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AMF REECE S-4000 CAED Parts And Service Manual

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S-4000 CAED
MODEL
CUT AFTER EDGE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.:
PART NUMBER 97.2430.0.000
T his manual is valid from the machine serial number J241073
AMF is trademark of AMF Group, Inc.
02/2007

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Summary of Contents for AMF REECE S-4000 CAED

  • Page 1 S-4000 CAED MODEL CUT AFTER EDGE PARTS AND SERVICE MANUAL MACHINE SERIAL No.: PART NUMBER 97.2430.0.000 T his manual is valid from the machine serial number J241073 AMF is trademark of AMF Group, Inc. 02/2007...
  • Page 3 S-4000 CAED MODEL CUT AFTER EDGE PARTS AND SERVICE MANUAL MACHINE SERIAL No.: PART NUMBER 97.2430.0.000 T his manual is valid from the machine serial number J241073 AMF is trademark of AMF Group, Inc. 02/2007...
  • Page 7 Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer’s responsibility.

  • Page 9: Warranty Registration Card

    Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S101, S100, S104, S311, Decostitch, S4000 BH, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name:...

  • Page 11: Table Of Contents

    S4000 CAED TABLE OF CONTENTS A - INTRODUCTION 1. Basic information .................... 1-1 2. Safety device and labels ................1-2 3. General machine parts description ..............1-3 4. Specifications ....................1-4 5. Instructions for operator safety and maintenance ........1-5 6.
  • Page 12 S4000 CAED TABLE OF CONTENTS E - MACHINE ADJUSTMENTS 9. Looper adjustments ..................1-31 10. Home position of the clamp plate ............... 1-34 11. Clamp plate adjustment ................1-35 12. Trimming mechanism adjustment ..............1-35 13. Adjustment of the clamp plate change-over ..........1-36 14.

  • Page 13: A - Introduction

    Simple buttonhole length adjustment located outside the machine, eliminates the need for tilt back, while the quick stop repair function delivers safety and makes repairs easier. A halogen work light is included with the S-4000 CAED and LS, to enhance operator safety and product quality.

  • Page 14: Safety Device And Labels

    S-4000 CAED INTRODUCTION 2 . S A F E TY D E V I C E A N D L A B E L S ž ž ž ž ž — — — — — š š š š š...

  • Page 15: General Machine Parts Description

    S-4000 CAED INTRODUCTION 3 . G E N E R A L M AC H I N E PA RT S D E S C R I P T I O N      › › › › ›...

  • Page 16: Specifications

    S-4000 CAED INTRODUCTION 4 . S P E C I F I C AT I O N S Machine type S 4000 CAED electronical sewing machine for clothing parts Description stitching with cutting after Sewing speed 1500-3800 stitches/min Stitch density...

  • Page 17: Instructions For Operator Safety And Maintenance

    S-4000 CAED INTRODUCTION 5 . I N S T RU C T I O N S F O R O P E R ATO R S A F E TY A N D M A I N T E NA N C E When installing the machine we recommend the minimum clearances noted above around the machine.

  • Page 18: Special Accessories

    S-4000 CAED INTRODUCTION CAUTION! Perform all regular service as described in this manual. If there is any problem with the power supply, turn off the main power switch. Do not remove, paint over, damage or in any way change safety labels. If a safety label cannot be easily read, replace it.
  • Page 19 S-4000 CAED INTRODUCTION – C o n n e c t o r Ø order it if the connecting tube has the inner diameter 8 mm. The connector 10 is supplied with the machine. Ø – — part number is 12.0008.3.607 ˜...

  • Page 20: B - Machine Assembly

    S-4000 CAED B - MACHINE ASSEMBLY 1 . C O N T E N T O F T H E S H I P P I N G B OX – The shipment contains one box. There is a carton with accessories, service manual with –...

  • Page 21: Power And Air Connection

    S-4000 CAED B - MACHINE ASSEMBLY 3 . P OW E R A N D A I R C O N N E C T I O N ™ š for inner ∅ of the The machine is equipped with a quick coupler required with connector tube 10.
  • Page 22 S-4000 CAED B - MACHINE ASSEMBLY H E A D P N E U M AT I C J0I1  – — š œ › ˜ – — cutting drawn-off thread › — changing the direction of sewing — — clamping feet œ...

  • Page 23: Installation Of Thread Holder

    S-4000 CAED B - MACHINE ASSEMBLY 5 . I N S TA L L AT I O N O F T H R E A D H O L D E R Put the thread holder together as per the drawing.

