Straight buttonhole machine with chain stitch (134 pages)
Summary of Contents for AMF S-4000 ISBH Omron
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S-4000 ISBH Omron MODEL STRAIGHT BUTTONHOLE MACHINE FOR IMITATION SLEEVE BUTTONHOLES PARTS AND SERVICE MANUAL MACHINE SERIAL No: 97.2433.3.001 PART NUMBER 12 / 2020...
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However, the satisfaction and goodwill of our customers are of pri- mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction, please contact AMF Reece office: AMF Reece - Cars s.r.o.
S-4000 ISBH Omron TABLE OF CONTENTS A - INTRODUCTION 1. BASIC INFORMATION ........................1 2. SAFETY DEVICE AND LABELS ......................2 3. GENERAL MACHINE PARTS DESCRIPTIONS ................3 4. SPECIFICATIONS..........................4 5. TABLE TYPE ............................5 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE ..........6 7.
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S-4000 ISBH Omron TABLE OF CONTENTS F - MACHINE MAINTENANCE 1. MACHINE CLEANING AND MAINTENANCE ................. 46 2. PERIODIC MAINTENANCE ......................48 3. LUBRICATION DIAGRAM ........................ 49 4. MACHINE LUBRICATION ........................ 50 5. MACHINE DISPOSAL ........................52 G - PNEUMATIC DIAGRAM ........................53 H - ELECTRICAL DIAGRAM.........................
NOTICE! Possible injury or machine damage. We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators. The most effective safety precaution is a well-managed safety program. Be sure those who use this machine are properly trained.
S-4000 ISBH Omron A - INTRODUCTION 2. SAFETY DEVICE AND LABELS S-4000 YEAR OF PRODUCTION VOLTAGE POWER OUTPUT CURRENT AMF REECE, a.s. CZECH REPUBLIC Electricity injury warning Eye guard Covers removed, possible injury Needle bar cover Wear eye protection Head cover...
S-4000 ISBH Omron A - INTRODUCTION 3. GENERAL MACHINE PARTS DESCRIPTIONS Table Main switch Control box Foot pedal Hand wheel Clamps Up / Down EMERGENCY STOP button Air pressure regulator Motor Air pressure adjustment knob Table top Halogen lamp Thread stand...
S-4000 ISBH Omron A - INTRODUCTION 6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.
S-4000 ISBH Omron A - INTRODUCTION CAUTION! • Perform all regular service as described by this manual. • If there is any problem with the power supply, turn off the main power switch. • Do not remove, paint over, damage or in any way change safety labels. If a safety label cnot be easily read, replace it.
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S-4000 ISBH Omron A - INTRODUCTION Sewing cam it is possible to sew a different buttonhole shape than standard buttonhole a customer can order it - part number 24.3079.0.000 part number 24.3080.0.000 to change a cam - see section E20...
S-4000 ISBH Omron B - MACHINE ASSEMBLY 1. CONTENT OF THE SHIPPING BOX 1. The shipment contains one box. 2. There is a carton with accessories, service manual with parts section and thread stand in the box. 3. During unpacking the shipment, follow the labels which are on a cover.
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S-4000 ISBH Omron B - MACHINE ASSEMBLY A mechanical indexer can be ordered as an extra accessory for this machine. This simple device allows you to sew imitation buttonholes on the sleeves of the jackets. See in Extra parts. 24.9401.0.050 – Indexer linear guide assy.
S-4000 ISBH Omron B - MACHINE ASSEMBLY 3. POWER AND AIR CONNECTION 1. The machine is equipped with a quick coupler required with connector for inner Ø of the tube 10. The connector for inner Ø of the tube 8 is not supplied with the machine, a customer has to order it.
S-4000 ISBH Omron B - MACHINE ASSEMBLY 4. HEAD PNEUMATIC - thread draw-off, tension release - thread trim - clamp feet J0I1 - air input BQ2 - regulator with air pressure switch air distribution Tubes 0, 1, 2 — X => distribution from a regulator...
