Page 72: Shifter Mechanism

    S-4000 CAED Omron SHIFTER MECHANISM Revised: 06/2022 E-mail: info@amfreece-cars.cz...
  • Page 73 S-4000 CAED Omron SHIFTER MECHANISM PART NUMBER DESCRIPTION QTY. 08.6100.4.006 M4x6 Screw 24.2664.4.000 Buttonhole Adjusting Link 22.0400.0.000 Spring Load Pin 08.6400.4.005 M4x5 Set Screw 22.2665.0.000 Main Cam Shifter Plate 22.2655.0.000 Right Shifter Block 08.6000.4.005 M4x5 Screw 22.0405.2.000 Adjustable Link Nut 08.6887.5.000...

  • Page 74: Feed Mechanism

    S-4000 CAED Omron FEED MECHANISM Revised: 06/2022 3-10 E-mail: info@amfreece-cars.cz...
  • Page 75 S-4000 CAED Omron FEED MECHANISM PART NUMBER DESCRIPTION QTY. 08.6100.3.030 M3 x 30 Screw 22.0114.0.000 Feed Brake Pressure Plate 22.0121.0.000 Slip Clutch Drive Washer 22.0354.0.000 Slip Clutch Feed Gear 24.0126.0.000 Friction Washer 22.0312.0.000 Slip Clutch Feed Shaft 22.0061.0.000 Clamp Plate Gear Rack Retainer 07.6440.0.033...
  • Page 76 S-4000 CAED Omron FEED MECHANISM Revised: 06/2022 3-12 E-mail: info@amfreece-cars.cz...
  • Page 77 S-4000 CAED Omron FEED MECHANISM PART NUMBER DESCRIPTION QTY. 07.6440.0.018 Spring 24.0127.0.000 R.H. Feed Cam Follower l ll 08.6800.4.000 M4 Lockwasher 22.0336.0.000 Feed Shaft 08.6000.4.014 M4 x 14 Screw 22.0370.0.000 Feed Crank 22.0021.0.000 Spring Retain Block 22.0353.0.000 Steel Bevel Gear 22.0032.0.000...

  • Page 78: Looper Mechanism

    S-4000 CAED Omron LOOPER MECHANISM Revised: 06/2022 3-14 E-mail: info@amfreece-cars.cz...
  • Page 79 S-4000 CAED Omron LOOPER MECHANISM PART NUMBER DESCRIPTION QTY. 08.6400.4.004 M4 x 4 Set Screw 22.2442.0.000 Looper Spacer 22.2410.0.000 Looper Shaft Block 08.6100.5.020 M5 x 20 Screw 22.2440.0.000 Looper Shaft 01.1382.0.000 Screw 20.0094.0.000 Trimmer Knife 20.0111.0.000 First Looper 23.2106.0.000 First Looper Holder 20.0112.0.000...

  • Page 80: Base

    S-4000 CAED Omron BASE Revised: 06/2022 3-16 E-mail: info@amfreece-cars.cz...
  • Page 81 S-4000 CAED Omron BASE PART NUMBER DESCRIPTION QTY. 24.0111.0.000 Base Sound Deadener 08.6100.5.012 M5 x 12 Screw 08.6200.5.012 M5 x 12 Screw 22.1010.0.000 Base Hinge 24.0038.0.000 Base Gasket 12.8000.1.028 CE”” Label 08.6100.5.020 M5 x 20 Screw 12.0008.4.197 Cord Clamp 08.6700.5.000 M5 Nut 12.0008.4.052...

  • Page 82: Bite Mechanism

    S-4000 CAED Omron BITE MECHANISM Revised: 06/2022 3-18 E-mail: info@amfreece-cars.cz...
  • Page 83 S-4000 CAED Omron BITE MECHANISM PART NUMBER DESCRIPTION QTY. 08.6000.6.025 M6 x 25 Screw 22.0008.0.000 Bite Lever 22.0005.0.000 Bite Shaft 22.0063.0.000 Bite Shaft Retainer 08.6100.3.008 M3 x 8 FH Screw 08.6000.3.010 M3 x 10 Screw 22.0183.0.000 Collar*Dia. 8 08.6000.4.014 M4 x 14 Screw 22.0110.0.000...