  • Page 24: C - Proper Application

    S-4000 CAED C - PROPER APPLICATION 1 . P OW E R U P / H O M E P O S I T I O N – Turn the main power switch on by turning clockwise to the I position.

  • Page 25: Needle Installation

    S-4000 CAED C - PROPER APPLICATION 2 . N E E D L E I N S TA L L AT I O N WARNING! Before doing this adjustment, switch the machine off and let the remaining compressed air from the machine out.

  • Page 26: Threading

    S-4000 CAED C - PROPER APPLICATION 3 . T H R E A D I N G WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy.

  • Page 27: D - Machine Controls

    S-4000 CAED D - MACHINE CONTROLS 1 . PROGRESS OF SEWING Bring the machine to the home position according to the section C1. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.

  • Page 28: Operator Control Panel Push Buttons And Switches

    S-4000 CAED D - MACHINE CONTROLS 2 . O P E R ATO R C O N T RO L PA N E L P U S H BU T TO N S A N D S W I T C H E S...

  • Page 29: Control Panel Information

    S-4000 CAED D - MACHINE CONTROLS 3 . C O N T RO L PA N E L I N F O R M AT I O N H Ready index on Display messages: H Emerg. Stop H Service mode...
  • Page 30 S-4000 CAED D - MACHINE CONTROLS Example: To change the sewing speed from 2000 to 3450 Display Press Display Press ¬ ¬ ¬ ¬ ¬ ¬ (3x) ¬ ¬ ¬ (4x) ¬ ¬ ¬ (5x) ¬ Display Max Speed 2000 maximal speed.
  • Page 31 S-4000 CAED D - MACHINE CONTROLS Display C y c l e d e l a y setting the delay between the sewing cycles. Cycling parameter must be (500-2500 ms) activated. It is possible to set it in range 500-2500 ms.

  • Page 32: Tests

    S-4000 CAED D - MACHINE CONTROLS 5 . T E S T S WARNING! TESTS CAN BE CARRIED OUT BY QUALIFIED SERVICE ENGINEERS ONLY! Param - F3 Test - F4 With the main screen on the display, press appears on the display. In order to Ver.
  • Page 33 S-4000 CAED D - MACHINE CONTROLS Display Motor Ready Motor Ready O f f appears on the display, Low Air Pressure O f f Low Air Pressure O f f see the “Troubleshooting” section. Motor Ready O f f Servo Ready O f f If the air pressure is lower than 0.5 MPa...

  • Page 34: Program Version

    S-4000 CAED D - MACHINE CONTROL Knife O f f To activate the knife, press the key Trim O f f Knife ¬ This parameter tests the valve YV1. Trim O f f Knife O f f To activate thread trimming, press the key...

  • Page 35: Schema Of Programming

    S-4000 CAED D - MACHINE CONTROL 7. SCHEMA OF PROGRAMMING S 4 0 0 0 C A E D © 0 0 0 6 . 7 6 - 0 0 . 5 9 Ready 1239 Param - F3 Test - F4 ©...

  • Page 36: Parameter Checklist

    S-4000 CAED D - MACHINE CONTROL 8 . PA R A M E T E R C H E C K L I S T PARAMETER RANGE SETTING 1500-3800 spm MAX SPEED 3500 SLOW STITCH 500-1000 spm SLOW SPEED 1000...

  • Page 37: E - Machine Adjustments

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 . M AC H I N E H O M E P O S I T I O N Needle bar is in the upper position. When making the first stitch, the needle – must go into the right side throatplate groove —.

  • Page 38: Needle Bar

    S-4000 CAED E - MACHINE ADJUSTMENTS 4 . N E E D L E B A R Position of the bell-shaped eccentric Turn the hand wheel š and loose the fastening screw – 1 in the bell-shaped eccentric —. Keep turning the hand wheel until the needle bar reaches upper position.

  • Page 39: Bite

    S-4000 CAED E - MACHINE ADJUSTMENTS 5 . B I T E Before setting up the bite, dismantle pulley cover — and head – – – – – — — — — — cover –. Bite cam Check that the machine is in home position.
  • Page 40 Hence the head cover needs to be dismantled. The machine S-4000 is assembled with the throatplate , having the bite range from 1.5 mm (1/16“) to 2.3 mm (3/31“). The width of the bite is...