S-4000 ISBH Omron B - MACHINE ASSEMBLY 5. THREAD STAND INSTALLATION 1. Put the thread stand together according to the drawing. 2. Position of the locking ring allows assembly of the thread stand for various thickness of the table top.
S-4000 ISBH Omron C - PROPER APPLICATION 1. POWER UP / HOME POSITION 1. Turn the main power switch on by turning clockwise to the I position. 2. The machine is ready for operation when the control panel display lights, the Ready message appears on the display and the green LED lights on display.
S-4000 ISBH Omron C - PROPER APPLICATION 2. NEEDLE INSTALLATION WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories.
S-4000 ISBH Omron C - PROPER APPLICATION 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut according to the sewing conditions.
S-4000 ISBH Omron D - MACHINE CONTROLS 1. PROGRESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.
S-4000 ISBH Omron D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Display Daily cycle messages counter Service menu Machine (test entry, counter model reset, program version) Stitcher head clamps The programming menu stitcher head Display messages: •...
S-4000 ISBH Omron D - MACHINE CONTROLS 3. THE PROGRAMING MENU STITCHING HEAD Enter the sewing head program menu by pressing button Parameters set 1 Parameters set 2 1-19 Revised:12/2020 E-mail: info@amfreece-cars.cz...
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S-4000 ISBH Omron D - MACHINE CONTROLS Setting the machine cycling. (On/Off). Setting the maximum sewing speed. If the button is backlit, the function is active. (Range 1000 - 3840 ppm) Setting the foot pedal position. (Possible setting 1step/2steps). Setting correction of the needle bar upper Adjustment for position 1 means, that the machine closes position.
S-4000 ISBH Omron D - MACHINE CONTROLS 4. TESTS W a r n i n g !!! The tests can be carried out by qualified service men only. Inputs BQ1 – The end position sensor BQ1. The symbol signalizes correct function of the sensor of the end position of the cam (HOME) BQ1.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 1. MACHINE HOME POSITION 1. The needle bar is in the upper position. The needle descends to the right side of the throat plate slot during the first stitch. The marks on the handwheel and cover casting are aligned.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 2. MAIN CAM ADJUSTMENT 1. Bring the machine to the home position. 2. Tilt the machine on the rest pin and view the main cam assembly. The distance between the control spring and the right shifter block is 2 mm.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 4. NEEDLE BAR 1. Needle bar crank position Turn the handwheel and loosen the screw in the needle bar crank . Turn the handwheel until the needle bar reaches the upper position. Pulley screw...
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 5. BITE Before the bite adjustment, remove the pulleycover and the head cover 1. Bite cam a. Check if the machine is in the home position. b. Tilt the machine on the rest pin .
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S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 2. Bite width adjustment To adjust the bite width, first remove the head cover for access to adjustments. The S-4000 ISBH is fitted with a regular bite throat plate , that allows a bite range of 1.5 mm (1/16“) to 2.3 mm (3-32“).
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 6. FEEDING 1. Tilt the sewing head on the rest pin. 2. Bevel Gear Adjustment Manually turn the hand wheel counter clockwise, until the drive spring in the main cam engages with a detent (first row of stitches).
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 7. SLIP CLUTCH The slip clutch pressure is factory set and under normal conditions will not need adjusting. The correct clutch torque setting is 0.43 Nm (60 to 65 inch ounces). Hold the nut and tighten the adjusting screws with a torque screwdriver.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 9. ADJUSTMENT OF BARRING STITCHES To properly set the first bar , the second bar must be properly adjusted. 1. Second bar adjustment Insert a piece of paper under the clamp feet. Turn the...
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S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 2. First bar adjustments Turn the handwheel until the control spring engages into a detent. Check the distance 1-2 mm between the control spring and the shifter arm. If the distance is different, move the shifter arm after which is locked by two M4 screws Check the quality of the sewn buttonhole on the paper.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 3. The clearance adjustment on the cam during the first bar sewing a. Turn the handwheel until the control engages into the detent of the left shifter arm b. Continue turning the handwheel. The main cam assembly starts turning and moving the rod c.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 11. BUTTONHOLE LENGTH CHANGE To change the sewn buttonhole length, remove the 7 screws and the cover plate 1. Loosen the screw and move the stop as needed. To the right - the buttonhole is shortened, to the left - the buttonhole is extended.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 12. LOOPER ADJUSTMENT Before making this adjustment, follow the below described points: - Turn the handwheel and observe the position of the connecting link at both ends of the looper link arm travel .