  • Page 84: Knife And Draw

    S-4000 CAED Omron KNIFE AND DRAW Revised: 06/2022 3-20 E-mail: info@amfreece-cars.cz...
  • Page 85 S-4000 CAED Omron KNIFE AND DRAW PART NUMBER DESCRIPTION QTY. See page 3-46 Connector See page 3-46 Air Tubing See page 3-46 Connector See page 3-46 Cylinder 24.2069.0.000 Cylinder Stand-Off 24.2014.0.000 Knife Drive Lever 24.2053.0.000 Thread Take-Up Plate 08.6102.4.014 M4x14 Screw 24.2042.0.000...
  • Page 86 S-4000 CAED Omron KNIFE AND DRAW Revised: 06/2022 3-22 E-mail: info@amfreece-cars.cz...
  • Page 87 S-4000 CAED Omron KNIFE AND DRAW PART NUMBER DESCRIPTION QTY. 24.2071.3.000 Knife 08.6852.5.000 Washer M5 08.6202.5.006 M5x6 Screw 24.2049.0.000 Thread Take-Up Link Holder 24.2012.0.000 Thread Draw-Off Shoulder Screw 08.6312.4.014 M4x14 Screw 24.2068.0.000 Bracket 08.6002.3.012 M3x12 Screw 24.2067.0.000 Thread Holder 24.2050.0.000 Cutting Lever Block 08.6490.6.025...

  • Page 88: Main Cam

    S-4000 CAED Omron MAIN CAM Revised: 06/2022 3-24 E-mail: info@amfreece-cars.cz...
  • Page 89 S-4000 CAED Omron MAIN CAM PART NUMBER DESCRIPTION QTY. 22.2607.0.000 Drive Disk/Worm Gear Hub 22.2627.0.000 Shoulder Nut 22.2626.0.000 Drive Disk Switch Spring 07.6440.0.037 Spring 24.2040.0.000 Stop Disk 24.3201.0.000 Feed Reversing Cam 24.3203.0.000 Barring Cam 08.6100.5.010 M5 x 10 Screw 22.0137.0.000 M5 x 14 Screw 07.6321.0.001...

  • Page 90: Head Assembly

    S-4000 CAED Omron HEAD ASSEMBLY Revised: 06/2022 3-26 E-mail: info@amfreece-cars.cz...
  • Page 91 S-4000 CAED Omron HEAD ASSEMBLY PART NUMBER DESCRIPTION QTY. See Page 3-38 Servomotor l ll lll 08.6850.5.000 M5 Washer 24.6000.6.000 Head 08.6200.5.008 M5 x 8 Screw 22.0054.0.000 Upper Thread Guide 08.6000.8.025 M8 x 25 Screw 22.0058.0.000 Sewing Head Latch 07.6045.0.037 3 x 16 Grooved Pin 07.6440.0.051...

  • Page 92: Bedplate

    S-4000 CAED Omron BEDPLATE 7 11 13 16 15 14 29 22 57 58 47 48 51 52 48 53 46 61 See page 3-52 - EXTRA PARTS (Thread Blow - Off Kit) Revised: 06/2022 3-28 E-mail: info@amfreece-cars.cz...
  • Page 93 24.2032.0.000 Material Guide 12.8000.0.103 Buttonhole Size Sticker 08.6120.3.008 M3x8 Screw 24.6102.4.002 Cover Plate Right 24.6102.4.001 Cover Plate Left AMF REECE Label - small 08.6100.4.006 M4x6 Screw 22.0408.0.000 Trimmer Cover Plate 24.2066.0.000 Knife Support Block 24.6100.4.000 Bedplate CAED 08.6000.4.005 M4x5 Screw 08.6400.5.005...
  • Page 94 S-4000 CAED Omron BEDPLATE 7 11 13 16 15 14 29 22 57 58 47 48 51 52 48 53 46 61 See page 3-52 - EXTRA PARTS (Thread Blow - Off Kit) Revised: 06/2022 3-30 E-mail: info@amfreece-cars.cz...
  • Page 95 S-4000 CAED Omron BEDPLATE PART NUMBER DESCRIPTION QTY. 08.6100.3.008 M3x8 Screw See page 3-38 *Senzor EOC ll lll 24.0027.0.000 Sensor Mounting Plate 08.6400.3.004 M3x4 Set Screw 24.0020.0.000 End Of Cycle Sensor Bracket 08.6000.5.016 M5x16 Screw 24.2400.0.000 Looper Cam 08.6400.5.305 M5x0.5-5 Set Screw 12.1045.2.001...