  • Page 41: Feeding

    S-4000 CAED E - MACHINE ADJUSTMENTS 6 . F E E D I N G Tilt the machine head onto the support pin. ž ž ž ž ž Adjustment of feeding wheels Turn the hand wheel counter-clockwise until the guiding spring snaps into the shifter left arm notch.

  • Page 42: Clutch

    S-4000 CAED E - MACHINE ADJUSTMENTS 7 . C L U T C H Clutch pressure is set up by the manufacturer. Under normal circumstances, it is not necessary to adjust it. The correct torque is 0,42 Nm. Hold the nut – and tighten the adjusting screw — with a torque wrench. Adjust the torque so that is even on both sides of the clutch.

  • Page 43: Looper Adjustments

    S-4000 CAED E - MACHINE ADJUSTMENTS 9 . L OO P E R S A D J U S T M E N T Before the adjustment, follow the instructions below: – · Turn the hand wheel and see carefully the position of the connecting rod on both extreme —...
  • Page 44 S-4000 CAED E - MACHINE ADJUSTMENTS Adjustment of the first looper With the machine being in the home position,  loosen the looper cam screws and set it to the lowest position. Loosen the adjusting screw and turn the looper so that it is vertically towards the opening in the holder.
  • Page 45 S-4000 CAED E - MACHINE ADJUSTMENTS Adjustment of the second looper 1 0 . Insert the second looper onto the looper shaft. Loosen the looper holder screw and move the holder so that the needle goes through the centre of looper opening.

  • Page 46: Home Position Of The Clamp Plate

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 0 . H O M E P O S I T I O N O F T H E C L A M P P L AT E Home position of the clamp plate before sewing: –...

  • Page 47: Clamp Plate Adjustment

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 1 . C L A M P P L AT E A D J U S T M E N T – — If the distance between the clamp plate cover and the throatplate edge is too large, proceed as instructed in items 2 and 3.

  • Page 48: Adjustment Of The Clamp Plate Change-Over

    S-4000 CAED E - MACHINE ADJUSTMENTS › Secure the correct position of the mechanism with the stopper in the upper dead centre and the œ stopper in the plate in the bottom dead centre. › Correct adjustment of the stop screw ...

  • Page 49: Adjustment Of Machine Head Clamping Foot

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 4 . A D J U S T M E N T O F M AC H I N E H E A D C L A M P I N G F OOT —...

  • Page 50: Thread Tension

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 6 . T H R E A D T E N S I O N Correct thread tension affects the final appearance of sewing. The tension changes with the change of material sewn. The thinner and the more elastic material is, the wider the thread tension must be opened.

  • Page 51: Cuts-Off Blow Off

    S-4000 CAED E - MACHINE ADJUSTMENTS Adjustment of the trimming hook – — press the piston of the trimming cylinder down to the maximal limit and loosen the screw ž Ÿ of the trimming actuator Ÿ turn the trimming actuator and set the 1.0 mm play between the throatplate and the trimming...

  • Page 52: Thread Blow Off (Special Accessory)

    S-4000 CAED E - MACHINE ADJUSTMENTS 1 9 . T H R E A D B L OW O F F ( S P E C IA L AC C E S S O RY ) Thread blow off is ensured by a pipe placed in the bedplate under the throatplate and air forced into the pipe.

  • Page 53: Replacement Of The Belt

    S-4000 CAED E - MACHINE ADJUSTMENTS 2 1 . R E P L AC E M E N T O F T H E B E LT – — Dismantle the pulley cover by loosing the screws M4 ˜ ™...
  • Page 54 S-4000 CAED E - MACHINE ADJUSTMENTS 2 2 . P ROT E C T I O N D U R I N G VO LTAG E F L U C T UAT I O N ( S P E C IA L AC C E S S O RY ) The special accessory, guard voltage relay HRN-35 (VC1), is placed in the machine control box.

  • Page 55: Optical Fiber

    S-4000 CAED E - MACHINE ADJUSTMENTS 23. OPTICAL FIBER Loosen the holder of the optical fiber by loosing the screw M4 and adjust it in such way so that the red ray of the optical fiber projected by the sensor meets the glass eye. Tighten the screws.

  • Page 56: F - Machine Maintenance

    S-4000 CAED F - MACHINE MAINTENANCE Caution: Check the condition of electric cables; whether they are not damaged. Check that all safety covers are in good condition. Replace any damaged covers! Do not put your fingers in the sewing needle area in any cases! Do not modify the machine in any way, which interfere the safety factors.
  • Page 57 S-4000 CAED F - MACHINE MAINTENANCE › œ Take out the filter cover with the cleaning pad Beat or hoover the pad. In case of severe fouling, wash the pad in washing liquid. Do the same maintenance with the back filter.