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S-4000 ISBH Omron E - MACHINE ADJUSTMENTS The first looper adjustment 1. Bring the machine to the home position and loosen the screws of the looper cam and adjust the looper cam to the lowest position. 2. Loosen the looper set screw and turn the looper to be perpendicular to the hole in the looper holder.
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S-4000 ISBH Omron E - MACHINE ADJUSTMENTS The second looper adjustment 10. Insert the second looper on the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess. There must be clearance 0,4 mm between the needle and the looper recess.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 13. THREAD DRAW-OFF 1. Adjustment of the Draw-Off Lever Position The correct adjustment ensures a long enough thread tail for starting the sewing of the next buttonhole. Remove the covers because this mechanism adjustment is performed in the rear of the head. Air supply is necessary for this adjustment.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 14. THREAD TENSION The thread tension influences the appearance of the buttonhole. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges.
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S-4000 ISBH Omron E - MACHINE ADJUSTMENTS The correct posit ion of the tension mechanism a. remove the tension assembly from the shaft b. check if the distance between the stud slot edge and the pin is 3.5 mm If incorect, it is necessary to adjust the position on the pin.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 15. THREAD TRIMMING Trimming mechanism ensures the correct thread trimming after sewing the last stitch. A the trimming hook moves in the direction of arrow, both thread loop legs A and B are pulled forward. When the thread hook approaches the end of the stroke, leg A contact the trimming knife, cutting the thread.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 16. MACHINE HEAD CLAMP FEET ADJUSTMENT 1. Adjustment for clamp height Be sure that air supply is switch on and the clamp feet are opened. If clamp feet are not opened, push the clamp Up / Down button.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 3. Clamp feet pressure adjustment The whole length of the clamp feet must hold the sewn work with the same pressure. a. Push the clamp up/down button to close the clamp feet b. To adjust the clamp feet to the correct position, loosen the nut and turn the screw c.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 18. CHANGING THE DRIVE BELT 1. Dismantle the pulley cover by loosing the screws M4 2. Turn the hand wheel to set the position of the shaft so that the screw on the pulley levels the screw the bearing housing.
S-4000 ISBH Omron E - MACHINE ADJUSTMENTS 19. THE MAIN CAM CHANGE 1. Loosen the screws and remove the holder 2. Unscrew the screws and remove the right control spring and the holder 3. Loosen the stud and remove the worm gear hub and the main cam assembly .
S-4000 ISBH Omron F - MACHINE MAINTENANCE Warning: - Check for damage to electrical cables - Check safety covers for damage and replace if needed immediately - Keep your hands out of the sewing area - Do not modify the machine in any way, which could eliminate safety parts - Do not attach external lights or other devices to the machine´s electrical system...
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S-4000 ISBH Omron F - MACHINE MAINTENANCE 6. Remove the filter cover with cleaning pad . Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan .
S-4000 ISBH Omron F - MACHINE MAINTENANCE 2. PERIODIC MAINTENANCE once a day (8 hours of operation) - cleaning of the sewing mechanism area and inner frame of the - machine - lubrication of mechanisms - see area F4. once a week (40 hours of operation)
S-4000 ISBH Omron F - MACHINE MAINTENANCE 3. LUBRICATION DIAGRAM The machine is mostly equiped with needle and ball bearings, which in combination with single lubrication circuit decrease the requirements for maintenance. Circuit I - with the oil supply in oil indicator for lubrication of the bite, feeding and looper levers and worm gears. In case of replacement of any part of distribution, it is possible to order the tube kits and wicks.
S-4000 ISBH Omron F - MACHINE MAINTENANCE 4. MACHINE LUBRICATION 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality.