  • Page 96: Covers

    S-4000 CAED Omron COVERS Revised: 06/2022 3-32 E-mail: info@amfreece-cars.cz...
  • Page 97 S-4000 CAED Omron COVERS PART NUMBER DESCRIPTION QTY. 08.6100.5.016 Screw M5 x 16 24.0068.0.000 24.0067.0.000 Fan Rack 08.6850.5.000 Washer M5 See Page 3-38 Fan Assembly — ll lll 24.6004.1.001 Pulley Cover 08.6000.4.070 Screw M4 x 70 08.6000.3.040 Screw M3 x 40 08.6000.3.016...

  • Page 98: Lubrication

    S-4000 CAED Omron LUBRICATION Revised: 06/2022 3-34 E-mail: info@amfreece-cars.cz...
  • Page 99 S-4000 CAED Omron LUBRICATION PART NUMBER DESCRIPTION QTY. 24.0141.0.000 Tubing 24.0139.0.000 Lubricating Wick 22.0229.0.000 Straight Fitting 08.6000.4.006 M4 x 6 Screw 22.0120.0.000 Holder 22.0104.0.000 Oil Gauge Reservoir 17.0095.1.329 Wheel 22.0108.0.000 Wick Holder 17.0027.1.799 Spring 17.0082.6.000 Clamp 08.6000.3.006 M3 x 6 Screw 17.0094.5.310...

  • Page 100: Table

    S-4000 CAED Omron TABLE Revised: 06/2022 3-36 E-mail: info@amfreece-cars.cz...
  • Page 101 S-4000 CAED Omron TABLE PART NUMBER DESCRIPTION QTY. 04.9024.0.002 Frame Assembly 08.6700.8.000 Nut M8 17.0019.0.441 Washer 17.0095.1.272 Rubber Washer 12.0008.6.801 Rubber Spring 12.0008.4.777 Plug 08.6676.3.020 Screw 3,5x20 (21) 04.9024.0.903 Table 04.1416.0.003 Label “No.xxxx” 12.1016.1.000 Nail 12.0008.3.023 Ty-wrap 12.0008.4.058 Clip 08.6652.3.016 Screw 3x16 08.6802.8.000...

  • Page 102: Table - Roller Kit - Extra Parts

    S-4000 CAED Omron TABLE - ROLLER KIT - EXTRA PARTS Revised: 06/2022 3-38 E-mail: info@amfreece-cars.cz...
  • Page 103 S-4000 CAED Omron TABLE - ROLLER KIT - EXTRA PARTS PART NUMBER DESCRIPTION QTY. 08.6312.8.060 SCREW M8-60 08.6702.8.000 NUT M8 08.6802.8.000 SPRING WASHER M8 08.6852.8.000 WASHER M8 12.0008.6.527 ROLLER 12.0008.6.528 ROLLER WITH BRAKE 24.0170.0.000 PLATE 24.0171.0.000 PLATE Revised: 06/2022 3-39...

  • Page 104: Electrical - I

    S-4000 CAED Omron ELECTRICAL - I 14 15 Revised: 06/2022 3-40 E-mail: info@amfreece-cars.cz...
  • Page 105 S-4000 CAED Omron ELECTRICAL - I PART NUMBER DESCRIPTION QTY. 08.6700.4.000 Nut M4 12.0008.4.570 Plug 12.0008.4.563 Emergency Stop Button 12.8000.0.047 Label 08.6102.3.008 Screw 24.0148.0.000 Emergency Stop Cover 06.2400.0.012 Emergency Stop Cable See Page 3-27 Sensor 12.0008.4.777 Plug 12.0008.4.215 Plug 06.2400.0.702 Cable 12.0008.4.710...
  • Page 106 S-4000 CAED Omron ELECTRICAL - II Revised: 06/2022 3-42 E-mail: info@amfreece-cars.cz...