  • Page 59: Schema Of Group Lubrication

    S-4000 CAED F - MACHINE MAINTENANCE 3 . S C H E M E O F G ROU P L U B R I C AT I O N The machine is mainly equipped with needle bearings and ball bearings, which together with a single-circuit lubrication reduce the maintenance requirements.

  • Page 60: Machine Lubrication

    S-4000 CAED F - MACHINE MAINTENANCE 4 . M AC H I N E L U B R I C AT I O N Before the machine is switched on for the first time, or after a long time without any operation, it is necessary to lubricate all areas said below.
  • Page 61 S-4000 CAED F - MACHINE MAINTENANCE Tilt the machine head onto the support pin and lubricate the areas shown in the picture. œ loppers shaft feeding cam  feeding shaft bite cam ž gearwheel trimming shaft Ÿ looper cam Bring the machine head back into the operation position.

  • Page 62: Disposal Measures

    S-4000 CAED F - MACHINE MAINTENANCE 5 . D I S P O S A L M E A S U R E S To ensure correct disposal of the machine following environmental measures, it is important to remove non-metal parts from the machine. Once such parts are taken out, it is necessary to partially dismantle the machine;...

  • Page 63: Pneumatic Diagram

    S-4000 CAED G - PNEUMATIC DIAGRAM JOI1 J1A1 J1B1 Revised 02/2007 1-51 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phone: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 64: Electrical Diagram

    S-4000 CAED H - ELECTRICAL DIAGRAM Revised 02/2007 1-52 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 65 S-4000 CAED H - ELECTRICAL DIAGRAM Revised 02/2007 1-53 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phone: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 66 S-4000 CAED H - ELECTRICAL DIAGRAM Revised 02/2007 1-54 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 67 S-4000 CAED H - ELECTRICAL DIAGRAM Revised 02/2007 1-55 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phone: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 68 S-4000 CAED Revised 02/2007 1-56 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 69: Released

    S-4000 CAED TROUBLESHOOTING TROUBLESHOOTING - TABLE OF CONTENTS 1. MECHANICAL FAULTS ....................2-2 2. CONTROL PANEL DISPLAY ERROR MESSAGES ............. 2-5 3. SERVO ERROR MESSAGES .................... 2-6 4. ELECTRICAL FAULTS ..................... 2-7 Released 02/2007 e-mail. service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 160 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 70: Troubleshooting

    S-4000 CAED TROUBLESHOOTING 1 . MECHANICAL FAULTS PROBABLE SOLUTION POSSIBLE CAUSE SYMPTOM Needle, looper, throat plate Change damaged parts Thread breakage damaged Incorrect needle and sewing Check the adjustment of the mechanism adjustment mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
  • Page 71 S-4000 CAED TROUBLESHOOTING POSSIBLE CAUSE PROBABLE SOLUTION SYMPTOM Needle, looper, throat plate Change damaged parts Stitch skip at the beginning of sewing damaged Needle thread end is too short See section E15, point 1 Incorrectly adjusted needle bar See section E4...
  • Page 72 S-4000 CAED TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread not trimmed at the Trimming knife damaged Replace end of the cycle Low air pressure at trimming Check supply pressure cylinder Incorrect loopers timing See section E8 Incorrect setting of trimming delay...
  • Page 73 S-4000 CAED TROUBLESHOOTING 2. E R R O R M E S S A G E S O F T H E C O N T R O L PA N E L D I S P L AY PROBABLE SOLUTION...
  • Page 74 The following messages can be seen on the servo display, which is placed inside the control box. In order to eliminate these messages, switch off the machine for 5 minutes. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service.
  • Page 75 Contactor KM1 switched on. Contactor KM1 damaged Replace contactor 12.0008.4.833 Servo U1 error or filter Z2 error Call AMF Reece service or replace servo U1 24.8001.0.011 or filter Z2 12.0008.4.744 Error in sewing motor circuit Switch the machine off for 1...
  • Page 76 Replace the sensor Sensor BQ1 failure 24.0069.9.006 To set the servo amplifier - call Check the servo amplifier and AMF Reece service, alternatively servo replace motor 12.0010.4.061 and servo amplifier 24.8001.0.011 Fork is not fitted properly into Check the connector X3...

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