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S-4000 ISBH Omron F - MACHINE MAINTENANCE 5. Tilt the machine head on the rest pin and lubricate the places shown in the picture. Looper shafts Looper cam surfaces Roller Feed cam surfaces Shifter Bite cam surfaces Bevel gears Trimmer shaft 6.
S-4000 ISBH Omron F - MACHINE MAINTENANCE 5. MACHINE DISPOSAL 1. To ensure machine ecological disposal, it is necessary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame.
S-4000 ISBH Omron TROUBLESHOOTING 1. MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle, looper, throat plate Change damaged parts damaged Incorrect needle and sewing Check the adjustment of the mechanism adjustment mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
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S-4000 ISBH Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Stitch skip at the beginning Needle, looper, throat plate Change damaged parts of sewing damaged Needle thread end is too short See section E13, point 2 Incorrectly adjusted needle See section E4...
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S-4000 ISBH Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread not trimmed at the Trimming knife damaged Replace end of the cycle Low air pressure at Check supply pressure trimming cylinder Flow control valve to See section E14 point 3...
S-4000 ISBH Omron TROUBLESHOOTING 2. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Low air pressure Hand valve of the regulator Open the hand valve switched off - if assembled The air pressure in the air...
In order to eliminate these messages, switch off the machine for 1 minutes. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service. PWR - Power supply indication:...
S-4000 ISBH Omron TROUBLESHOOTING 4. ELECTRICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION No power supply Check main power supply or voltage in the socket Fuse F1 failure Replace fuse PN 12.0008.4.665 When switch Power switch QS1 damaged Replace the switch 12.0008.4.835...
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Sensor BQ1 failure Replace the sensor 06.2400.0.009 Check the servo amplifier To set the servo amplifier and servo - call AMF Reece service, alternatively replace motor 12.0010.4.177 and servo amplifier 24.8001.2.005 When sewing operation Fork is not fitted properly Check the connector X3...
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S-4000 ISBH Omron TABLE OF CONTENTS NEEDLE BAR ....................3-2 CLAMPING ....................3-4 THREAD TRIMMER ..................3-6 SHIFTER MECHANISM .................3-8 FEED MECHANISM ..................3-10 LOOPER MECHANISM ................3-14 BASE ......................3-16 BITE MECHANISM ..................3-18 THREAD DRAW-OFF MECHANISM .............. 3-20 MAIN CAM ....................
S-4000 ISBH Omron NEEDLE BAR Revised: 06/2023 E-mail: info@amfreece-cars.cz...
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S-4000 ISBH Omron NEEDLE BAR PART NUMBER DESCRIPTION QTY. 22.0195.0.000 Needle Bar 01.2193.0.000 Screw 4-60 24.0510.0.000 Needle Bar Holder 08.6400.5.005 Set Screw M5 x 5 01.7447.1.000 Porcelain Guide 22.0520.0.000 Needle Bar Clamp 01.6551.0.000 Retaining Ring 22.0230.0.000 Cupped Washer ...
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S-4000 ISBH Omron SHIFTER MECHANISM PART NUMBER DESCRIPTION QTY. 08.6000.4.010 Screw M4 x 10 22.2653.0.000 Left Shifter Arm Spring 08.6000.4.016 Screw M4 x 16 22.2652.0.000 Left Shifter Arm 08.6000.4.005 Screw 22.2657.0.000 Right Shifter Arm Spring 22.2656.0.000 Right Shifter Arm 24.3074.0.000 Nut M6 24.3073.0.000...
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S-4000 ISBH Omron BASE PART NUMBER DESCRIPTION QTY. 24.0111.0.000 Base Sound Deadener 08.6100.5.012 Screw M5 x 12 08.6100.5.012 Screw M5 x 12 08.6200.5.012 Screw M5 x 12 22.1010.0.000 Base Hinge 24.0155.0.000 Base Hinge 24.0038.0.000 Base Gasket 12.8000.1.028 CE”” Label 08.6100.5.020...
S-4000 ISBH Omron ACCESSORIES EXTRA PARTS PRIPOJENI TRAFA DO SKRINE SVORKOVNICE MODRA HNEDA Revised: 06/2023 3-56 E-mail: info@amfreece-cars.cz...