  • Page 107: Electrical - Ii

    S-4000 CAED Omron ELECTRICAL - II PART NUMBER DESCRIPTION QTY. 24.0069.9.038 Pedal Assembly 06.8800.0.001 Pedal 12.0008.4.296 Bushing 12.0008.4.306 Cable L=1400 08.6312.8.020 Screw M8x20 08.6852.8.000 Washer M8 24.0097.0.000 Holder Pedal 08.6100.4.012 Screw M4x12 08.6802.8.000 Spring Washer M8 08.6702.8.000 Nut M8 12.0008.4.279 Cord Clamp 08.6000.5.008...
  • Page 108 S-4000 CAED Omron ELECTRICAL - III Revised: 06/2022 3-44 E-mail: info@amfreece-cars.cz...
  • Page 109 S-4000 CAED Omron ELECTRICAL - III PART NUMBER DESCRIPTION QTY. Terminal X1 Terminal X0 Terminal X12 24.8001.2.005 Servo (U1) 12.0010.4.071 Extension Block (FX0N) 24.8001.2.001 12.0010.4.067 Port RS 232 12.0008.4.050 Bridge GND 12.0010.4.078 Filter (Z2) 12.0008.4.665 Fuse T2A 12.0008.4.664 Fuse T10A 12.0008.4.833...

  • Page 110: Panel Kit

    S-4000 CAED Omron PANEL KIT Revised: 06/2022 3-46 E-mail: info@amfreece-cars.cz...
  • Page 111 S-4000 CAED Omron PANEL KIT PART NUMBER DESCRIPTION QTY. 24.0198.0.000 PANEL HOLDER-DELTA 12.0010.4.406 DISPLAY 07.6600.0.004 CLAMP CABLE 08.6832.4.000 WASHER M4 08.6032.4.008 SCREW M4-8 08.6663.5.025 SCREW 4,8-25 06.2400.0.023 CABLE DISPLAY DELTA 06.2400.0.019 CABLE DISPLAY DELTA POWER 12.0008.4.366 RUBBER PLUG 29 Revised: 06/2022 3-47 E-mail: info@amfreece-cars.cz...

  • Page 112: Pneumatics

    S-4000 CAED Omron PNEUMATICS 39 25 See page 3-52 - EXTRA PARTS (Thread Blow - Off Kit) Revised: 06/2022 3-48 E-mail: info@amfreece-cars.cz...
  • Page 113 S-4000 CAED Omron PNEUMATICS PART NUMBER DESCRIPTION QTY. 08.6000.5.012 M5x12 Screw 08.6832.5.000 Washer M5 12.0010.3.138 Bracket 12.0010.3.137 Regulator 08.6850.5.000 Washer M5 08.6700.5.000 Nut M5 12.0008.3.420 Connector 12.0010.4.159 Clip 24.2061.1.000 Air Tubing - CAED Air Tubing 6x1 BL JOI1 JOI2 Air Tubing 4x0.75 BL...

  • Page 114: Accessories

    S-4000 CAED Omron ACCESSORIES Revised: 06/2022 3-50 E-mail: info@amfreece-cars.cz...
  • Page 115 S-4000 CAED Omron ACCESSORIES PART NUMBER DESCRIPTION QTY. 20.0094.0.000 Trimmer Knife 22.0209.0.000 Looper Gauge 24.0030.0.000 Main Shaft Pulley Bracket 24.0024.0.000 Needle Bar Shaft Pulley Bracket 02.0750.2.109 Needle, Size 70 02.0750.2.100 Needle, Size 80 02.0750.2.110 Needles, Size 90 05.1322.0.000 Oiler 12.0008.6.001 Screwdriver 12.0008.6.109...