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S-4000 ISBH Omron ACCESSORIES EXTRA PARTS PART NUMBER DESCRIPTION QTY. 03.5524.0.022 Laser Light Kit 12.0010.4.143 Laser LR 14 LD Line Red 12.0010.4.142 Bracket 36 Balljoint 24.3084.0.000 Led Holder Left 12.0008.6.982 Screw Plastic M4-8 08.6400.4.004 Screw M4 x 4 Din 916 08.6000.4.014...
S-4000 ISBH Omron RECOMMENDED SPARE PARTS Part Number Parts Description 07.6321.0.025 BRG, BALL CAM F. (INA)#LR605NPPU 20.0093.0.000 HOOK TRIMMER 20.0094.0.000 TRIMMER KNIFE 20.0111.0.000 LOOPER*FIRST 20.0112.0.000 LOOPER*SECOND 22.2657.0.000 RIGHT SHIFTER ARM SPRING 22.2653.0.000 LEFT SHIFTER ARM SPRING 23.2356.2.052 USA-KNIFE-1/2/13 M 23.2356.2.054 USA-KNIFE-5/8/16 MM 23.2356.2.055...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 36542017 3-67 06.2400.0.019 3-51 08.6000.4.005 3-13 00.2751.3.602 3-39 06.2400.0.023 3-51 08.6000.4.005 3-25 00.2751.3.602 3-43 06.2400.0.621 3-39 12* 08.6000.4.005 3-55 01.1382.0.000 3-15 06.2400.0.621 3-43 14* 08.6000.4.006 3-27...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 08.6002.4.010 3-59 08.6200.5.008 3-25 08.6412.5.020 3-67 08.6002.4.012 3-65 08.6200.5.010 3-57 08.6532.8.050 3-33 08.6002.4.012 3-69 08.6200.5.012 3-17 08.6652.3.016 3-33 08.6002.4.014 3-63 08.6200.5.014 3-17 07* 08.6652.3.016 3-35 08.6002.5.012...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 08.6802.4.000 3-39 08.6852.8.000 3-37 12.0008.4.058 3-53 08.6802.4.000 3-43 08.6852.8.000 3-47 12.0008.4.072 3-25 08.6802.6.000 3-35 ((1)) 08.6852.8.000 3-71 12.0008.4.072 3-47 08.6802.8.000 3-35 15 (4)+((4)) 08.6882.0.000 3-35 ((12)) 12.0008.4.072 3-57...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 12.0008.4.863 3-39 12.0010.4.191 3-39 17.0082.8.017 12.0008.4.863 3-43 12.0010.4.390 3-39 09* (1)* 17.0082.8.082 3-25 12.0008.4.885 3-39 12.0010.4.390 3-43 11* (1)* 17.0094.0.200 3-33 12.0008.6.001 3-55 12.1010.2.003 3-25 17.0094.5.310 3-31...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 22.0100.0.000 3-11 22.0305.0.000 3-11 22.2652.0.000 22.0100.0.000 3-15 22.0309.0.000 3-11 22.2653.0.000 22.0100.0.000 3-19 22.0309.0.050 3-13 22.2655.0.000 22.0104.0.000 3-31 22.0312.0.000 3-11 22.2656.0.000 22.0105.0.000 3-15 22.0313.0.000 3-11 22.2657.0.000...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 24.0050.1.000 3-53 24.0167.0.000 3-25 24.4016.0.000 3-65 24.0051.0.066 3-27 24.0170.0.000 3-37 24.4017.0.000 3-65 24.0055.0.000 3-19 24.0171.0.000 3-37 24.4018.0.000 24.0059.9.017 3-39 24.0196.0.000 3-27 24.4026.1.000 3-59 24.0059.9.017 3-43 24.0198.0.000 3-51...
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S-4000 ISBH Omron INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 24.8001.2.005 3-49 24.8001.2.023 3-51 70.4165.1.125 3-39 Revised: 06/2023 E-mail: info@amfreece-cars.cz...
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S-4000 ISBH Omron INDEX Revised: 06/2023 E-mail: info@amfreece-cars.cz...
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