  • Page 116: Extra Parts

    S-4000 CAED Omron EXTRA PARTS Revised: 06/2022 3-52 E-mail: info@amfreece-cars.cz...
  • Page 117 S-4000 CAED Omron EXTRA PARTS PART NUMBER DESCRIPTION QTY. 24.4053.0.000 Stud 24.4052.0.000 Cylinder Holder Assy. 08.6700.6.000 Nut M6 12.0008.3.499 Cylinder 12.0010.3.028 Connector 24.4054.0.000 Knuckle 24.4055.0.000 Rod Tension 08.6800.4.000 Washer 4 08.6850.5.000 Washer 5,3 08.6000.5.025 Screw M5-25 08.6700.5.000 Nut M5 12.0008.4.253 Clamp 12.0008.3.413...
  • Page 118 S-4000 CAED Omron EXTRA PARTS - BLOW-OF KIT Revised: 06/2022 3-54 E-mail: info@amfreece-cars.cz...
  • Page 119 S-4000 CAED Omron EXTRA PARTS - BLOW-OF KIT PART NUMBER DESCRIPTION QTY. 08.6000.3.012 Screw M3-12 08.6000.4.008 Screw M4-8 08.6000.4.010 Screw M4-10 12.0008.3.416 Air Tube 12.0008.3.426 Plug 12.0008.3.828 5/2 Valve 12.0010.3.029 Speed Valve 24.2067.0.000 Thread Holder 24.2068.0.000 Bracket, Thread Blower 24.3318.0.000 Blow-Off Assy.
  • Page 120 S-4000 CAED Omron EXTRA PARTS - ELASTIC MATERIALS Revised: 06/2022 3-56 E-mail: info@amfreece-cars.cz...
  • Page 121 S-4000 CAED Omron EXTRA PARTS - ELASTIC MATERIALS PART NUMBER DESCRIPTION QTY. 24.6102.4.005 Loading Plate 24.2075.5.000 Throat Plate Revised: 06/2022 3-57 E-mail: info@amfreece-cars.cz...
  • Page 123 S-4000 CAED Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 00.2751.3.602 3-41 07.6045.0.047 3-29 08.6000.5.012 3-49 01.1382.0.000 3-15 07.6045.0.054 3-29 08.6000.5.016 01.1397.0.000 3-15 07.6321.0.001 3-25 08.6000.5.016 3-21 01.2084.0.000 07.6321.0.025 3-11 08.6000.5.016 3-29 01.2139.0.000 3-31...
  • Page 124 S-4000 CAED Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 08.6102.5.012 08.6490.6.025 3-23 08.6832.4.000 3-47 08.6102.5.016 3-21 08.6652.3.016 3-37 08.6832.5.000 3-49 08.6120.3.008 3-29 08.6662.3.025 3-53 08.6832.6.000 3-37 ((1)) 08.6200.4.006 3-49 08.6663.5.025...
  • Page 125 S-4000 CAED Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 12.0008.3.442 3-49 12.0008.4.477 12.0010.4.067 3-45 12.0008.3.444 3-49 12.0008.4.563 3-41 12.0010.4.071 3-45 12.0008.3.462 3-49 12.0008.4.570 3-41 12.0010.4.071 3-45 12.0008.3.463 3-51 12.0008.4.664 3-45 12.0010.4.078...
  • Page 126 S-4000 CAED Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 20.0094.0.000 3-15 22.0114.0.000 3-11 22.0525.0.000 20.0094.0.000 3-51 22.0120.0.000 3-35 22.0525.0.050 20.0111.0.000 3-15 22.0121.0.000 3-11 22.0530.0.000 20.0112.0.000 3-15 22.0137.0.000 3-25 22.0535.0.100 22.0005.0.000 3-19 22.0143.0.000...
  • Page 127 S-4000 CAED Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY 24.0024.0.000 3-51 24.1000.0.000 3-31 24.2069.0.000 3-21 24.0027.0.000 3-29 24.2001.0.000 3-21 24.2070.0.000 3-27 24.0030.0.000 3-51 24.2002.0.000 3-21 24.2071.3.000 3-21 24.0033.0.000 3-19 24.2004.0.000 3-21 24.2072.0.000...

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